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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS2009

Modeling Joule Heating Effect on Lunar O2 Generation via Electrolytic Reduction.

Kennedy Space Center is leading research work on lunar O2 generation via electrolytic reduction of regolith; the metal oxide present in the regolith is dissociated in oxygen anions and metal cations leading to the generation of gaseous oxygen at the anode and liquid metal at the cathode. Electrical resistance of molten regolith is high, leading to heating of the melt when electrical current is applied between the electrodes (Joule heating). The authors have developed a 3D model using a rigorous approach for two coupled physics (thermal and electrical potential) to not only study the effect of Joule heating on temperature distribution throughout the molten regolith but also to evaluate and optimize the design of the electrolytic cells. This paper presents the results of the thermal analysis performed on the model and used to validate the design of the electrolytic cell.

Dominquez, Jesus↗
DOE OSTI2025

Rapid synthesis of phase-engineered tungsten carbide electrocatalysts via flash joule heating for high-current-density hydrogen evolution

Fabricating durable and high-performance electrocatalysts operating at high current densities for industrial acidic hydrogen evolution remains a daunting challenge. Tailoring the phase composition of electrocatalysts is a promising strategy to harness synergistic effects and improve charge transfer, thereby optimizing their performance. Here, this work presents a fast, green method based on flash joule heating (FJH) to synthesize phase-engineered tungsten carbide electrocatalysts for the acidic hydrogen evolution reaction (HER) at high current densities. Tungsten carbide electrodes with varying FJH treatment durations (3, 10, 30, and 60 s) are fabricated to fine-tune the mixture of tungsten monocarbide (WC) and tungsten semicarbide (W 2 C) phases. Results show that samples with a 30-s treatment (TC-3) exhibit an optimal balance between these phases, leading to a low overpotential of 180.97 and 387 mV at current densities of 10 mA/cm 2 and 4 A/cm 2 , respectively. TC-3 exhibits significantly lower charge transfer resistance compared to the other electrocatalysts, which can be attributed to its optimal phase ratio. Notably, the TC-3 electrocatalyst remains stable for over 9 days at 4 A/cm 2 due to their controlled phases and excellent corrosion-resistant properties. This work highlights a new method to fabricate cost-effective, high-performance tungsten carbide electrocatalysts with well-controlled phase compositions.

Acidic hydrogen evolution reaction↗
DOE OSTI2026

Ultrafast (1‐5 sec) Lamination of Perovskite Solar Cells With Self‐Encapsulation Using Rapid Joule Heating

Perovskite solar cells (PSCs) are traditionally fabricated using sequential layer‐by‐layer deposition, in which each layer of the device is processed on top of the preceding layer. This constrains the processing techniques and selection of transport layer materials that can be used in the solar cell. To overcome these challenges, two half‐cells can be processed independently and then diffusion‐bonded through a lamination process. However, current lamination processes for perovskite solar cells suffer from relatively long process times, which can limit throughput when moving toward high‐volume manufacturing. In this study, a custom platform was designed for rapid‐joule heating of perovskite materials and devices. This enabled more than a 99% reduction in lamination time from 26 min to 1 s. Perovskite samples that were laminated in 1 s exhibited comparable values of percent bonded area, interfacial toughness, grain domain size, and X‐ray diffraction spectra to those laminated in greater than 10 min. As a proof‐of‐concept, 18.3% efficient devices were successfully laminated in 5 s. A transient heat transfer model was developed to describe the relationship between the perovskite temperature and the electrical power supplied to the heaters, establishing a baseline for predicting processing conditions in large‐scale manufacturing systems. Ultra‐fast lamination provides a pathway toward scalable roll‐to‐roll or sheet‐to‐sheet manufacturing of PSCs.

