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All sources NASA NTRS DOE OSTI

DOE OSTI2012

Modeling and Validation of Performance Limitations for the Optimal Design of Interferometric and Intensity-Modulated Fiber Optic Displacement Sensors

Optical fiber sensors offer advantages over traditional electromechanical sensors, making them particularly well-suited for certain measurement applications. Generally speaking, optical fiber sensors respond to a desired measurand through modulation of an optical signal's intensity, phase, or wavelength. Practically, non-contacting fiber optic displacement sensors are limited to intensity-modulated and interferometric (or phase-modulated) methodologies. Intensity-modulated fiber optic displacement sensors relate target displacement to a power measurement. The simplest intensity-modulated sensor architectures are not robust to environmental and hardware fluctuations, since such variability may cause changes in the measured power level that falsely indicate target displacement. Differential intensity-modulated sensors have been implemented, offering robustness to such intensity fluctuations, and the speed of these sensors is limited only by the combined speed of the photodetection hardware and the data acquisition system (kHz-MHz). The primary disadvantages of intensity-modulated sensing are the relatively low accuracy (?m-mm for low-power sensors) and the lack of robustness, which consequently must be designed, often with great difficulty, into the sensor's architecture. White light interferometric displacement sensors, on the other hand, offer increased accuracy and robustness. Unlike their monochromatic-interferometer counterparts, white light interferometric sensors offer absolute, unambiguous displacement measurements over large displacement ranges (cm for low-power, 5 mW, sources), necessitating no initial calibration, and requiring no environmental or feedback control. The primary disadvantage of white light interferometric displacement sensors is that their utility in dynamic testing scenarios is limited, both by hardware bandwidth and by their inherent high-sensitivity to Doppler-effects. The decision of whether to use either an intensity-modulated interferometric sensor depends on an appropriate performance function (e.g., desired displacement range, accuracy, robustness, etc.). In this dissertation, the performance limitations of a bundled differential intensity-modulated displacement sensor are analyzed, where the bundling configuration has been designed to optimize performance. The performance limitations of a white light Fabry-Perot displacement sensor are also analyzed. Both these sensors are non-contacting, but they have access to different regions of the performance-space. Further, both these sensors have different degrees of sensitivity to experimental uncertainty. Made in conjunction with careful analysis, the decision of which sensor to deploy need not be an uninformed one.

42 ENGINEERING↗

DOE OSTI2023

Distributed Temperature Monitoring of Tundish Refractory Lining Using Optical Fiber Sensors

Distributed temperature monitoring can provide useful insights into the thermal conditions in the continuous caster tundish that can affect operating stability and cast quality, such as preheat conditions, superheat uniformity, fill height, and refractory wear. In the current study, fiber optic sensors were embedded into the refractory lining of a lab-scale tundish to record the temperature profiles during dry-out, preheating, and direct molten steel exposure to demonstrate sensor performance. Additional trials were performed with fiber optic sensors embedded in an industrial tundish used in production. Furthermore, the results demonstrate that fiber optic sensors using Rayleigh technology can provide accurate distributed temperature measurements in refractory lined vessels and provide useful information about the process.

Continuous Caster↗

DOE OSTI2019

U-bend fiber optical sensor for magnetic field sensing

In this paper, we propose a method for fabricating a U-bend optical fiber magnetic field sensor. The working principle of the sensor is based on the use of bending to induce a whispering gallery mode. In experimental testing, a U-shaped optic fiber probe was fabricated using a lamping process and then coated on its surface with ferroferric oxide (Fe{sub 3}O{sub 4}), which served as the magnetic field sensing layer. The intensity of an applied magnetic field was then controlled by the vertical distance between an NbFeB magnet and the sensor. The magnetic field was monitored using a Gauss meter. As the external magnetic field was applied to the sensor, it produced magnetic attraction with the Fe{sub 3}O{sub 4}. The magnetic field intensity was increased from 0 to 900 Gauss, which in turn caused the magnetic attraction to become larger. This in turn caused the optic fiber sensor to deform, inducing changes in the bending radius. Therefore, the wavelength shifted toward a short wavelength and the transmission loss was gradually increased. The results show that the sensitivity of the sensor in the magnetic field experiment was − 0.00130 nm/Gauss and the linearity (R{sup 2}) was 0.888, while the corresponding average loss sensitivity was 0.00028 dB/Gauss and the corresponding linearity (R{sup 2}) was 0.942.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

