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Internal low Reynolds number turbulent heat transfer

The results of a semi-analytical and experimental study of adiabatic tube flow and an analytical and experimental investigation of the thermal entrance region for gas flowing through electrically heated circular tubes are presented. Emphasis is placed on the low Reynolds number turbulent flow regime--defined as fully turbulent flow at bulk Reynolds numbers from 3,000 to about 15,000. Adiabatic air velocity and friction data and localized heat transfer measurements for air and helium, at low heating rates, are presented for this range. The adiabatic data were obtained in a 1.61 inch 1D tube for flow at bulk Reynolds numbers from 3,000 to 15,000. A continuous, Reynolds number-dependent, profile is developed from the data by using a modification of Reichardts' wall and middle law eddy diffusivity expressions. The velocity profile satisfies continuity. It is valid for all Reynolds numbers in excess of 3,000 for which the flow is fully turbulent and the Blasius friction factor expression is valid. The thermal entrance problem for a fully developed velocity profile is solved analytically by the method of Sparrow, Hallman, and Siegel. The solution is based on the profile developed from the velocity study. Tabular values of the eigenvalues and normalized Nusselt numbers for gases are presented for it range of Reynolds numbers from 3,000 to 50,000. The axial variation of Nusselt number is found to be correlated by [Nu/Nu_(∞)] = 1 + 0.8 (1+ 70,000 Re^(-3/2)) ((x/D)^(-1)) to within ± 5 per cent for x/D ≥2. The fully developed value agrees with the Dittus - Boelter correlation, Nu_(∞) = 0.021 Re^(0.8) Pr^(0.4) For the eigenvalues, λ^(2)_(n), and the associated constants, A_(n), correlations of the form λ^(2)_(n) =A_(1,n) Re^(-b_(1,n) + C_(1,n) Re^(-d_(1,n)) A_(n) = -A_(2,n) Re^(-b_(2,n) + C_(2,n) Re^(-d_(2,n)) are obtained. The coefficients and powers are presented in tabular form. Heat transfer data are presented, primarily for helium, for the low Reynolds number turbulent range. A one-quarter inch, resistively heated, vertical, circular tube was used for the study. The data cover an axial range from 1.2 to 96 diameters; wall-to-bulk temperature ratios vary from 1 to 1.4. In the low Reynolds number turbulent regime, these data clearly support the present analytical solution rather than the prediction obtained by applying the eddy diffusivity distribution used by Sparrow, Hallman, and Siegel.

Harold C. Reynolds, Jr.↗

A theoretical investigation of thermodynamic effects on developed cavitation

The results of a theoretical investigation of thermodynamic effects on developed cavitation are presented. An approximate solution to the conservation equations for a two-phase laminar boundary layer is obtained. This analysis produces an expression for the temperature difference between the liquid and vapor phases which can be applied to developed cavity flows. Experimental data of cavity temperature depressions are correlated using this result. In addition, a theoretical estimate of the Nusselt number for the cavity is made using a turbulent boundary layer cavity model proposed by Brennen. The result agrees in part with empirically determined expressions for the cavity Nusselt number.

Weir, D. S.↗

Review of experimental investigations of liquid-metal heat transfer

Experimental data of various investigators of liquid-metal heat-transfer characteristics were reevaluated using as consistent assumptions and methods as possible and then compared with each other and with theoretical results. The reevaluated data for both local fully developed and average Nusselt numbers in the turbulent flow region were found still to have considerable spread, with the bulk of the data being lower than predicted by existing analysis. An equation based on empirical grounds which represents most of the fully developed heat-transfer data is nu = 0.625 pe(0.4) where nu represents the Nusselt number and pe the Peclet number. The theoretical prediction of the heat transfer in the entrance region was found to give lower values, in most cases, than those found in the experimental work.

Lubarsky, Bernard↗

An Experimental Study of the Effect of Wake Passing on Turbine Blade Film Cooling

The effect of wake passing on the showerhead film cooling performance of a turbine blade has been investigated experimentally. The experiments were performed in an annular turbine cascade with an upstream rotating row of cylindrical rods. Nickel thin-film gauges were used to determine local film effectiveness and Nusselt number values for various injectants, blowing ratios, and Strouhal numbers. Results indicated a reduction in film effectiveness with increasing Strouhal number, as well as the expected increase in film effectiveness with blowing ratio. An equation was developed to correlate the span-average film effectiveness data. The primary effect of wake unsteadiness was found to be correlated by a streamwise-constant decrement of 0.094.St. Steady computations were found to be in excellent agreement with experimental Nusselt numbers, but to overpredict experimental film effectiveness values. This is likely due to the inability to match actual hole exit velocity profiles and the absence of a credible turbulence model for film cooling.

