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At least 55 records · Page 3

Deposition stress effects on thermal barrier coating burner rig life

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

Deposition stress effects on the life of thermal barrier coatings on burner rigs

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

Laser Cutting of Thin Nickel Bellows

Laser cutting technique produces narrow, precise, fast, and repeatable cuts in thin nickel-allow bellows material. Laser cutting operation uses intense focused beam to melt material and assisting gas to force melted material through part thickness, creating void. When part rotated or moved longitudinally, melting and material removal continuous and creates narrow, fast, precise, and repeatable cut. Technique used to produce cuts of specified depths less than material thickness. Avoids distortion, dents, and nicks produced in delicate materials during lathe trimming operations, which require high cutting-tool pressure and holding-fixture forces.

Butler, C. L.↗

Deposition stress effects on the life of thermal barrier coatings on burner rigs

A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

Watson, J. W.↗

Plagioclase-rich inclusions in carbonaceous chondrite meteorites - Liquid condensates?

The characteristics and formation of coarse-grained, plagioclase-rich inclusions are investigated. The textures, mineralogical compositions, and initial Al-26/Al-27 ratios for the plagioclase-rich inclusions are described. It is observed that plagioclase-rich inclusions in carbonaceous chondrites are either Ca-Al-rich inclusions (CAIs) composed of 30-60 vol pct anorthite, and less than 35 vol pct Ti-Al-pyroxene and melilite, or CA chondrites composed of plagioclase, pyroxene, olivine, spinel, and melilite. It is observed that CA chondrules are chemically and mineralogically the most similar components shared by carbonaceous and ordinary chondrites. The textural changes observed in the inclusions are examined. The data reveal that the CAIs have three textural groups: coarse anorthite laths, equigranular anorthite and Ti-Al-pyroxene, and lacy Ti-Al-pyroxene and fine-grained anorthite.

Wark, D. A.↗

Calcium carbonate and sulfate of possible extraterrestrial origin in the EETA 79001 meteorite

Two varieties of Ca-carbonate were found in a total of three interior (greater than 2-cm depth) samples of glass inclusions from the shergottite meteorite, Elephant Moraine, Antarctica, A79001. Two of the samples, including the largest deposit around a vug near the center of the meteorite (8-cm depth), contained veins of granular calcite with significant Mg and P, either as Mg-calcite with dissolved P or as calcite with very finely intergrown Mg-bearing phosphate. The second variety, which occurred in a third sample with a previously documented high concentration of trapped gases, consisted of disseminated 10-20-micron anhedral grains of nearly pure CaCO3 and was intimately associated with laths and needles of Ca-sulfate (possibly gypsum). All evidence considered, it is probable that both varieties of Ca-carbonate (and the Ca-sulfate) formed on a planetary body (probably Mars) before the meteorite fell on earth.

Gooding, James L.↗

A semi-automated process for the production of custom-made shoes

A more efficient, cost-effective and timely way of designing and manufacturing custom footware is needed. A potential solution to this problem lies in the use of computer-aided design and manufacturing (CAD/CAM) techniques in the production of custom shoes. A prototype computer-based system was developed, and the system is primarily a software entity which directs and controls a 3-D scanner, a lathe or milling machine, and a pattern-cutting machine to produce the shoe last and the components to be assembled into a shoe. The steps in this process are: (1) scan the surface of the foot to obtain a 3-D image; (2) thin the foot surface data and create a tiled wire model of the foot; (3) interactively modify the wire model of the foot to produce a model of the shoe last; (4) machine the last; (5) scan the surface of the last and verify that it correctly represents the last model; (6) design cutting patterns for shoe uppers; (7) cut uppers; (8) machine an inverse mold for the shoe innersole/sole combination; (9) mold the innersole/sole; and (10) assemble the shoe. For all its capabilities, this system still requires the direction and assistance of skilled operators, and shoemakers to assemble the shoes. Currently, the system is running on a SUN3/260 workstation with TAAC application accelerator. The software elements of the system are written in either Fortran or C and run under a UNIX operator system.

