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At least 55 records · Page 3

Three-dimensional elastic-plastic analysis of shallow cracks in single-edge-crack-tension specimens

Three-dimensional, elastic-plastic, finite-element results are presented for single-edge crack-tension specimens with several shallow crack-length-to-width ratios (0.05 less than or equal to a/W less than or equal to 0.5). Results showed the need to model the initial yield plateau in the stress-strain behavior to accurately model deformation of the A36 steel specimens. The crack-tip-opening-displacement was found to be linearly proportional to the crack-mouth-opening displacement. A new deformation dependent plastic-eta factor equation is presented for calculating the J-integral from test load-displacement records. This equation was shown to be accurate for all crack lengths considered.

Shivakumar, Kunigal N.↗

Measurements of mixed-mode crack surface displacements and comparison with theory

The problem of a finite-width tension specimen containing a crack oriented at various angles to the load axis is attacked from experimental and theoretical viewpoints. Displacements of an electro-machined slot, 12.5 mm long and oriented at angles of 0, 15, 30, 45, 60, and 75 deg, are measured using a laser-based in-plane measuring technique. Various width specimens, ranging from a crack-length/width ratio of 0.167 to 0.794, are tested. A boundary-integral equation method is extended to deal with the presence of a sharp crack. Agreement between the two approaches is generally good except near the tips of the cracks.

Sharpe, W. N., Jr.↗

Crack opening stretch in a plate of finite width

The problem of a uniaxially stressed plate of finite width containing a centrally located damage zone is considered. It is assumed that the flaw may be represented by a part-through crack perpendicular to the plate surface, the net ligaments in the plane of the crack and through-the-thickness narrow strips ahead of the crack ends are fully yielded, and in the yielded sections the material may carry only a constant normal traction with magnitude equal to the yield strength. The problem is solved by neglecting the bending effects and the crack opening stretches at the center and the ends of the crack are obtained. Some applications of the results are indicated by using the concepts of critical crack opening stretch and constant slope plastic instability.

Erdogan, F.↗

Crack opening stretch in a plate of finite width

The problem of a uniaxially stressed plate of finite width containing a centrally located damage zone is considered. It is assumed that the flaw may be represented by a part-through crack perpendicular to the plate surface, the net ligaments in the plane of the crack and through-the-thickness narrow strips ahead of the crack ends are fully yielded, and in the yielded sections the material may carry only a constant normal traction with magnitude equal to the yield strength. The problem is solved by neglecting the bending effects and the crack opening stretches at the center and the ends of the crack are obtained. Some applications of the results are indicated by using the concepts of critical crack opening stretch and constant slope plastic instability.

Erdogan, F.↗

Fracture analysis of various cracked configurations in sheet and plate materials

A two-parameter fracture criterion was derived which relates the linear-elastic stress-intensity factor at failure, the elastic nominal failure stress, and two material parameters. The fracture criterion was used previously to analyze fracture data for surface- and through-cracked sheet and plate specimens under tensile loading. The fracture criterion was applied to center-crack tension, compact, and notch-band fracture specimens made of steel, titanium, or aluminum alloy materials tested at room temperature. The fracture data included a wide range of crack lengths, specimen widths, and thicknesses. The materials analyzed had a wide range of tensile properties. Failure stresses calculated using the criterion agreed well (plus or minus 10 percent) with experimental failure stresses. The criterion was also found to correlate fracture data from different specimen types (such as center-crack tension and compact specimens), within plus or minus 10 percent for the same material, thickness, and test temperature.

Newman, J. C., Jr.↗

Fracture analysis of various cracked configurations in sheet and plate materials

A two-parameter fracture criterion has been derived which relates the linear-elastic stress-intensity factor at failure, the elastic nominal failure stress, and two material parameters. The fracture criterion was applied to center-crack tension, compact, and notch-bend fracture specimens made of steel, titanium, or aluminum alloy materials tested at room temperature. The fracture data included a wide range of crack lengths, specimen widths, and thicknesses. The materials analyzed had a wide range of tensile properties. Failure stresses calculated using the criterion agreed well (plus or minus 10 percent) with experimental failure stresses. The criterion was also found to correlate fracture data from different specimen types (such as center-crack tension and compact specimens), within plus or minus 10 percent for the same material, thickness, and test temperature.