Heidmann, James D.↗

Preliminary Results of Heat Transfer from a Stationary and Rotating Ellipsoidal Spinner

Convective heat-transfer coefficients in dry air were obtained for an ellipsoidal spinner of 30-inch maximum diameter for both stationary and rotating operation over a range of conditions including airspeeds up to 275 miles per hour, rotational speeds up to 1200 rpm, and angles of attack of zero and 40 The results are presented in terms of Nusselt numbers, Reynolds numbers, and convective heat-transfer coefficients. The studies included both uniform heating densities over the spinner and uniform surface temperatures.. In general, the results showed that rotation will increase the convective heat transfer from a spinner, especially in the turbulent-flow regions. Rotation of the spinner at 1200 rpm and at a free-stream velocity of 275 miles per hour increased the Nusselt number parameter in the turbulent-flow region by 32 percent over that obtained with a stationary spinner; whereas in the nose region, where the flow was laminar, an increase of only 18 percent was observed. Transition from laminar to turbulent flow occurred over a large range of Reynolds numbers primarily because of surface roughness of the spinner. Operation at an angle of attack of 40 had only small effects on the local convective heat transfer for the model studied.

vonGlahn, U.↗

Investigation of gas/particle heat transfer rates in solid rocket motors

The ability of the current Nusselt number prediction technique developed by Kavanau (1955) to accurately predict alumina particle heat transfer rates in solid rocket nozzles and plumes is investigated. For the solid rocket motors SRMS) analyzed, the transitional regime is the dominant regime for the majority of particles in the flowfield. The analytical approach to determine accuracy of the Kavanau correlation utilized the G2R Direct Simulation Monte Carlo code. With this method, both sphere drag, and heat transfer rates were predicted. The sphere drag prediction were compared to the Hermsen, and Henderson drag correlations, while the heat transfer results were compared to the current theory. Results have indicated, that the predicted drag coefficient is bounded by the drag correlations considered. However, the Nusselt number varies significantly from the extrapolated profile through all flowfield regimes.

Moylan, B.↗

Comparison of Turbulent Heat-Transfer Results for Uniform Wall Heat Flux and Uniform Wall Temperature

The purpose of this note is to examine in a more precise way how the Nusselt numbers for turbulent heat transfer in both the fully developed and thermal entrance regions of a circular tube are affected by two different wall boundary conditions. The comparisons are made for: (a) Uniform wall temperature (UWT); and (b) uniform wall heat flux (UHF). Several papers which have been concerned with the turbulent thermal entrance region problem are given. 1 Although these analyses have all utilized an eigenvalue formulation for the thermal entrance region there were differences in the choices of eddy diffusivity expressions, velocity distributions, and methods for carrying out the numerical solutions. These differences were also found in the fully developed analyses. Hence when making a comparison of the analytical results for uniform wall temperature and uniform wall heat flux, it was not known if differences in the Nusselt numbers could be wholly attributed to the difference in wall boundary conditions, since all the analytical results were not obtained in a consistent way. To have results which could be directly compared, computations were carried out for the uniform wall temperature case, using the same eddy diffusivity, velocity distribution, and digital computer program employed for uniform wall heat flux. In addition, the previous work was extended to a lower Reynolds number range so that comparisons could be made over a wide range of both Reynolds and Prandtl numbers.

Siegel, R.↗

Oscillating-flow regenerator test rig: Woven screen and metal felt results

We present correlating expressions, in terms of Reynolds or Peclet numbers, for friction factors, Nusselt numbers, enhanced axial conduction ratios, and overall heat flux ratios in four porous regenerator samples representative of stirling cycle regenerators: two woven screen samples and two random wire samples. Error estimates and comparison of data with others suggest our correlations are reliable, but we need to test more samples over a range of porosities before our results will become generally useful.

Gedeon, D.↗

Thermal shaft effects on load-carrying capacity of a fully coupled, variable-properties cryogenic journal bearing

The purpose of this work was to perform a rather complete analysis for a cryogenic (oxygen) journal bearing. The Reynolds equation required coupling and simultaneous solution with the fluid energy equation. To correctly account for the changes in the fluid viscosity, the fluid energy equation was coupled with the shaft and bearing heat conduction energy equations. The effects of pressure and temperature on the density, viscosity, and load-carrying capacity were further discussed as analysis parameters, with respect to relative eccentricity and the angular velocity. The isothermal fluid case and the adiabatic fluid case represented the limiting boundaries. The discussion was further extrapolated to study the Sommerfeld number dependency on the fluid Nusselt number and its consequence on possible total loss of load-carrying capacity and/or seizure (catastrophic failure).

Braun, M. J.↗

Local heat-transfer characteristics of a row of circular air jets impinging on a concave semicylindrical surface

An experimental study was made of the local heat-transfer characteristics of air jets impinging on the concave side of a right circular semicylinder. A correlation was developed for expressing individual and combined effects of a number of dimensionless variables on the normalized Nusselt number distributions. Results of the present study are in good agreement with those of other investigators.

