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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 523 records · Page 29
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Joining of C{sub f}/SiBCN Composite with a Ni-Cr-Pd(Si,B) Filler Alloy

Joining of C{sub f}/SiBCN composite was conducted by a newly designed Ni-Cr-Pd(Si,B) system filler alloy. The dynamic wettability on the C{sub f}/SiBCN composite was measured by the sessile drop method. The joint microstructure and the fracture surface were analyzed by scanning electron microscope and x-ray diffraction spectrometer. The results showed that the Ni-Cr-Pd(Si,B) filler alloy exhibited a low contact angle of 11.6° on the composite after holding at 1170 °C for 30 min. Element Cr played an active role in the interfacial reaction, and a Cr{sub 7}C{sub 3} reaction layer with a thickness of 8 µm was formed at the surface of the C{sub f}/SiBCN composite. Under the brazing condition of 1170 °C for 10 min, the joint strength at the room temperature reached 66.8 MPa. When the test temperature increased to 600 and 800 °C, the joint strength was even elevated to 90.3 and 81.2 MPa, respectively. The joint strength at high temperature was higher than that at room temperature, and this should be attributed to the improvement of the joint plasticity and the release of the residual thermal stresses within the brazed joint.

36 MATERIALS SCIENCE↗
NASA NTRS1970

Prevention of cracking of soldered joints in electronic assemblies

Printed circuit board design allows for thermal stressing of the soldered joints during many thermal cycles. Components' leads should be cleaned, tinned, and freed of particles that prevent solder adherence, have a thin conformal coating, and have an air space between the coating and the body of the component.

Beasley, B.↗
NASA NTRS1989

Crustal deformation: Earth vs Venus

It is timely to consider the possible tectonic regimes on Venus both in terms of what is known about Venus and in terms of deformation mechanisms operative on the earth. Plate tectonic phenomena dominate tectonics on the earth. Horizontal displacements are associated with the creation of new crust at ridges and destruction of crust at trenches. The presence of plate tectonics on Venus is debated, but there is certainly no evidence for the trenches associated with subduction on the earth. An essential question is what kind of tectonics can be expected if there is no plate tectonics on Venus. Mars and the Moon are reference examples. Volcanic constructs appear to play a dominant role on Mars but their role on Venus is not clear. On single plate planets and satellites, tectonic structures are often associated with thermal stresses. Cooling of a planet leads to thermal contraction and surface compressive features. Delamination has been propsed for Venus by several authors. Delamination is associated with the subduction of the mantle lithosphere and possibly the lower crust but not the upper crust. The surface manifestations of delamination are unclear. There is some evidence that delamination is occurring beneath the Transverse Ranges in California. Delamination will certainly lead to lithospheric thinning and is likely to lead to uplift and crustal thinning.

Turcotte, D. L.↗
NASA NTRS2016

Hall Thruster Thermal Modeling and Test Data Correlation

HERMeS - Hall Effect Rocket with Magnetic Shielding. Developed through a joint effort by NASA/GRC and the Jet Propulsion Laboratory (JPL). Design goals: High power (12.5 kW) high Isp (3000 sec), high efficiency (> 60%), high throughput (10,000 kg), reduced plasma erosion and increased life (5 yrs) to support Asteroid Redirect Robotic Mission (ARRM). Further details see "Performance, Facility Pressure Effects and Stability Characterization Tests of NASAs HERMeS Thruster" by H. Kamhawi and team. Hall Thrusters (HT) inherently operate at elevated temperatures approx. 600 C (or more). Due to electric magnetic (E x B) fields used to ionize and accelerate propellant gas particles (i.e., plasma). Cooling is largely limited to radiation in vacuum environment.Thus the hardware components must withstand large start-up delta-T's. HT's are constructed of multiple materials; assorted metals, non-metals and ceramics for their required electrical and magnetic properties. To mitigate thermal stresses HT design must accommodate the differential thermal growth from a wide range of material Coef. of Thermal Expansion (CTEs). Prohibiting the use of some bolted/torqued interfaces.Commonly use spring loaded interfaces, particularly at the metal-to-ceramic interfaces to allow for slippage.However most component interfaces must also effectively conduct heat to the external surfaces for dissipation by radiation.Thus contact pressure and area are important.

