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At least 55 records · Page 3

Hydraulic forces on a centrifugal impeller undergoing synchronous whirl

High speed centrifugal rotating machinery with large vibrations caused by aerodynamic forces on impellers was examined. A method to calculate forces in a two dimensional orbiting impeller in an unbounded fluid with nonuniform entering flow was developed. A finite element model of the full impeller is employed to solve the inviscid flow equations. Five forces acting on the impeller are: Coriolis forces, centripetal forces, changes in linear momentum, changes in pressure due to rotation and pressure changes due to linear momentum. Both principal and cross coupled stiffness coefficients are calculated for the impeller.

Allaire, P. E.↗

Two-dimensional unsteady analysis of fluid forces on a whirling centrifugal impeller in a volute

Destabilizing fluid forces on a whirling centrifugal impeller rotating in a volute were observed. A quasisteady analysis neglecting shed vorticity or an unsteady analysis without a volute does not predict the existence of such destabilizing fluid forces on a whirling impeller. The effects of a volute and the shed vorticity are considered. We treat cases when an impeller with an infinite number of vanes rotates with a constant velocity omega and its center whirls with a constant eccentric radius epsilon and a constant whirling velocity psi. It is assumed that: (1) the number of the vanes is so large that the impeller can be treated as an actuator impeller in which the flow is perfectly guided; (2) flow is inviscid, incompressible and two dimensional; (3) the eccentricity epsilon is so small that unsteady components can be linearized; (4) vorticity is transported on a prescribed mean flow, the operating point is near design flow rate; and (5) the volute can be represented by a curved plate.

Tsujimoto, Y.↗

Experimental measurements of hydrodynamic radial forces and stiffness matrices for a centrifugal pump-impeller

Measurements of the steady-state hydrodynamic forces on a centrifugal pump impeller are presented as a function of position within two geometrically different volutes. These correspond to the forces experienced by the impeller at zero whirl frequency. The hydrodynamic force matrices derived from these measurements exhibit both diagonal and off-diagonal terms of substantial magnitude. These terms are of the form which would tend to excite a whirl motion in a rotordynamic analysis of the pump; this may be the cause of 'rough running' reported in many pumps. Static pressure measurements in the impeller discharge flow show that the hydrodynamic force on the impeller contains a substantial component due to the nonisotropy of the net momentum flux leaving the impeller. A similar breakdown of the contributions to the stiffness matrices reveals that the major component of these matrices results from the nonisotropy of the momentum flux.

Chamieh, D. S.↗

Unsteady diffuser vane pressure and impeller wake measurements in a centrifugal pump

Unsteady surface pressure measurements on a vaned diffuser of a centrifugal pump, and wake measurements of the flow exiting a centrifugal impeller into a vaneless diffuser are presented. Frequency spectra and ensemble averages are given for the unsteady measurements. Two different impellers were used, the pump impeller of the HPOTP (High Pressure Oxygen Turbopump) of the SSME (Space Shuttle Main Engine) and a two-dimensional impeller. The magnitude of the unsteady total pressure measured in the stationary frame at the impeller exit was found to be of the same order of magnitude as the total pressure rise across the pump. The magnitude of the unsteady diffuser vane pressures was observed to be significantly different on suction and pressure side of the vane, attaining its largest value on the suction side the leading edge while decreasing along the vane.

Arndt, N.↗

Fluid-structure interaction forces at pump-impeller-shroud surfaces for axial vibration analysis

The axial forces developed on a pump impeller shroud surfaces are analyzed using a bulk-flow model of the leakage path between the impeller and the housing. Shear stresses at the impeller and the housing surfaces are modeled according to Hirs's turbulent lubrication model. The calculated results yield predictions of resonance peaks of the fluid within the annulus formed by the impeller shroud and housing. Numerical results are presented for a double-suction single-stage pump, showing that the direct stiffness of the perturbed impeller shroud forces is negligible; the forces become important only for pumps with very low axial natural frequencies in comparison to the running speed.