Farmer, Franklin H.↗

Improved Merge Valve

Circumferential design combines compactness and efficiency. In remotely controlled valve, flow in tributary duct along circumference of primary duct merged with flow in primary duct. Flow in tributary duct regulated by variable throat nuzzle driven by worm gear. Design leak-proof, and most components easily fabricated on lathe.

George-Falvy, Dez↗

Speed-Selector Guard For Machine Tool

Simple guardplate prevents accidental reversal of direction of rotation or sudden change of speed of lathe, milling machine, or other machine tool. Custom-made for specific machine and control settings. Allows control lever to be placed at only one setting. Operator uses handle to slide guard to engage or disengage control lever. Protects personnel from injury and equipment from damage occurring if speed- or direction-control lever inadvertently placed in wrong position.

Shakhshir, Roda J.↗

Cam-Action Scribing Tool

Cam-action scribe designed for use on lathe produces continuous, constant-depth circumferential line on nominally cylindrical workpiece, even when workpiece somewhat out of round.

Malinzak, R. Michael↗

Grosnaja ABCs: Magnesium isotope compositions

Three CAI's from the Grosnaja CV3 chondrite were analyzed for their magnesium isotopic compositions by the ion microprobe. The selected CAI's represent three distinct types: GR4(compact Type A), GR7(Type B) and GR2(Type C). Petrographic studies indicate that all three Grosnaja inclusions were subjected to secondary alterations. The Type A CAI GR4 is primarily composed of melilite with spinel and pyroxene occurring as minor phases. The rim of the inclusion does not exhibit distinct layered structure and secondary alteration products (garnet, Fe-rich olivine and Na-rich plagioclase) are present in some localized areas near the rim region. The average major element compositions of different mineral phases in GR4 are given. Preliminary REE data suggest a depletion of HREE relative to LREE by about a factor of 3 without any clear indication of interelement fractionation. The CAI GR7 has textural and minerological characteristics similar to Type B inclusions. The REE data show a pattern that is similar to Group 6 with enrichment in Eu and Yb. In addition, a depletion of HREE compared to LREE is also evident in this object. Melilite composition shows a broad range of akermanite content (Ak(sub 15-55)). Detailed petrographic study is in progress. GR2 is a anorthite-rich Type C inclusion with large plagioclase laths intergrown with Ti-rich pyroxene. The average plagioclase composition is close to pure anorthite (An99).

Goswami, J. N.↗

Mineralogy of a refractory inclusion in the Allende (C3V) meteorite

A spherical 220-micrometer diameter, spinel-hibonite-perovskite inclusion from the Allende C3V meteorite contains a central hibonite cluster with an angular coundary. This central hibonite is enclosed within spinel that is zoned from Mg-rich at the hibonite boundary to more Fe-rich at the inclusion boundary. This spinel zone includes lath-shaped hibonites usually subradial to the central hibonites. Two textural types of perovskites are present as exsolution from the central hibonite and as equidimensional grains within both the central hibonite and spinel. These second perovskites have exsolution lamellae of Al2O3. Within the central hibonite and adjacent to some equidimensional perovskites, a fine porous phase interpreted as alteration has a composition of nearly pure Al2O3 with minor amounts of Na and Si. This is possibly either an intergrowth of corundum and nepheline or a modified Al2O3, Beta-alumina.

Steele, Ian M.↗

Igneous inclusions from ordinary chondrites: High temperature cumulates and a shock melt

We report microprobe, instrumental neutron activation analysis, and radiochemical neutron activation analysis data for three large igneous inclusions in the Yamato (Y-)75097, Y-793241, and Y-794046 ordinary chondrites. The inclusions in the first two chondrites are troctolitic cumulates that have undergone appreciable reactions with their hosts either during emplacement and/or cooling. Olivine-spinel Fe-Mg exchange pairs in these two inclusions record equilibration temperatures of about 710 C, and these temperatures are similar to those exhibited by mineral pairs in the Y-75097 and Y-793241 hosts. The inclusion in Y-794046 is texturally unique, consisting of fine-grained, randomly distributed olivines, coarse (approximately 2 mm) fascicular pyroxene laths, and angular pockets of maskelynite/plagioclase feldspar. The phase compositions are readily interpreted as having resulted from extremely rapid, essentially isochemical cooling to temperatures less than 1000 C of a melt with an initial temperature greater than 1670 C. We suggest that this igneous inclusion formed in-situ by shock.