NASA NTRS1998

Transverse strain measurements using fiber optic grating based sensors

A system and method to sense the application of transverse stress to an optical fiber which includes a light source that producing a relatively wide spectrum light beam. The light beam is reflected or transmitted off of an optical grating in the core of an optical fiber that is transversely stressed either directly or by the exposure to pressure when the fiber is bifringent so that the optical fiber responds to the pressure to transversely stress its core. When transversely stressed, the optical grating produces a reflection or transmission from the light beam that has two peaks or minimums in its frequency spectrum whose spacing and/or spread are indicative of the forces applied to the fiber. One or more detectors sense the reflection or transmissions from the optical grating to produce an output representative of the applied force. Multiple optical gratings and detectors may be employed to simultaneously measure temperature or the forces at different locations along the fiber.

Udd, Eric↗

NASA NTRS1972

Design and fabrication of engineering model fiber-optics detector

The design and fabrication of an annular ring detector consisting of optical fibers terminated with photodetectors is described. The maximum width of each concentric ring has to be small enough to permit the resolution of a Ronchi ruling transform with a dot spacing of 150 microns. A minimum of 100 concentric rings covering a circular area of 2.54 cm diameter also is necessary. A fiber-optic array consisting of approximately 89,000 fibers of 76 microns diameter was fabricated to meet the above requirements. The fibers within a circular area of 2.5 cm diameter were sorted into 168 adjacent rings concentric with the center fiber. The response characteristics of several photodetectors were measured, and the data used to compare their linearity of response and dynamic range. Also, coupling loss measurements were made for three different methods of terminating the optical fibers with a photodetector.

Mcsweeney, A.↗

DOE OSTI2012

Modeling and Validation of Performance Limitations for the Optimal Design of Interferometric and Intensity-Modulated Fiber Optic Displacement Sensors [Dissertation]

Optical fiber sensors offer advantages over traditional electromechanical sensors, making them particularly well-suited for certain measurement applications. Generally speaking, optical fiber sensors respond to a desired measurand through modulation of an optical signal’s intensity, phase, or wavelength. Practically, non-contacting fiber optic displacement sensors are limited to intensity-modulated and interferometric (or phase-modulated) methodologies. Intensity-modulated fiber optic displacement sensors relate target displacement to a power measurement. The simplest intensity-modulated sensor architectures are not robust to environmental and hardware fluctuations, since such variability may cause changes in the measured power level that falsely indicate target displacement. Differential intensity-modulated sensors have been implemented, offering robustness to such intensity fluctuations, and the speed of these sensors is limited only by the combined speed of the photodetection hardware and the data acquisition system (kHz-GHz). The primary disadvantages of intensity-modulated sensing are the relatively low accuracy (μm-mm for low-power sensors) and the lack of robustness, which consequently must be designed, often with great difficulty, into the sensor’s architecture. White light interferometric displacement sensors, on the other hand, offer increased accuracy and robustness. Unlike their monochromatic-interferometer counterparts, white light interferometric sensors offer absolute, unambiguous displacement measurements over large displacement ranges (cm for low-power, 5 mW, sources), necessitating no initial calibration, and requiring no environmental or feedback control. The primary disadvantage of white light interferometric displacement sensors is that their utility in dynamic testing scenarios is limited, both by hardware bandwidth and by their inherent high-sensitivity to Doppler-effects. The decision of whether to use either an intensity-modulated interferometric sensor depends on an appropriate performance function (e.g., desired displacement range, accuracy, robustness, etc.). In this dissertation, the performance limitations of a bundled differential intensity-modulated displacement sensor are analyzed, where the bundling configuration has been designed to optimize performance. The performance limitations of a white light Fabry-Perót displacement sensor are also analyzed. Both these sensors are non-contacting, but they have access to different regions of the performance-space. Further, both these sensors have different degrees of sensitivity to experimental uncertainty. Made in conjunction with careful analysis, the decision of which sensor to deploy need not be an uninformed one.