Livingood, J. N. B.↗

Time-dependent solutions of multimode convection equations

Truncated modal equations are used to study the time evolution of thermal convection. In the Boussinesq approximation these nonlinear equations are obtained by expanding the fluctuating velocity and temperature fields in a finite set of planforms of the horizontal coordinates. Numerical studies dealing with two or three modes with triad interactions are discussed. Rich time dependence was found in these cases: periodic and aperiodic solutions can be obtained, along with various steady solutions. Three-mode solutions reproduce the qualitative appearance of spoke-pattern convection as observed in experiments at high Prandtl numbers. Though the values of the periods of the time-dependent solutions do not agree with those of the experiments, their variation with Rayleigh number compares favorably. Except at the highest Rayleigh number considered (10,000,000), the theoretical Nusselt numbers agree well with experiment.

Toomre, J.↗

Viscous thermocapillary convection at high Marangoni number

A liquid, contained in a quarter plane, undergoes steady motion due to thermocapillary forcing on its upper boundary, a free surface separating the liquid from a passive gas. The rigid vertical sidewall has a strip whose temperature is elevated compared with the liquid at infinity. A boudnary-layer analysis is performed that is valid for large Marangoni numbers M and Prandtl numbers P. It is found that the Nusselt number N for the horizontal heat transport satisfies N proportional to min (M to the 1 2/7/power, M to the 1 1/5/power, M to the 1 1/10/power) Generalizations are discussed.

Cowley, S. J.↗

Predicting roughness effects in additively manufactured coolant channels with helical enhancements

Additive manufacturing (AM) is a promising technique for fabrication of complex geometries such as those expected to be utilized in the blanket, first wall, and divertor. In the case of cooling, metallic AM may be exploited to embed geometric enhancements (ribs, rifling, etc.) to improve cooling performance. However, due to the roughness of these unfinished internal AM surfaces, prediction of thermal hydraulic performance in such channels is difficult. In this work, we consider a methodology for predicting pressure drop and heat transfer in AM channels containing helical enhancements (e.g. helical ribs, twisted tapes) that allows the incorporation of roughness data through conventional pipe flow correlations. This methodology is tested using experimental friction factor and heat transfer coefficient data from high-pressure helium coolant flow measurements in AM stainless steel tubes fabricated by laser powder bed fusion. Both a featureless AM tube and one containing helical ribs were considered alongside a conventionally manufactured smooth tube. The AM surface roughness is obtained by profilometry and used to predict an equivalent sand-grain roughness, with this equivalent roughness confirmed through AM featureless tube measurements. Under the proposed methodology, this roughness information is incorporated into predictions of friction factor and Nusselt number for the rifled tube. Furthermore, these predictions agree well with experimental data across a large range of Reynolds numbers, encouraging the use of this methodology for thermal hydraulic analysis of similar systems and design of future coolant channel geometries.

Additive manufacturing↗

Heat transfer characteristics of a single circular air jet impinging on a concave hemispherical shell

An experimental study was made of the local and average heat-transfer characteristics of a single turbulent air jet impinging on the concave surface of a hemisphere. Correlations were developed for expressing the effects of a number of dimensionless variables on the local and average Nusselt numbers. Results of the present study are compared with those from a similar study concerning a concave surface of a semicylindrical shell.

Livingood, J. N. B.↗

Heat Transfer Measurements on the Endwall of a Variable Speed Power Turbine Blade Cascade

Heat transfer measurements were obtained on the endwall of a 2-D section of a variable speed power turbine (VSPT) rotor blade linear cascade. Infrared thermography was used to help determine the transition of flow from laminar to turbulent as well as determine regions of flow separation. Steady state data was obtained for six incidence angles ranging from +15.8 deg to -51 deg, and at five flow conditions for each angle. Nusselt number was used as a method to visualize flow transition and separation on the endwall surface and showed the effects of secondary flows on the surface. Nusselt correlation with Reynolds number from multiple flow conditions was used to plot local values of the correlation exponent and indicated the state of the local boundary layer as the flow transitioned from laminar to turbulent as well as secondary flow features.

variable speed power turbine↗

Subsolidus convective cooling histories of terrestrial planets

The subsolidus convective cooling histories of terrestrial planets evolving from hot initial states are investigated quantitatively. A simple analytic model simulating average heat flux from a vigorously convecting mantle and incorporating a mantle viscosity proportional to mantle temperature and a lithosphere which thickens as the planet cools is employed. Heat flux from the convecting mantle is calculated on the basis of a power law relation between Nusselt number and Rayleigh number. The temperature distribution in the lithosphere is assumed to be linear throughout the cooling history of the planet. Cooling histories have been determined for the earth, Mars, Mercury and the moon and the mantle temperature decreases, mantle viscosity increases and decreases of heat flux to the surface and to the base of the lithosphere and of Nusselt and Rayleigh numbers are illustrated for each planet. It is found that primordial heat can contribute substantially to the present surface heat flux of a planet.

Schubert, G.↗