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All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Upgrades to the Single Stage Axial Compressor and Fan Facility For Low Pressure Ratio and Boundary Layer Ingesting Fan Research

Next generation aircraft engine efficiency goals will be met through high bypass ratio engines. To achieve these goals, a combination of small core and low pressure ratio fan technologies will be necessary. Additionally, advanced propulsion air-frame integration concepts, such as boundary layer propulsion, and distributed electrically driven fans with short inlets or wing integration strategies, are beginning to be investigated for their potential fuel burn savings. In order to realize the potential fuel savings from these technologies, it is necessary to have testing capabilities for the components. The NASA Glenn Research Center (GRC) Single StageAxial Fan and Compressor Facility (also called the GRC W-8Facility) has recently undergone several significant upgrades in order to effectively test low pressure ratio fans and various inlet distortions. This paper will outline various challenges to testing low pressure ratio fans and the methods implemented to ensure that the W-8 facility is capable of performing these tests and acquiring high quality data. The upgrades include significant pip-ing upgrades to reduce pressure loss and turbulence, capability for inlet total pressure and swirl distortion, increased test section length including a longer shaft, a two component balance, an up-graded rotating data system, and a new temperature characterization to reduce uncertainties in thermocouple measurements

W-8 Facility↗
NASA NTRS1983

Analytical and Experimental Study of Flow Through an Axial Turbine Stage with a Nonuniform Inlet Radial Temperature Profile

Results are presented for a typical nonuniform inlet radial temperature profile through an advanced single-stage axial turbine and compared with the results obtained for a uniform profile. Gas temperature rises of 40 K to 95 K are predicted at the hub and tip corners at the trailing edges of the pressure surfaces in both the stator and rotor due to convection of hot fluid from the mean by the secondary flow. The inlet temperature profile is shown to be mixed out at the rotor exit survey plane (2.3 axial chords downstream of the rotor trailing edge) in both the analysis and the experiment. The experimental rotor exit angle profile for the nonuniform inlet temperature profile indicates underturning at the tip caused by increased clearance. Severe underturning also occurs at the mean, both with and without the nonuniform inlet temperature profile. The inviscid rotational flow code used in the analysis fails to predict the underturning at the mean, which may be caused by viscous effects.

Schwab, J. R.↗
NASA NTRS1983

Analytical and experimental study of flow through an axial turbine stage with a nonuniform inlet radial temperature profile

Results are presented for a typical nonuniform inlet radial temperature profile through an advanced single-stage axial turbine and compared with the results obtained for a uniform profile. Gas temperature rises of 40 K to 95 K are predicted at the hub and tip corners at the trailing edges of the pressure surfaces in both the stator and rotor due to convection of hot fluid from the mean by the secondary flow. The inlet temperature profile is shown to be mixed out at the rotor exit survey plane (2.3 axial chords downstream of the rotor trailing edge) in both the analysis and the experiment. The experimental rotor exit angle profile for the nonuniform inlet temperature profile indicates underturning at the tip caused by increased clearance. Severe underturning also occurs at the mean, both with and without the nonuniform inlet temperature profile. The inviscid rotational flow code used in the analysis fails to predict the underturning at the mean, which may be caused by viscous effects. Previously announced in STAR as N83-27958

Schwab, J. R.↗
NASA NTRS1972

Performance of a single-stage axial-flow transonic compressor stage with a blade tip solidity of 1.7

The overall and blade-element performance of a transonic compressor stage is presented over the stable operating range at rotative speeds from 50 to 100 percent of design speed. Stage peak efficiency of 0.784 was obtained at a weight flow of 28.6 kilograms per second and a pressure ratio of 1.706. Stall margin at design speed was 11.4 percent. The peak efficiency being significantly less than design efficiency was attributed to: (1) the stator loss and the radial gradient of losses being much higher than design, (2) the losses and blockages associated with the rotor part-span dampers not being incorporated into the design, and (3) mismatch of the rotor and stator badle elements.

Moore, R. D.↗
NASA NTRS1988

Design point variation of 3-D loss and deviation for axial compressor middle stages

The available data on middle-stage research compressors operating near design point are used to derive simple empirical models for the spanwise variation of three-dimensional viscous loss coefficients for middle-stage axial compressor blading. The models make it possible to quickly estimate the total loss and deviation across the blade span when the three-dimensional distribution is superimposed on the two-dimensional variation calculated for each blade element. It is noted that extrapolated estimates should be used with caution since the correlations have been derived from a limited data base.

Roberts, William B.↗
NASA NTRS1942

Test of Single-Stage Axial-Flow Fan

A single-stage axial fan was built and tested in the shop of the propeller-research tunnel of the NACA. The fan comprised a simple 24-blade rotor having a diameter of 21 inches and a solidity of 0.86 and a set of 37 contravanes having a solidity of 1.33. The rotor was driven by a 25-horsepower motor capable of rotating at a speed of 3600 r.p.m. The fan was tested for volume, pressure, and efficiency over a range of delivery pressures and volumes for a wide range of contravane and blade-angle settings. The test results are presented in chart form in terms of nondimensional units in order that similar fans may be accurately designed with a minimum effort. The maximum efficiency (88 percent) was obtained by the fan at a blade angle of 30 degrees and a contravane angle of 70 degrees. An efficiency of 80 percent was obtained by the fan with the contravanes removed.

Bell, E Barton↗
NASA NTRS1974

Performance of a highly loaded two stage axial-flow fan

A two-stage axial-flow fan with a tip speed of 1450 ft/sec (442 m/sec) and an overall pressure ratio of 2.8 was designed, built, and tested. At design speed and pressure ratio, the measured flow matched the design value of 184.2 lbm/sec (83.55kg/sec). The adiabatic efficiency at the design operating point was 85.7 percent. The stall margin at design speed was 10 percent. A first-bending-mode flutter of the second-stage rotor blades was encountered near stall at speeds between 77 and 93 percent of design, and also at high pressure ratios at speeds above 105 percent of design. A 5 deg closed reset of the first-stage stator eliminated second-stage flutter for all but a narrow speed range near 90 percent of design.

Ruggeri, R. S.↗
NASA NTRS1982

Tests of a 2-Stage, Axial-Flow, 2-Phase Turbine

A two phase flow turbine with two stages of axial flow impulse rotors was tested with three different working fluid mixtures at a shaft power of 30 kW. The turbine efficiency was 0.55 with nitrogen and water of 0.02 quality and 94 m/s velocity, 0.57 with Refrigerant 22 of 0.27 quality and 123 m/s velocity, and 0.30 with steam and water of 0.27 quality and 457 m/s velocity. The efficiencies with nitrogen and water and Refrigerant 22 were 86 percent of theoretical. At that fraction of theoretical, the efficiencies of optimized two phase turbines would be in the low 60 percent range with organic working fluids and in the mid 50 percent range with steam and water. The recommended turbine design is a two stage axial flow impulse turbine followed by a rotary separator for discharge of separate liquid and gas streams and recovery of liquid pressure.

Elliott, D. G.↗