Engineering(42)↗

NASA NTRS2016

The Fiber Optic System for the Advanced Topographic Laser Altimeter System (ATLAS) Instrument

The Advanced Topographic Laser Altimeter System (ATLAS) Instrument has been in integration and testing over the past 18 months in preparation for the Ice, Cloud and Land Elevation Satellite - 2 (ICESat-2) Mission, scheduled to launch in 2017. ICESat-2 is the follow on to ICESat which launched in 2003 and operated until 2009. ATLAS will measure the elevation of ice sheets, glaciers and sea ice or the "cryosphere" (as well as terrain) to provide data for assessing the earth's global climate changes. Where ICESat's instrument, the Geo-Science Laser Altimeter (GLAS) used a single beam measured with a 70 m spot on the ground and a distance between spots of 170 m, ATLAS will measure a spot size of 10 m with a spacing of 70 cm using six beams to measure terrain height changes as small as 4 mm. The ATLAS pulsed transmission system consists of two lasers operating at 532 nm with transmitter optics for beam steering, a diffractive optical element that splits the signal into 6 separate beams, receivers for start pulse detection and a wavelength tracking system. The optical receiver telescope system consists of optics that focus all six beams into optical fibers that feed a filter system that transmits the signal via fiber assemblies to the detectors. Also included on the instrument is a system that calibrates the alignment of the transmitted pulses to the receiver optics for precise signal capture. The larger electro optical subsystems for transmission, calibration, and signal receive, stay aligned and transmitting sufficiently due to the optical fiber system that links them together. The robust design of the fiber optic system, consisting of a variety of multi fiber arrays and simplex assemblies with multiple fiber core sizes and types, will enable the system to maintain consistent critical alignments for the entire life of the mission. Some of the development approaches used to meet the challenging optical system requirements for ATLAS are discussed here.

global climate changes↗

NASA NTRS1993

Switch configuration for migration to optical fiber network

The purpose is to investigate the migration of an Ethernet LAN segment to fiber optics. At the present time it is proposed to support a Fiber Distributed Data Interface (FDDI) backbone and to upgrade the VAX cluster to fiber optic interface. Possibly some workstations will have an FDDI interface. The remaining stations on the Ethernet LAN will be segmented. The rationale for migrating from the present Ethernet configuration to a fiber optic backbone is due to the increase in the number of workstations and the movement of applications to a windowing environment, extensive document transfers, and compute intensive applications.

Zobrist, George W.↗

DOE OSTI2019

Embedded metallized optical fibers for high temperature applications

Embedding fiber optics in metal components could enable new capabilities such as active monitoring of spatially distributed strain. Ultrasonic additive manufacturing is a suitable technique for embedding fiber optics because it allows fibers to be embedded in metals without melting and without the use of epoxy. However, for harsh environments that could have high temperatures or high radiation doses, traditional polymer-coated fibers cannot survive for extended periods of time. This work demonstrates successful embedding of commercially available copper-, nickel-, and aluminum-coated fibers into aluminum without any observable damage to the fiber. Copper-coated fibers embedded in copper show adequate light transmission, although residual strain could not be resolved. With further processing improvements, fibers embedded in copper or other high-temperature materials could enable even higher temperature operation. Optical transmission and spatially distributed strain were measured in the fibers embedded in aluminum. Measurements were taken after embedding and during heating to temperatures greater than 500 °C. Within the embedded region, both the copper- and aluminum-coated fibers showed strain that matched the expected strain in the surrounding aluminum matrix during heating. This suggests a strong interfacial bond strength that exceeds the maximum estimated fiber strain of 1.2% (871 MPa tensile stress). Furthermore this demonstration of embedded fibers that can survive high temperatures and remain bonded to the metal matrix is the first step toward embedded fiber optic sensors for harsh environment applications.

36 MATERIALS SCIENCE↗

DOE OSTI2022

Low-cost fiber optic sensor array for simultaneous detection of multiple parameters

A system and method for forming a low cost optical sensor array. The sensor includes an optical fiber; a first nanocomposite thin film along at least a portion of the optical fiber for interrogating a first parameter through a correlated signal having a first wavelength; and a second nanocomposite thin film along at least a portion of the optical fiber for interrogating a second parameter through a correlated signal having a second wavelength different from the wavelength of the first parameter.