Model↗
DOE OSTI2016

Heat shock modulates the subcellular localization, stability, and activity of HIPK2

The homeodomain-interacting protein kinase-2 (HIPK2) is a highly conserved serine/threonine kinase and is involved in transcriptional regulation. HIPK2 is a highly unstable protein, and is kept at a low level under normal physiological conditions. However, exposure of cells to physiological stress – such as hypoxia, oxidative stress, or UV damage – is known to stabilize HIPK2, leading to the HIPK2-dependent activation of p53 and the cell death pathway. Therefore HIPK2 is also known as a stress kinase and as a stress-activated pro-apoptotic factor. We demonstrate here that exposure of cells to heat shock results in the stabilization of HIPK2 and the stabilization is mediated via K63-linked ubiquitination. Intriguingly, a sub-lethal heat shock (42 °C, 1 h) results in the cytoplasmic localization of HIPK2, while a lethal heat shock (45 °C, 1 h) results in its nuclear localization. Cells exposed to the lethal heat shock showed significantly higher levels of the p53 activity than those exposed to the sub-lethal thermal stress, suggesting that both the level and the nuclear localization are essential for the pro-apoptotic activity of HIPK2 and that the lethal heat shock could retain the HIPK2 in the nucleus to promote the cell death. Taken together our study underscores the importance of HIPK2 in stress mediated cell death, and that the HIPK2 is a generic stress kinase that gets activated by diverse set of physiological stressors.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2018

On the outdoor thermal perception and comfort of a Mediterranean subject across other Koppen-Geiger's climate zones

Highlights: • Thermal perception for a Mediterranean normotype in the world. • Use of the Mediterranean Outdoor Comfort Index (MOCI). • Annual hourly distribution of the MOCI in the most visited cities of each continent. • Frequencies and percentiles of the average weekly thermal perception's values. • Mapping of the MOCI seasonal average values in the world. The climatic conditions characterizing the troposphere affect the outdoor activities of the population which, in turn, characterize the anthroposphere. Over the past years recent studies examined a possible analytical definition of the outdoor thermal comfort for different types of population acclimatized to their specific residency area. Thanks to the use of the MOCI (Mediterranean Outdoor Comfort Index: an index used to predict the thermal perception of the Mediterranean population in an outdoor environment), the present study aimed at analyzing the psychophysiological response of a Mediterranean subject with respect to climatic conditions different from the original ones after having experienced a quick change. Indeed, thermal stress and discomfort might affect deeply the ability of the subject to carry out outdoor activities. This condition determines the necessity of possessing useful information to plan the best period to perform a journey in distant places and/or perform useful actions that will make the outdoor activity as much comforting as possible (choosing the proper clothes with the right thermal insulation). For this reason, the worldwide environmental conditions during an average year were examined. To be more specific, this study focused its attention on the editing of seasonal spatial maps with the MOCI level curves and on the temporal analysis of the MOCI values characterizing those 6 different cities (one for each continent) reporting the higher number of foreign arrivals.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2014

Phase lag deduced information in photo-thermal actuation for nano-mechanical systems characterization

In photo-thermal actuation, heat is added locally to a micro-cantilever by means of a laser. A fraction of the irradiation is absorbed, yielding thermal stresses and deformations in the structure. Harmonic modulation of the laser power causes the cantilever to oscillate. Moreover, a phase lag is introduced which is very sensitive to the spot location and the cantilever properties. This phase lag is theoretically predicted and experimentally verified. Combined with thermo-mechanical properties of the cantilever and its geometry, the location of the laser spot, the thermal diffusivity, and the layer thicknesses of the cantilever can be extracted.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
NASA NTRS1991

Thermal behavior of a titanium honeycomb-core sandwich panel

Finite element thermal stress analysis was performed on a rectangular titanium honecomb-core sandwich panel which is subjected to thermal load with a temperature gradient across its depth. The distributions of normal stresses in the face sheets and the face-sheet/sandwich-core interfacial shear stresses are presented. The thermal buckling of the heated face sheet was analyzed by assuming the face sheet to be resting on an elastic foundation representing the sandwich core. Thermal buckling curves and thermal buckling load surface are presented for setting the limit for temperature gradient across the panel depth.