Childs, D. W.↗

Computation of the flow field in a centrifugal impeller with splitter blades

To support the design effort of the Space Transportation Main Engine (STME) Fuel Pump Stage, viscous flow calculations were performed in a centrifugal impeller with splitter blades. These calculations were carried out with a Navier-Stokes solver (MINT), which employs a linearized block-implicit Alternating Direction Implicit (ADI) procedure to iteratively solve a finite difference form of the system of conservation equations of mass, momentum, and energy in body-fitted coordinates. A computational grid was generated algebraically for the 'channel' between two main blades of the impeller and extended both upstream of the impeller inlet and downstream of the impeller exit so that the appropriate boundary conditions could be applied. The results of the calculations show that although the overall level of flow distortion near the impeller exit is not very large, there is a noticeable difference between the flow patterns in the two 'passages' (one passage between the pressure side of the splitter blade and the suction side of the next full blade).

Dejong, Frederik J.↗

The comparative performance of Roots type aircraft engine superchargers as affected by change in impeller speed and displacement

This report presents the results of tests made on three sizes of roots type aircraft engine superchargers. The impeller contours and diameters of these machines were the same, but the length were 11, 8 1/4, and 4 inches, giving displacements of 0.509, 0.382, and 0.185 cubic foot per impeller revolution. The information obtained serves as a basis for the examination of the individual effects of impeller speed and displacement on performance and of the comparative performance when speed and displacement are altered simultaneously to meet definite service requirements. According to simple theory, when assuming no losses, the air weight handled and the power required for a given pressure difference are directly proportional to the speed and the displacement. These simple relations are altered considerably by the losses. When comparing the performance of different sizes of machines whose impeller speeds are so related that the same service requirements are met, it is found that the individual effects of speed and displacement are canceled to a large extent, and the only considerable difference is the difference in the power losses which decrease with increase in the displacement and the accompanying decrease in speed. This difference is small in relation to the net power of the engine supercharger unit, so that a supercharger with short impellers may be used in those applications where the space available is very limited with any considerable sacrifice in performance.

Ware, Marsden↗

Optimization of a Centrifugal Impeller Design Through CFD Analysis

This paper discusses the procedure, approach and Rocketdyne CFD results for the optimization of the NASA consortium impeller design. Two different approaches have been investigated. The first one is to use a tandem blade arrangement, the main impeller blade is split into two separate rows with the second blade row offset circumferentially with respect to the first row. The second approach is to control the high losses related to secondary flows within the impeller passage. Many key parameters have been identified and each consortium team member involved will optimize a specific parameter using 3-D CFD analysis. Rocketdyne has provided a series of CFD grids for the consortium team members. SECA will complete the tandem blade study, SRA will study the effect of the splitter blade solidity change, NASA LeRC will evaluate the effect of circumferential position of the splitter blade, VPI will work on the hub to shroud blade loading distribution, NASA Ames will examine the impeller discharge leakage flow impacts and Rocketdyne will continue to work on the meridional contour and the blade leading to trailing edge work distribution. This paper will also present Rocketdyne results from the tandem blade study and from the blade loading distribution study. It is the ultimate goal of this consortium team to integrate the available CFD analysis to design an advanced technology impeller that is suitable for use in the NASA Space Transportation Main Engine (STME) fuel turbopump.