Sun, Chenhu↗

NASA NTRS1990

Structural monitoring of filamentary composites using embedded fiber optics

The feasibility of monitoring overall integrity of structural components made of filamentary composites, by embedding optical fibers between lamina of a composite beam, is investigated using a beam constructed of Kevlar/epoxy cloth with embedded optical fibers aligned with the longitudinal axis of the beam. Phase changes were monitored in three different optical fibers as the composite beam was subjected to pure bending, and the strain response of the fibers was compared to the strain gage readings taken at the surface, showing a strong correlation between the phase change and the applied deformation.

Cashon, John L.↗

NASA NTRS1989

Effect of laser frequency noise on fiber-optic frequency reference distribution

The effect of the linewidth of a single longitude-mode laser on the frequency stability of a frequency reference transmitted over a single-mode optical fiber is analyzed. The interaction of the random laser frequency deviations with the dispersion of the optical fiber is considered to determine theoretically the effect on the Allan deviation (square root of the Allan variance) of the transmitted frequency reference. It is shown that the magnitude of this effect may determine the limit of the ultimate stability possible for frequency reference transmission on optical fiber, but is not a serious limitation to present system performance.

Logan, R. T., Jr.↗

DOE OSTI2016

Monitoring the Strain Evolution of Lithium‐Ion Battery Electrodes using an Optical Fiber Bragg Grating Sensor

Abstract More advanced characterization and developmental tools are essential to improve the performance and safety of Li‐ion batteries. Conventional tools have been limited to customized test cell configurations that require special facilities and expensive equipment. As a practical solution for the in situ monitoring of realistic battery cells, we have embedded fiber optic sensors within Li‐ion battery pouch cells to monitor the internal electrode strain and temperature during cycling. Here we report the direct monitoring of strain evolution using implanted fiber‐optic sensors within the individual electrodes in a Li‐ion battery. Reproducible peak shifting and splitting in the implanted fiber optic sensor originate from the accumulated longitudinal and transverse strains associated with the expansion or contraction of the anode electrode. These discoveries demonstrate the feasibility and utility of fiber Bragg grating (FBG) sensors to be used as diagnostic tools in the development of new battery materials and structures.

Bae, Chang‐Jun↗

NASA NTRS1992

Fiber-optic interconnection networks for spacecraft

The overall goal of this effort was to perform the detailed design, development, and construction of a prototype 8x8 all-optical fiber optic crossbar switch using low power liquid crystal shutters capable of operation in a network with suitable fiber optic transmitters and receivers at a data rate of 1 Gb/s. During the earlier Phase 1 feasibility study, it was determined that the all-optical crossbar system had significant advantages compared to electronic crossbars in terms of power consumption, weight, size, and reliability. The result is primarily due to the fact that no optical transmitters and receivers are required for electro-optic conversion within the crossbar switch itself.

Powers, Robert S.↗

DOE OSTI2015

Characterizing energy dependence and count rate performance of a dual scintillator fiber-optic detector for computed tomography

