Light Water Reactor Sustainability Program Potential to Extend the Range of Established Online Monitoring Technologies, Such as Guided Waves in Nuclear Power Plant Systems
The Light Water Reactor Sustainability Program began to evaluate technologies that could be used to perform online monitoring of piping and other secondary system structural components in commercial NPPs. These online monitoring systems have the potential to identify when a more detailed inspection is needed using real-time measurements, rather than at a pre-determined inspection interval. This transition to condition-based, risk informed automated maintenance will contribute to a significant reduction of operations and maintenance costs that account for most nuclear power generation costs. This report describes the current state of research related to ultrasonic guided wave testing and its application to defect detection in commercial nuclear power plants. The report analyses the applicability of the guided wave technology to secondary piping systems and also study the potential for expanding the range of guided wave technology to include bent piping and other piping components. The ultrasonic guided waves can inspect long stretches of straight piping, however more complex geometries such as elbows, welds, and tees are causing spurious reflections and coherent noise which significantly decrease the sensitivity of the technique. The report analyses two approaches to suppression of coherent noise in guided wave systems: advanced signal processing and pattern recognition based on independent component analysis and blind source separation and hardware-based technique of piezoelectric paint which can be used to facilitate the propagation of mechanical stress waves through piping. It is demonstrated on simulated guided wave data that the independent component analysis is capable of separating different coherent noise components and segregating them from useful signal. The piezoelectric paint approach seem to be a viable alternative to the signal processing methods, however it requires significantly more complicated logistics and initial financial outlay. The future efforts will be concentrated on applying the independent component analysis to real-world guided wave data recorded by the guided wave monitoring system installed on the shell of the low-pressure feedwater heater 13A at Exelon Corporation’s Braidwood Nuclear Generating Station. Also, the joint EPRI-INL research efforts will focus on experimental evaluation of piezoelectric paint as a technique to extend the range of guided wave technology.