heat transfer↗
DOE OSTI2025

Observation of Joule–Thomson photon-gas expansion

In recent years, a self-consistent optical thermodynamic framework has emerged that offers a systematic methodology to understand, harness and exploit the complex collective dynamics of multimode nonlinear systems. These developments now allow consideration of a series of longstanding problems in optics, including the prospect of funnelling the entire power flowing in a multimode system into its ground state, for which no methodology currently exists. Here, we demonstrate an all-optical Joule-Thomson expansion process mediated by photon-photon interactions whereby the temperature of the optical gas drops abruptly to zero. Our experiments in various configurations of coupled multicore nonlinear waveguide arrangements illustrate how light undergoing expansion-induced cooling can be channelled from arbitrary input states into the fundamental mode with near-unity efficiency. We show that the stability of the post-expansion state is ensured through an irreversible process of energy conversion. The all-optical thermodynamic phenomena explored in this study may enable innovative techniques where various uncorrelated but identical sources are merged into a unified spatially coherent state, offering a route for direct beam combining.

Kirsch, Marco S. (ORCID:0000000342798228)↗
DOE OSTI2024

Sensitivity of magnetohydrodynamic simulations of Joule-heated conductors to the vaporization curve in equations of state

Magnetohydrodynamic (MHD) simulations of electrically exploded aluminum and copper rods demonstrate a technique to validate equations of state (EOS) for rapidly Joule-heated conductors. The balance of internal and magnetic forces at the conductor-insulator interface drives the metal there along the vaporization phase boundary. Variations between critical points and vaporization curves in existing models predict differing densities and temperatures in MHD simulations for these models. Here, the inclusion of Maxwell constructs in the liquid-vapor biphase region of the EOS caused the rod surface to vaporize earlier in time than unmodified tables with van der Waals loops. Velocimetry of recent experiments is used to validate the location of the vaporization curve in existing EOS models and differentiate between the vapor dome treatments. Dielectric coatings applied to the metal surface restricted the conductor’s expansion and diverted the metal into the warm dense matter regime.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Fundamental mode excitation via Joule–Thomson light expansion in nonlinear optical lattices

Under linear conditions, power injected from a single waveguide into a multi-core fiber array results in multimode propagation, progressively diminishing the spatial coherence of light. In this work, we introduce a comprehensive approach to mitigate this coherence loss by means of a nonlinear thermodynamic Joule–Thomson expansion. By leveraging the tools of optical thermodynamics, we demonstrate that as light undergoes a sudden transition from a small to a larger nonlinear optical array, it can abruptly drop its optical temperature to near-zero values. During this cooling process, light irreversibly flows into the system's fundamental mode with very high efficiency, synchronizing all elements of the lattice with the input port. We show that this nonlinear effect is highly predictable even in systems of arbitrary geometry and shape and can be controlled precisely by the initial conditions at the input of the array. In particular, for a single injection point, the reduction in optical temperature can be directly determined by the total power, irrespective of the input location.

Pyrialakos, Georgios G. (ORCID:0000000286129694)↗
NASA NTRS1972

Joule-heating power dissipation in a type-II superconductor tube.

The theoretical analysis of the Joule-heating power density in a specific hollow cylinder of a NbZr superconductor is presented. It is seen that the power density, which is the primary source of internal heating neglecting localized annihilation heating, can have a very complicated behavior, especially in the circular region. Rough estimates of the relative temperature changes are made, and the locations at which instabilities are more likely to initiate are considered.

Urban, E. W.↗
NASA NTRS1975

Circulation in the high-latitude thermosphere due to electric fields and Joule heating

Electric fields in the earth's upper atmosphere are capable of setting the neutral atmosphere in motion via ion-neutral collisions as well as pressure gradients from resultant Joule heating. By means of simple models for the high-latitude thermosphere and electric fields a simplified set of coupled equations is solved which show that moderate electric fields, when present for a period of several hours, are capable of displacing the neutral atmosphere of the order of 50 km in the vertical, a few hundred kilometers in the north-south direction and over 1000 km in the east-west direction.