Ko, William L.↗
DOE OSTI2018

Response of Al-Based Micro- and Nanocomposites to Rapid Fluctuations in Thermal Environments

The focus of this work is to highlight the relative response of Al-based micro- and nanocomposites in the form of enhancement in flexural strength via induced thermal stresses at high and cryogenic temperatures in ex situ and in situ atmospheres. In this investigation, we have tried to explore the reliability, matrix-reinforcement interaction and microstructural integrity of these materials in their service period by designing appropriate heat treatment regimes. Al-Al{sub 2}O{sub 3} micro- and nanocomposites had been fabricated by powder processing method. The micro- and nanocomposites were subjected to down-thermal shock (from positive to negative temperature) and up-thermal shock (from negative to positive temperature) with varying thermal gradients. For isothermal conditioning, the composites were exposed to + 80 and − 80 °C for 1 h separately. High-temperature three-point flexural tests were performed at 100 and 250 °C on the composites. All the composites subjected to thermal shock and isothermal conditioning was tested in three-point flexural mode post-treatments. Al-1 vol.% Al{sub 2}O{sub 3} nanocomposite’s flexural strength improved to 118 MPa post-thermal shock treatment of gradient of 160 °C. The Al-5 and 10 vol.% Al{sub 2}O{sub 3} microcomposites possessed flexural strength of 200 and 99.8 MPa after thermal shock treatment of gradient of 160 and 80 °C, respectively. The observed improvement in flexural strength of micro- and nanocomposites post-thermal excursions were compared and have been discussed with the support of fractography. The microcomposites showed a higher positive scale of response to the thermal excursions as compared to that of the nanocomposites.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Design and Study of Inductively Coupled Plasma Chamber Components Using the SupRISE Test Device at DIII-D

The DIII-D National Fusion Facility aims to increase the auxiliary heating power for the tokamak by upgrading the Neutral Beam Injection (NBI) system. In collaboration with North Carolina State University, the conventional ‘arc and filament’ NBI ion sources will be converted to inductively coupled plasma (ICP) sources which utilize radio frequency (RF) coupling to maximize reliability for high power operation. In support of this initiative, a full scale test device (SupRISE, Superior Radiofrequency Ion Source Experiment) is currently under construction at the DIII-D Facility. In preparation for the construction of a full scale prototype that can be installed on the DIII-D NBI system, experiments on SupRISE will be conducted to determine the optimal RF frequency for high power coupling, Faraday shield slit configuration, and ICP chamber length. SupRISE is comprised of an approximately 30 x 70 cm quartz dielectric vessel with an internal Faraday shield enclosed in a secondary vacuum chamber to ensure structural stability of the dielectric. Actively cooled front and back plates are designed to reduce the thermal stresses on the plasma facing components and mate with the existing accelerator used by the NBI system at DIII-D. 50 kW of RF power will be coupled to the plasma through the quartz over a variable frequency range of 4-8 MHz to sustain a plasma density of ∼ 10 18 m −3 for a 10 s ON, 210 s OFF duty cycle. Various modelling efforts have been employed to simulate the thermal and stress profiles over the primary components of the SupRISE device as well as the inductance behavior of the RF antenna. These simulation results and the final design for SupRISE will be presented. An additional reduced-scale predecessor ICP source (called RISE) has been used to develop a predictive match model that will be applied to frequency optimization studies on SupRISE. Furthermore, the outcomes of this research and complementary efforts at North Carolina State University are essential for the incorporation of ICP NBI positive ion sources at the DIII-D facility.

DIII-D↗
DOE OSTI2015

Interfacial microstructure and properties of copper clad steel produced using friction stir welding versus gas metal arc welding

A preliminary study compares the feasibility and microstructures of pure copper claddings produced on a pressure vessel A516 Gr. 70 steel plate, using friction stir welding versus gas metal arc welding. A combination of optical and scanning electron microscopy is used to characterize the grain structures in both the copper cladding and heat affected zone in the steel near the fusion line. The friction stir welding technique produces copper cladding with a grain size of around 25 μm, and no evidence of liquid copper penetration into the steel. The gas metal arc welding of copper cladding exhibits grain sizes over 1 mm, and with surface microcracks as well as penetration of liquid copper up to 50 μm into the steel substrate. Transmission electron microscopy reveals that metallurgical bonding is produced in both processes. Increased diffusion of Mn and Si into the copper cladding occurs when using gas metal arc welding, although some nano-pores were detected in the FSW joint interface. - Highlights: • Cladding of steel with pure copper is possible using either FSW or GMAW. • The FSW yielded a finer grain structure in the copper, with no evidence of cracking. • The FSW joint contains some evidence of nano-pores at the interface of the steel/copper. • Copper cladding by GMAW contained surface cracks attributed to high thermal stresses. • The steel adjacent to the fusion line maintained a hardness value below 248 HV.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Experimental measurements and modeling of convective heat transfer in the transitional rarefied regime