Purpose: Kilovoltage (kV) x-rays pose a significant challenge for radiation dosimetry. In the kV energy range, even small differences in material composition can result in significant variations in the absorbed energy between soft tissue and the detector. In addition, the use of electronic systems in light detection has demonstrated measurement losses at high photon fluence rates incident to the detector. This study investigated the feasibility of using a novel dual scintillator detector and whether its response to changes in beam energy from scatter and hardening is readily quantified. The detector incorporates a tissue-equivalent plastic scintillator and a gadolinium oxysulfide scintillator, which has a higher sensitivity to scatter x-rays. Methods: The detector was constructed by coupling two scintillators: (1) small cylindrical plastic scintillator, 500 μm in diameter and 2 mm in length, and (2) 100 micron sheet of gadolinium oxysulfide 500 μm in diameter, each to a 2 m long optical fiber, which acts as a light guide to transmit scintillation photons from the sensitive element to a photomultiplier tube. Count rate linearity data were obtained from a wide range of exposure rates delivered from a radiological x-ray tube by adjusting the tube current. The data were fitted to a nonparalyzable dead time model to characterize the time response. The true counting rate was related to the reference free air dose air rate measured with a 0.6 cm{sup 3} Radcal{sup ®} thimble chamber as described in AAPM Report No. 111. Secondary electron and photon spectra were evaluated using Monte Carlo techniques to analyze ionization quenching and photon energy-absorption characteristics from free-in-air and in phantom measurements. The depth/energy dependence of the detector was characterized using a computed tomography dose index QA phantom consisting of nested adult head and body segments. The phantom provided up to 32 cm of acrylic with a compatible 0.6 cm{sup 3} calibrated ionization chamber to measure the reference air kerma. Results: Each detector exhibited counting losses of 5% when irradiated at a dose rate of 26.3 mGy/s (Gadolinium) and 324.3 mGy/s (plastic). The dead time of the gadolinium oxysulfide detector was determined to be 48 ns, while the dead time of the plastic scintillating detector was unable to accurately be calculated due to poor counting statistics from low detected count rates. Noticeable depth/energy dependence was observed for the plastic scintillator for depths greater than 16 cm of acrylic that was not present for measurements using the gadolinium oxysulfide scintillator, leading us to believe that quenching may play a larger role in the depth dependence of the plastic scintillator than the incident x-ray energy spectrum. When properly corrected for dead time effects, the energy response of the gadolinium oxysulfide scintillator is consistent with the plastic scintillator. Using the integrated dual detector method was superior to each detector individually as the depth-dependent measure of dose was correctable to less than 8% between 100 and 135 kV. Conclusions: The dual scintillator fiber-optic detector accommodates a methodology for energy dependent corrections of the plastic scintillator, improving the overall accuracy of the dosimeter across the range of diagnostic energies.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

NASA NTRS1986

Nondestructive evaluation of composite materials by pulsed time domain methods in imbedded optical fibers

The application of fiber-optical time domain reflectometry (OTDR) to nondestructive quantitative measurements of distributed internal strain in graphite-epoxy composites, using optical fiber waveguides imbedded between plies, is discussed. The basic OTDR measurement system is described, together with the methods used to imbed optical fibers within composites. Measurement results, system limitations, and the effect of the imbedded fiber on the integrity of the host composite material are considered.

Claus, R. O.↗

NASA NTRS2003

Stabilized Fiber-Optic Distribution of Reference Frequency

An optoelectronic system distributes a reference signal of low noise and highly stabilized phase and frequency (100 MHz) from an atomic frequency standard to a remote facility at a distance up to tens of kilometers. The reference signal is transmitted to the remote station as amplitude modulation of an optical carrier signal propagating in an optical fiber. The stabilization scheme implemented in this system is intended particularly to suppress phase and frequency fluctuations caused by vibrations and by expansion and contraction of the optical fiber and other components in diurnal and seasonal heating and cooling cycles. The system (see figure) comprises several subsystems, the main one being (1) a hydrogen-maser or linear-ion-trap frequency standard in an environmentally controlled room in a signal-processing center (SPC), (2) a stabilized fiber-optic distribution assembly (SFODA), (3) a compensated sapphire oscillator (CSO) in an environmentally controlled room in the remote facility, (4) thermally stabilized distribution amplifiers and cabling from the environmentally controlled room to end users, and (5) performance- measuring equipment.

Calhoun, Malcolm↗

DOE OSTI2018

Evaluation of Aerogel Clad Optical Fibers Final Report CRADA No. TSB-1448-97

Fiber-optic based sensors will be needed for in situ monitoring of degradation products in various components of nuclear weapons. These sensors typically consist of a transducer located at the measurement site whose optical properties are modulated by interaction with the targeted degradation product. The interrogating light source and the detector for determining sensor response are located remotely. These two subsystems are connected by fiber optic cables. LLNL has developed a new technology, aerogel clad optical fibers, that have the advantage of accepting incident rays over a much wider angular range than normal glass clad fibers. These fibers are also capable of transmitting light more efficiently. These advantages can lead to a factor of 2-4 improvement in sensitivity and detection limit.

42 ENGINEERING↗