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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS1972

Study of a columnar grain structure produced in a superalloy by gradient-annealing prealloyed powder extrusions

Annealing in a temperature gradient was used to produce a structure of continuous columnar grains in alloy 713 C made by extrusion of prealloyed powder. The columnar-grained specimens had tensile strengths within plus or minus 5 percent of those of the as-cast alloy at 760 C and 980 C but were significantly stronger at room temperature. Stress-rupture tests at 760 C and 980 C showed lives scattered from 17 to 376 percent of those of as-cast 713 C tested under the same conditions. X-ray diffraction studies showed the large grains formed upon annealing to have a well-defined texture, although the as-extruded material had none.

Miner, R. V., Jr.↗
NASA NTRS1977

Coal extrusion in the plastic state

Continuous feeding of coal in a compressing screw extruder is described as a method of introducing coal into pressurized systems. The method utilizes the property of many bituminous coals of softening at temperatures from 350 to 425 C. Coal is then fed, much in the manner of common thermoplastics, using screw extruders. Data on the viscosity and extruder parameters for extrusion of Illinois No. 6 coal are presented.

England, C.↗
NASA NTRS1990

Intrusive and extrusive growth of the Mount St Helens lava dome

High-resolution, digital topographic maps of the Mount St. Helens dome derived from aerial photographs are used here to make a quantitative assessment of the partitioning of magma into endogenous intrusion and exogenous lobes. The endogenous growth is found to be predictable, which shows that the cooling dome controls its own development independently of such deep-seated factors as magma overpressure and extrusion rate. The observed regular decrease in exogenous growth rate also allows volume prediction. Knowledge of the volume can be used to determine when an ongoing eruptive event should end. Finally, the observed transition from predominantly exogenous to predominantly endogenous growth reflects the increase in crust thickness, which in turn seems to depend on long repose periods rather than some fundamental change in the character of the dome.

Fink, Jonathan H.↗
NASA NTRS1998

Catalogue of X-Ray Texture Data for Al-Cu-Li Alloy 1460, 2090, 2096 and 2195 Near-Net-Shape Extrusions, Sheet and Plate

The effect of crystallographic texture on the mechanical properties of near-net-shape extrusions is of major interest ff these products are to find application in launch vehicle or aircraft structures. The objective of this research was to produce a catalogue containing quantitative texture information for extruded product, sheet and plate. The material characterized was extracted from wide, integrally stiffened panels fabricated from the Al-Cu-Li alloys 1460, 2090, 2096 and 2195. The textural characteristics of sheet and plate products of the same alloys were determined for comparison purposes. The approach involved using X-ray diffraction to generate pole figures in combination with orientation distribution function analysis. The data were compiled as a function of location in the extruded cross-sections and the variation in the major deformation- and recrystallization-related texture components was identified.

Hales, Stephen J.↗
NASA NTRS2000

Viscoelastic flow modeling in the extrusion of a dough-like fluid

This work attempts to investigate the effect of viscoelasticity and three-dimensional geometry in screw channels. The Phan-Thien Tanner (PTT) constitutive equation with simplified model parameters was solved in conjunction with the flow equations. Polyflow, a commercially available finite element code was used to solve the resulting nonlinear partial differential equations. The PTT model predicted one log scale lower pressure buildup compared to the equivalent Newtonian results. However, the velocity profile did not show significant changes for the chosen PTT model parameters. Past Researchers neglected viscoelastic effects and also the three dimensional nature of the flow in extruder channels. The results of this paper provide a starting point for further simulations using more realistic model parameters, which may enable the food engineer to more accurately scale-up and design extrusion processes.

NASA Discipline Life Support Systems↗
NASA NTRS2018

Preparation of Imide Oligomers via Concurrent Reactive Extrusion

Reactive extrusion can be used in a continuous, solvent-less preparation of imide oligomers involving two competing reactions among three ingredients, the first reaction between a dianhydride and a diamine and the second reaction between an endcap and the same diamine. The imide oligomer can form a composite via conventional production methods or via formation of a film from imide oligomer re-melted in an extruder before being impregnated into tape or fabric.