Newman, J. C., Jr.↗

An improved boundary force method for analyzing cracked anisotropic materials

The Boundary Force Method (BFM), a form of indirect boundary element method, is used to analyze composite laminates with cracks. The BFM uses the orthotropic elasticity solution for a concentrated horizontal and vertical force and a moment applied at a point in a cracked, infinite sheet as the fundamental solution. The necessary stress functions for this fundamental solution were formulated using the complex variable theory of orthotropic elasticity. The current method is an improvement over a previous method using only forces and no moment. The improved method was verified by comparing it to accepted solutions for a finite-width, center-crack specimen subjected to uniaxial tension. Four graphite/epoxy laminates were used: (0 + or - 45/90)sub s, (0), (+ or - 45)sub s, and (+ or - 30)sub s. The BFM results agreed well with accepted solutions. Convergence studies showed that with the addition of the moment in the fundamental solution, the number of boundary elements required for a converged solution was significantly reduced. Parametric studies were done for two configurations for which no orthotropic solutions are currently available; a single edge crack and an inclined single edge crack.

Tan, Paul W.↗

An improved boundary force method for analysing cracked anisotropic materials

The Boundary Force Method (BFM), a form of indirect boundary element method, is used to analyze composite laminates with cracks. The BFM uses the orthotropic elasticity solution for a concentrated horizontal and vertical force and a moment applied at a point in a cracked, infinite sheet as the fundamental solution. The necessary stress functions for this fundamental solution were formulated using the complex variables theory of orthotropic elasticity. The current method is an improvement over a previous method using only forces and no moment. The improved method was verified by comparing it to accepted solutions for a finite-width, center-crack specimen subjected to uniaxial tension. Four graphite/epoxy laminates were used: (0 + or - 45/90)sub s, (0), (+ or - 45)sub s, and (+ or - 30)sub s. The BFM results agreed well with accepted solutions. Convergence studies showed that with the addition of the moment in the fundamental solution, the number of boundary elements required for a converged solution was significantly reduced. Parametric studies were done for two configurations for which no orthotropic solutions are currently available; a single edge crack and an inclined single edge crack.

Tan, P. W.↗

Analysis of an Externally Radially Cracked Ring Segment Subject to Three-Point Radial Loading

The boundary collocation method was used to generate Mode 1 stress intensity and crack mouth opening displacement coefficients for externally radially cracked ring segments subjected to three point radial loading. Numerical results were obtained for ring segment outer-to-inner radius ratios (R sub o/R sub i) ranging from 1.10 to 2.50 and crack length to segment width ratios (a/W) ranging from 0.1 to 0.8. Stress intensity and crack mouth displacement coefficients were found to depend on the ratios R sub o/R sub i and a/W as well as the included angle between the directions of the reaction forces.

Gross, B.↗

Analysis of an internally radially cracked ring segment subject to three-point radial loading

The boundary collocation method was used to generate Mode 1 stress intensity and crack mouth opening displacement coefficients for externally radially cracked ring segments subjected to three point radial loading. Numerical results were obtained for ring segment outer-to-inner radius ratios (R sub o/R sub i) ranging from 1.10 to 2.50 and crack length to segment width ratios (a/W) ranging from 0.1 to 0.8. Stress intensity and crack mouth displacement coefficients were found to depend on the ratios R sub o/R sub i and a/W as well as the included angle between the directions of the reaction forces. Previously announced in STAR as N83-35413

Gross, B.↗

Analysis of an externally radially crack ring segment subject to three-point radial loading

The boundary collocation method was used to generate Mode I stress intensity and crack mouth opening displacement coefficients for externally radially (through-the-thickness) cracked ring segments subjected to three-point radial loading. Numerical results were obtained for ring segment outer-to-inner radius ratios (Ro/Ri) ranging from 1.10 to 2.50 and crack length to segment width ratios (a/W) ranging from 0.1 to 0.8. Stress intensity and crack mouth displacement coefficients were found to depend on the ratios Ro/Ri and a/W as well as the included angle between the directions of the reaction forces.

Gross, B.↗

Influence of layer thickness on the strength of angle-ply laminates

Experimental results are presented showing that the strength and toughness of finite width angle-ply laminates can be increased significantly by using an alternating layer stacking sequence as opposed to a clustered configuration. The ultimate tensile stress of an alternating plus/minus theta laminate of the form (+ or - theta) sub 2 sub s can be much as 1.5 times that of a clustered configuration of the form theta sub 2/-theta sub 2 sub s. Further, the toughness of the alternating layer configuration can be as much as 2.7 times that of the clustered configuration. These differences are explained analytically through consideration of the influence of layer thickness on the magnitude of the interlaminar shear stress and by examination of failed specimens. It is shown that the two laminate configurations exhibit distinctly different failure modes for some fiber angles. Both laminate configurations exhibit catastrophic failure with the damage limited essentially to a small region defined by the length of a single crack across the width of the specimen, parallel to the fiber direction. Results are presented for T300/5208 graphite-epoxy for fiber orientations of 10, 30, and 45 deg.