Heaps, M. G.↗
NASA NTRS1980

Joule heating of Io's ionosphere by unipolar induction currents

Electrical induction in Io's ionosphere, due to the corotating plasma bound to the Jovian magnetosphere, is one possible source for the attainment of the high temperatures suggested by the large scale height of Io's ionosphere. Unipolar induction models are constructed to calculate ionospheric joule heating numerically, whose heating rates lie between 10 to the -9th and 10 to the -8th W/cu m. The binding and coupling of the ionosphere is due to the dense, and possibly ionized, neutral SO2 atmosphere, and there appears to be no need to postulate the existence of an intrinsic Ionian magnetic field in order to retain the observed ionnosphere.

Herbert, F.↗
NASA NTRS1983

Cycling Joule Thomson refrigerator

A symmetrical adsorption pump/compressor system having a pair of mirror image legs and a Joule Thomson expander, or valve, interposed between the legs thereof for providing a, efficient refrigeration cycle is described. The system further includes a plurality of gas operational heat switches adapted selectively to transfer heat from a thermal load and to transfer or discharge heat through a heat projector, such as a radiator or the like. The heat switches comprise heat pressurizable chambers adapted for alternate pressurization in response to adsorption and desorption of a pressurizing gas confined therein.

Tward, E.↗
NASA NTRS1983

Cascade Joule-Thomson refrigerators

The design criteria for cascade Joule-Thomson refrigerators for cooling in the temperature range from 300 K to 4.2 K were studied. The systems considered use three or four refrigeration stages with various working gases to achieve the low temperatures. Each stage results in cooling to a progressively lower temperature and provides cooling at intermediate temperatures to remove the substantial amount of parasitic heat load encountered in a typical dewar. With careful dewar design considerable cooling can be achieved with moderate gas flows. For many applications, e.g., in the cooling of sensitive sensors, the fact that the refrigerator contains no moving parts and may be remotely located from the gas source is of considerable advantage. A small compressor suitable for providing the gas flows required was constructed.

Tward, E.↗
NASA NTRS1984

Acceleration of runaway electrons and Joule heating in solar flares

The electric field acceleration of electrons out of a thermal plasma and the simultaneous Joule heating of the plasma are studied. Acceleration and heating timescales are derived and compared, and upper limits are obtained on the acceleration volume and the rate at which electrons can be accelerated. These upper limits, determined by the maximum magnetic field strength observed in flaring regions, place stringent restrictions upon the acceleration process. The role of the plasma resistivity in these processes is examined, and possible sources of anomalous resistivity are summarized. The implications of these results for the microwave and hard X-ray emission from solar flares are examined.

Holman, G. D.↗
NASA NTRS1985

Acceleration of runaway electrons and Joule heating in solar flares

The electric field acceleration of electrons out of a thermal plasma and the simultaneous Joule heating of the plasma are studied. Acceleration and heating timescales are derived and compared, and upper limits are obtained on the acceleration volume and the rate at which electrons can be accelerated. These upper limits, determined by the maximum magnetic field strength observed in flaring regions, place stringent restrictions upon the acceleration process. The role of the plasma resistivity in these processes is examined, and possible sources of anomalous resistivity are summarized. The implications of these results for the microwave and hard X-ray emission from solar flares are examined.

Holman, G. D.↗
NASA NTRS1986

Spring-Loaded Joule-Thomson Valve

Improved design reduces clogging and maintains constant pressure drop as flow rate varies. Spring-Loaded Joule-Thomson Valve pressure drop regulated by spring pushing stainless-steel ball against soft brass seat. Pressure drop remains nearly constant, regardless of helium flow rate and of any gas contaminants frozen on valve seat. Because springloaded J-T valve maintains constant pressure drop, upstream roomtemperature throttle valve adjusts flow rate precisely for any given upstream pressure. In addition, new valve relatively invulnerable to frozen gas contaminants, which clog fixed-orifice J-T valves.

Jones, J. A.↗
NASA NTRS1985

A closed cycle cascade Joule Thomson refrigerator for cooling Josephson junction magnetometers

A closed cycle cascade Joule Thomson refrigerator designed to cool Josephson Junction magnetometers to liquid helium temperature is being developed. The refrigerator incorporates 4 stages of cooling using the working fluids CF4 and He. The high pressure gases are provided by a small compressor designed for this purpose. The upper stages have been operated and performance will be described.

Tward, E.↗