Sack, Richard O.↗

Petrology of the Indian Eucrite Piplia Kalan

Piplia Kalan is an equilibrated eucrite consisting of 60-80 vol.% lithic clasts in a subordinate brecciated matrix. Ophitic/subophitic lithic clasts fall into two groups: finer-grained lithology A and coarser-grained lithology B. Very fine-grained clasts (lithology C) also occur and originally were hypocrystalline in texture. The variety of materials represented in Piplia Kalan suggests cooling histories ranging from quenching or fast crystallization to slower crystallization. Despite textural differences, clasts and matrix have similar mineral and bulk compositions. Thus. Piplia Kalan is probably best classified as a genomict breccia that could represent fragments of a single lava flow or shallow intrusive body, including fine-grained or glassy outer margin and more slowly cooled coarser-grained interior. Piplia Kalan displays evidence of an early shock event, including brecciated matrix and areas of lithic clasts that contain fine-grained, equigranular pyroxene between deformed feldspar laths. The meteorite also displays evidence of at least one episode of thermal metamorphism: hypocrystalline materials are recrystallized to hornfelsic textures and the matrix has a nonporous texture similar to those of eucrites that were affected by post-brecciation heating. Veins of brown glass transect both lithic clasts and brecciated matrix and indicate a second, post-metamorphism shock event.

Buchanan, Paul C.↗

Crystal structure of intercalated four-stranded d(C3T) at 1.4 angstroms resolution

The crystal structure of d(C3T), solved at 1.4 angstroms resolution, reveals that the molecule forms a four-stranded intercalated complex. It consists of two parallel-stranded duplexes, each of which is held together by cytosine-protonated cytosine base pairs. The two duplexes are intercalated with each other and have opposite strand orientation. The molecule has a flat, lath-like appearance, and the covalently bonded cytosines have a slow right-handed twist of 17.1 degrees. However, there is considerable asymmetry. On one of the flat sides, the phosphate groups are rotated away from the center of the molecule. They are held in this orientation by bridging water molecules that bind the NH of cytosine and a phosphate group of an opposite chain. There is also considerable microheterogeneity in the structure. The cytosine hemiprotonation occurs even at pH 7 where stable crystals form.

Non-NASA Center↗

The Surface Structure of Ground Metal Crystals

The changes produced on metallic surfaces as a result of grinding and polishing are not as yet fully understood. Undoubtedly there is some more or less marked change in the crystal structure, at least, in the top layer. Hereby a diffusion of separated crystal particles may be involved, or, on plastic material, the formation of a layer in greatly deformed state, with possible recrystallization in certain conditions. Czochralski verified the existence of such a layer on tin micro-sections by successive observations of the texture after repeated etching; while Thomassen established, roentgenographically by means of the Debye-Scherrer method, the existence of diffused crystal fractions on the surface of ground and polished tin bars, which he had already observed after turning (on the lathe). (Thickness of this layer - 0.07 mm). Whether this layer borders direct on the undamaged base material or whether deformed intermediate layers form the transition, nothing is known. One observation ty Sachs and Shoji simply states that after the turning of an alpha-brass crystal the disturbance starting from the surface, penetrates fairly deep (approx. 1 mm) into the crystal (proof by recrystallization at 750 C).