Herakovich, C. T.↗

Nondestructive testing of Scout rocket motors

The nondestructive tests applied to Scout rocket motors were reviewed and appraised. Analytical techniques were developed to evaluate the capabilities of the radiographic and ultrasonic procedures used. Major problem areas found were the inadequacy of high voltage radiography for detecting unbonds and propellant cracks having narrow widths, the inability to relate the ultrasonic signals received from flat-bottomed holes in standards to those received from real defects and in the general area of the specification of acceptance criteria and how these were to be met. To counter the deficiencies noted, analyses were conducted to the potential utility of radiometric, acoustic, holographic and thermographic techniques for motor and nozzle bond inspection, a new approach to qualifying magnetic particle inspection and the application of acoustic emission analysis to the evaluation of proof and leak test data.

Oaks, A. E.↗

Fracture toughness of brittle materials determined with chevron notch specimens

Short bar, short rod, and four-point-bend chevron-notch specimens were used to determine the plane strain fracture toughness of hot-pressed silicon nitride and sintered aluminum oxide brittle ceramics. The unique advantages of this specimen type are: (1) the production of a sharp natural crack during the early stage of test loading, so that no precracking is required, and (2) the load passes through a maximum at a constant, material-independent crack length-to-width ratio for a specific geometry, so that no post-test crack measurement is required. The plane strain fracture toughness is proportional to the maximum test load and functions of the specimen geometry and elastic compliance. Although results obtained for silicon nitride are in good mutual agreement and relatively free of geometry and size effects, aluminum oxide results were affected in both these respects by the rising crack growth resistance curve of the material.

Shannon, J. L., Jr.↗

The Dugdale model for the compact specimen

Plastic zone size and crack tip opening displacement (CTOD) equations were developed. Boundary collocation analyses were used to analyze the compact specimen subjected to various loading conditions (pin loads, concentrated forces, and uniform pressure acting on the crack surface). Stress intensity factor and crack surface displacement equations for some of these loadings were developed and used to obtain the Dugdale model. The results from the equations for plastic zone size and CTOD agreed well with numerical values calculated by Terada for crack length to width ratios greater than 0.4.

Mall, S.↗

Analysis of a hybrid, uni-directional laminate with damage

The fracture behavior of hybrid (buffer strip) laminated composites is predicted by a novel method in terms of material properties, geometry, and internal damage. Attention is given to the cases of broken fibers in a unidirectional half-plane, adjoined half-planes having different fiber and matrix properties, and the solution of two half-planes bounding a third, distinct region of finite width. The analysis is based on a materials modeling approach using the classical shear-lag assumption to represent the stress transfer between fibers. Explicit fiber and matrix properties of the three regions are retained, and changes in the laminate behavior as a function of the material properties, buffer strip width and initial crack length are discussed.

Goree, J. G.↗

The Dugdale model for compact specimen

Plastic zone size and crack tip opening displacement (CTOD) equations were developed. Boundary collocation analyses were used to analyze the compact specimen subjected to various loading conditions (pin loads, concentrated forces, and uniform pressure acting on the crack surface). Stress intensity factor and crack surface displacement equations for some of these loadings were developed and used to obtain the Dugdale model. The results from the equations for plastic zone size and CTOD agreed well with numerical values calculated by Terada for crack length to width ratios greater than 0.4.

Mall, S.↗

The effect of laser pulse tailored welding of Inconel 718

Pulse tailored laser welding has been applied to wrought, wrought grain grown, and cast Inconel 718 using a CO2 laser. Prior to welding, the material was characterized metallographically and the solid state transformation regions were identified using Differential Scanning Calorimetry and high temperature x-ray diffraction. Bead on plate welds (restrained and unrestrained) were then produced using a matrix of pulse duty cycles and pulsed average power. Subsequent characterization included heat affected zone width, penetration and underbead width, the presence of cracks, microfissures and porosity, fusion zone curvature, and precipitation and liquated region width. Pedigree welding on three selected processing conditions was shown by microstructural and dye penetrant analysis to produce no microfissures, a result which strongly indicates the viability of pulse tailored welding for microfissure free IN 718.

Mccay, T. Dwayne↗