Chen, W. C.↗

Investigation of Three Design Modifications of the NACA Injection Impeller in an R-3350 Engine

An investigation was conducted to determine the effects of three design modifications of the original NACA injection impeller on the performance of an R-3350 engine. Different methods of injecting the fuel into the impeller air stream were studied and evaluated from the individual cylinder fuel-air ratios and the resulting cylinder temperatures. Each impeller was tested for a range of engine powers normally used in flight operation. The relatively simple design of the original injection impeller produced approximately the same mixture- and temperature-distribution characteristics as the modified impellers of more complex design. None of the modifications appreciably affected the manifold pressure, the combustion-air flow, nor the throttle angle required to maintain a given engine power,

Hickel, Robert O.↗

NASA HECC Geometry and Performance Review Part 1: Validation of a Computational Model for the Vaneless Diffuser Configuration with As-Manufactured Impeller Geometry

An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation presents an extensive validation of the computational model against experimental data. The validated model was then used to explore the effects geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Part I of the investigation focused on describing the HECC vaneless computational model and its validation against the experimental data published in GT2023-103128. To generate the model, a verification of the manufactured impeller was performed and was confirmed to match the impeller CAD. Section data from the impeller CAD, referred to as the As-Manufactured geometry, were used for development of the computational model. Steady RANS simulations utilizing the Wilcox K-Omega 98 turbulence model and a multiblock structured mesh were used to conduct a mesh convergence study. The resultant mesh was then used for simulations at both design-speed and off-design speed conditions. The simulations compared well to data in both 1D and 2D terms for the major performance metrics of efficiency, total pressure rise, and total temperature rise. Based on the observed results the model was deemed validated and was used in the latter two parts of the multipart investigation.

centrifugal compressor↗

NASA HECC Geometry and Performance Review Part 1: Validation of a Computational Model for the Vaneless Diffuser Configuration with As-Manufactured Impeller Geometry

An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation focused on validating the computational model against experimental data. The validated model was then used to explore the effects of observed geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Details regarding each of the parts are detailed below: A multipart investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. Part I of the investigation focused on describing the HECC vaneless computational model and its validation against the experimental data published in GT2023-103128. To generate the model, a verification of the manufactured impeller was performed and was confirmed to match the impeller CAD. Section data from the impeller CAD, referred to as As-Manufactured, were used in the model. Steady RANS simulations using a multiblock structured mesh were used to conduct a mesh convergence study. The resultant mesh was then used for simulations at both design-speed and off-design speed conditions. The simulations compared well to data in both 1D and 2D terms. Based on the observed results the model was deemed validated and was used in the latter two parts of the multipart investigation.

centrifugal compressor↗

NASA HECC Geometry and Performance Review Part 2: Geometric Differences Between the as-Manufactured and Design-Intent Impeller Geometry and Their Effects on the Vaneless Diffuser Configuration Performance

An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation focused on validating the computational model against experimental data. The validated model was then used to explore the effects of observed geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Details regarding each of the parts are detailed below: This second part of a multipart investigation of the NASA HECC vaneless diffuser configuration focused on the comparison of the as-manufactured HECC vaneless computational model validated in Part I against a new model that used the same grid and solver settings but replaced the impeller section data with the design-intent sections from NASA/CR-2014-218114/Rev1. The 1D performance values showed that the as-manufactured impeller underperformed compared to the design-intent for all four speedlines that were simulated. Further investigation of radial profiles, loading and contours showed consistent underperformance of the as-manufactured. An investigation into the source of the difference led to the discovery of several geometric differences in the two impellers of magnitudes that could not be explained outside of manufacturing. The differences that were observed can be summarized into four categories: fillets, TE exit radius differences, splitter LE differences and main blade thickness differences. The investigation then shifted to attempting to isolate the geometric differences as best as possible and to understand their contribution to the observed underperformance. The investigation showed that out of the four geometric differences that were explored, the differences in the splitter blade had the largest effect.

centrifugal compressor↗

Experimental results concerning centrifugal impeller excitations

The effect of working fluid on the dynamics of an impeller with radial vanes was investigated. The impeller was supported vertically from a very flexible quill shaft in order to produce a low critical speed, and to allow the fluid dynamic effects on the impeller to predominate. The shaft was supported from ball bearings, so that there was no possibility of oil whip from fluid film bearings as a destabilizing influence. The impeller was run both in the atmosphere, and submerged in working fluids contained in a cylindrical housing, open at the top. Variable speed was obtained with a dc gearmotor drive unit. The speed was measured with a proximity probe pulse tachometer and electronic digital counter.