Boas, W.↗

Improved Method Being Developed for Surface Enhancement of Metallic Materials

Surface enhancement methods induce a layer of beneficial residual compressive stress to improve the impact (FOD) resistance and fatigue life of metallic materials. A traditional method of surface enhancement often used is shot peening, in which small steel spheres are repeatedly impinged on metallic surfaces. Shot peening is inexpensive and widely used, but the plastic deformation of 20 to 40 percent imparted by the impacts can be harmful. This plastic deformation can damage the microstructure, severely limiting the ductility and durability of the material near the surface. It has also been shown to promote accelerated relaxation of the beneficial compressive residual stresses at elevated temperatures. Low-plasticity burnishing (LPB) is being developed as an improved method for the surface enhancement of metallic materials. LPB is being investigated as a rapid, inexpensive surface enhancement method under NASA Small Business Innovation Research contracts NAS3-98034 and NAS3-99116, with supporting characterization work at NASA. Previously, roller burnishing had been employed to refine surface finish. This concept was adopted and then optimized as a means of producing a layer of compressive stress of high magnitude and depth, with minimal plastic deformation (ref. 1). A simplified diagram of the developed process is given in the following figure. A single pass of a smooth, free-rolling spherical ball under a normal force deforms the surface of the material in tension, creating a compressive layer of residual stress. The ball is supported in a fluid with sufficient pressure to lift the ball off the surface of the retaining spherical socket. The ball is only in mechanical contact with the surface of the material being burnished and is free to roll on the surface. This apparatus is designed to be mounted in the conventional lathes and vertical mills currently used to machine parts. The process has been successfully applied to nickel-base superalloys by a team from the NASA Glenn Research Center, Lambda Research, and METCUT Research, as supported by the NASA Small Business Innovation Research Phase I and II programs, the Ultra Safe program, and the Ultra- Efficient Engine Technology (UEET) Program.

Gabb, Timothy P.↗

Mineralogy of nakhlite Martian meteorites: Implications for their relative burial depths

Nakhlites are Martian cumulate rocks mainly composed of augite with variable amounts of olivine and groundmass (mesostasis). Currently seven samples are known: Nakhla (Nak), Governador Valadares (GV), Lafayette (Laf), NWA817, Y000593 (Y), NWA998 and MIL03346 (MIL). All the nakhlites show a similar unbrecciated cumulate texture, and their identical crystallization and exposure ages suggest that they originated from the same igneous body on Mars and were ejected by the same impact event. It is important to study difference of their mineralogy to reconstruct the igneous body from which nakhlites originated. Augite grains in all nakhlites have a nearly identical core composition (En39Fs22Wo39) and have thin Fe-rich rims. These Fe-rich rims are zoned to Ca-poor pyroxene compositions and the degree of chemical zoning varies from one sample to another. NWA998 has the most Mg-rich edge composition. The edge composition becomes more Fe-rich in the order of Laf, Nak/GV, Y and NWA817. Unlike other samples, the Fe-rich edge of MIL augite is zoned to the hedenbergite composition. Olivine grains in all samples except Laf and NWA998 show extensive chemical zoning whose degree is clearly related to the chemical zoning of pyroxenes. MIL and NWA817 have the widest compositional ranges (Fa54-93). Y has a slightly narrower compositional range of Fa58-85. Nak and GV have even narrower ranges (Fa58-72). In contrast to these samples, olivines in Laf and NWA998 are homogeneous (Fa66-67 and Fa61-62, respectively). Such chemical zoning (Fa and Ca) can be used to quantitatively estimate their cooling rates (burial depths) because it was clearly formed by interaction with the intercumulus melt. The obtained burial depths are 1-2 m for NWA817, 4 m for MIL, 7 m for Y, approx.10 m for Nak and GV, and >30 m for Laf and NWA998. This order is clearly related to the degree of pyroxene chemical zoning. The abundance and mineralogy of nakhlite groundmass are also consistent with this order. In Nak, GV and Laf, the groundmass abundance is about 7-8%. Y and NWA998 have a slightly higher abundance (10%), while NWA817 and MIL have much higher abundance (20-24%). The groundmass texture is also related to its abundance. The groundmass of Nak, GV, Laf and Y is mainly composed of feldspar laths. In contrast, NWA817 and MIL have glassy mesostasis without feldspar crystals. In NWA998, feldspar is a large blocky crystal with clear twinning, suggesting that it is even deeper than Laf.

Mikouchi, T.↗