Avakian, Roger W.↗
NASA NTRS2014

Badger COMET Compartmentalized Onboard Material Extrusion Technology

In response to the 2014 NASA Academic Innovation Challenge, the University of Wisconsin – Madison team presents the design of a collapsible Fused Deposition Modeling (FDM) system for in situ manufacturing in a space habitat environment, the Badger Compartmentalized Onboard Material Extrusion Technology (COMET). The proposed mechanism incorporates one year of design and testing on an array of current additive manufacturing techniques, with the goal of providing a reliable and maintainable manufacturing solution. Seven Level 1 requirements were employed to guide the design process, based on information in the challenge, communications with NASA, and the evolving systems feedback of project work groups. These requirements provided a baseline for the development of the System Requirements Document (SRD, Appendix I), which framed the design of the system. The design requirements deemed critical to the success of the systems are as follows: - The system shall compose an FDM workstation capable of producing parts within industry standard tolerances. - The system shall reduce to a minimum of 50 percent or less of its deployed volume when not in use, and must collapse without the need for disassembly. - The system shall meet all relevant NASA safety and functional standards. The final design for the Badger COMET was selected from multiple design iterations, which balanced the critical design requirements listed above with system reliability, with the final goal of providing a minimal system weight. The system collapses in the vertical direction, allowing for a maximum reduction in volume. Guide rods and precision, anti-backlash lead screws provide all linear movement in the device. Stepper motors were chosen to actuate each system axis, due to their high precision and repeatable accuracy. The system is controlled through an on-board computer system and embedded electronics package.

Frederick T. Elder↗
NASA NTRS2023

Evidence for Extrusive Mg-Suite Magmatism on the Moon? Fine-Grained Magnesian Clasts in an Apollo 16 Impact Melt Breccia

The magnesian suite (Mg-suite) of rocks record some of the earliest intrusive magmatism on the Moon. Studies of these Mg-suite rocks find they are plutonic or hypabyssal, formed typically kilometers under the lunar surface. Several models exist to explain the formation and evolution of the Mg-suite but distinguishing between hypotheses can be difficult given the limited sample availability. The global extent of Mg-suite magmatism remains in debate and is key to constraining models of early secondary crust building. In this study, we present magnesian clasts within Apollo impact melt rock 68815. These clasts contain olivine, plagioclase, with minor amounts of Mg-Al-spinel and pyroxene similar to spinel troctolites of the Mg-suite, but they lack plutonic textures. We provide evidence that some of the clasts may be of extrusive volcanic origin akin to terrestrial komatiites while others might represent crystalline impact melts. There exists a large breadth of evidence for Mg-suite intrusives, whereas here, we present possible evidence of Mg-rich volcanic counterparts. If valid, this would broaden the known diversity of lunar volcanism during the initial stages of secondary crust building. We anticipate this finding to provide a greater constraint onto models of Mg-suite ascent and emplacement, which only currently consider intrusive magmatism, as well as renewed motivation to examine impact melt breccias for rare and understudied lithologies. Future trace element studies or radiometric dating could be used to further interrogate the connections of these clasts to the Mg-suite.

Moon↗
NASA NTRS2026

Extrusion-based Additive Manufacturing of Regolith-Filled Shape Memory Vitrimer Composite for Lunar Construction

The National Aeronautics and Space Administration (NASA) is visiting the moon again. This time, the objective is to explore establishing a permanent lunar base. To achieve both longterm human habitation on the moon and future deep space travel, it is crucial to make the most of the in-situ resources and build autonomous systems on the moon to support the construction of a lunar habitat. NASA’s In-situ Resource Utilization (ISRU) program aims to minimize the need to ship heavy prefabricated structures, reducing cost and enhancing sustainability. Here, we developed an economical extrusion method for printing lunar regolith-based composites using shape memory vitrimer as a binder. A rheological study is conducted to determine the extrudability of the composite with different regolith weight percentages. Several characterizations were conducted on the composites. The as-printed composites exhibited compressive and flexural strengths of 73.32 MPa and 156.59 MPa, respectively, and good impact tolerance. The composite maintained 57.92% of its mechanical properties even after the second crack healing cycle. The composites also exhibit shape fixity ratio of 90.02% and shape recovery ratio of 83.46%. The simple synthesis method, sustainability, and good thermomechanical properties make the 3D printed composite an ideal material for lunar construction applications.

Kingsley Yeboah Gyabaah↗