Vance, J. M.↗

Experimental measurements of hydrodynamic stiffness matrices for a centrifugal pump impeller

The objective of the Rotor Force Test Facility at the California Institute of Technology is to artificially orbit the center of rotation of an impeller enclosed within a volute over a range of frequencies from zero to synchronous and to measure the resulting forces on the impeller. Preliminary data from the first stage experiments in which the shaft is orbited at low frequency is reported. Steady volute forces along with stiffness matrices due to the change in position of the rotor center are measured. Static pressure taps around the volute are used to obtain volute pressure distributions for various fixed positions of the impeller center and for various flow rates. Static pressure forces are calculated from these pressure distributions allowing a more complete analysis of the components of the impeller forces. Comparison is made with various existing theoretical and experimental results.

Chamieh, D. S.↗

Lateral fluid forces acting on a whirling centrifugal impeller in vaneless and vaned diffuser

Fluid forces on a rotating centrifugal impeller in whirling motion were studied. A two dimensional impeller installed in a parallel-walled vaneless and vaned diffuser whirled on a circular orbit with various positive and negative angular velocities. It is shown that the fluid forces exert a damping effect on the rotor in most operating conditions, but become excitatory when the impeller operates at very low partial discharge while rotating far faster than the whirl speed. The fluid forces were expressed in terms of mass, damping and stiffness matrices. Impellers with the same geometry and whirl condition are calculated. Quantitative agreement is obtained especially in positive whirl.

Ohashi, H.↗

Experimental study of unsteady hydrodynamic force matrices on whirling centrifugal pump impellers

An experimental facility was constructed and instrumented. A set of centrifugal flow pumps whose impellers were made to follow a controlled circular whirl motion were studied. The aim was to characterize the steady and unsteady fluid forces measured on the impeller under various pump operating conditions. The postulation was that the unsteady lateral forces result from interactions between the impeller and the surrounding diffuser and/or volute (via the working fluid), and that under certain flow regimes these forces can drive unstable lateral motions of the pump rotor. The lateral hydrodynamic forces were decomposed into their steady and unsteady parts, the latter being further expressed in terms of a generalized fluid stiffness matrix. Conclusions regarding the effect of impeller geometry could not be reached given the similarity of the tested designs. However, other results on phenomena such as skin friction and leakage flow are presented. Some of the findings are compared to experimental and theoretical data from other sources. Finally, the rotordynamic consequences of the results are discussed as the present data were applied to the case of the Space Shuttle Main Engine (SSME) High Pressure Oxidizer Turbopump (HPOTP).

Belgacem, Jery↗

Analyses of hydrodynamic radial forces on centrifugal pump impellers

An experimental and theoretical study of the hydrodynamic interactions occurring between a centrifugal pump impeller and a volute is presented. The theoretical analysis provides a quasi-one-dimensional treatment of the flow in the volute, and it is extended to include the hydrodynamic force perturbations caused by the impeller whirling eccentrically in the volute. It is noted that these perturbations are often destabilizing. The theoretical models were found to accurately predict the radial forces caused by the flow through the impeller. The pressure acting on the front shroud of the impeller is shown to have a significant effect on the destabilizing hydrodyamic forces.

Adkins, D. R.↗

Theoretical study of fluid forces on a centrifugal impeller rotating and whirling in a volute

Fluid forces on a rotating and whirling centrifugal impeller in a volute are analyzed with the assumption of a two-dimensional rotational, inviscid flow. For simplicity, the flow is assumed to be perfectly guided by the impeller vanes. The theory predicts the tangential and the radial force on the whirling impeller as functions of impeller geometry, volute spacing, and whirl ratio. A good qualitative agreement with experiment is found.

Tsujimoto, Y.↗