We present experimental measurements and numerical simulations of convective heat transfer performance in the transitional rarefied regime for an isolated rectangular beam geometry. Experiments were performed using single crystalline silicon beam elements having width-to-thickness aspect ratios of 8.5 and 17.4. Devices were enclosed in a vacuum chamber and heated resistively using a DC power supply. A range of pressures corresponding to Knudsen numbers between 0.096 and 43.2 in terms of device thickness were swept, adjusting applied power to maintain a constant temperature of 50 K above the ambient temperature. Both parasitic electrical resistance associated with the hardware and radiative exchange with the environment were removed from measured data, allowing purely convective heat flux to be extracted. Numerical simulations were carried out deterministically through solution of the Ellipsoidal Statistical Bhatnagar-Gross-Krook collision model of the Boltzmann equation. Results agree with experimental data, revealing a strong coupling between dissipated heat flux and thermal stresses within the flowfield as well as a nonlinear transition between the free-molecule and continuum regimes.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2023

Structural design challenges and implications for high temperature concentrating solar power receivers

High operating temperatures along with diurnal cycling and high operating stresses bring many material and engineering challenges for concentrated solar power (CSP) receivers. Current design rules in ASME Boiler and Pressure Vessel (B&PV) Code for high temperature structural components were not intended for CSP components. The paper reviews the design rules in several sections of ASME B&PV Code in terms of their applicability in designing high temperature CSP receivers. With some restrictions and modifications, the conditions assumed in the design rules in Section III, Division 5 of ASME B&PV Code are found to closely resemble the loading conditions of CSP receiver, including accounting for the interaction between creep and fatigue damage. Further, the paper applies the proposed design rules to an external tubular receiver design and discusses several lessons learned from the design study. The creep damage accumulation due to high thermal stresses resulting from circumferentially non-uniform flux distribution is found to control the design of CSP receivers. Several mitigation actions to improve the design life of receivers are also discussed.

14 SOLAR ENERGY↗
DOE OSTI2017

Microstructure evolution and mechanical characterization of Nd:YAG laser beam welded titanium tubes

Highlights: • Joining of thin titanium tubes using laser beam welding. • Fusion zone exhibited coarse granular like grains with serrated and irregular boundaries. • Large spherical and irregular shape pores were observed at lower welding speeds. • Misorientation angle distribution indicated substructure boundaries along with single β grain formation from double α grains. • Fusion zone strengthened by substructure boundaries, solid solution strengthening and dislocation density. - Abstract: Grade 2 titanium tubes of outer diameter 60 mm and wall thickness 3.9 mm were effectively joined by Nd:YAG laser. The welding speed was varied in five levels (2.50, 2.75, 3.00, 3.25 and 3.50 m/min). The microstructure evolution was studied using optical microscopy and advanced characterization techniques. The bead geometry changed from parallel shape to wedge shape with increased welding speed due to changes in surface tension. The macrographs showed three zones namely fusion zone, heat affected zone (HAZ) and base metal. Coarse granular structure with irregular and serrated contours was observed in the fusion zone. Acicular α grains were observed at the extreme outer edge of the fusion zone due to rapid cooling. Spherical and irregular shaped pores were observed near the centerline of the fusion zone at lower welding speeds due to large amount of entrapped gases and downward sweeping solidification front. The grain size decreased with increased welding speed due to higher cooling rate. The misorientation angle distribution map showed three distinct regions. The increase in welding speed caused an increase in low angle boundaries and a reduction in very high angle boundaries. High density of dislocations was observed in the fusion zone due to thermal stresses caused by solidification. The microhardness of the fusion zone was recorded to be higher than base metal due to substructure boundaries, solute elements and dislocations. The increase in welding speed shifted the fracture location from fusion zone to base metal and fracture mode from brittle to ductile.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Crack Detection in High-Velocity Oxygen-Fuel-Sprayed Al{sub 59.2}Cu{sub 25.5}Fe{sub 12.3}B{sub 3} Quasicrystalline Coatings Using Piezoelectric Active Sensors

Quasicrystals have received some attention in recent years regarding their potential usefulness as low friction and wear resistant materials. When quasicrystalline (QC) coatings are exposed to different levels of external loading or are subjected to thermal stresses, crack nucleation, and propagation become life-limiting factors. In this investigation, Al{sub 59.2}Cu{sub 25.5}Fe{sub 12.3}B{sub 3} QC coatings were deposited onto AISI-A36 steel substrates using the high-velocity oxygen-fuel (HVOF) technique. The coatings were deposited at different oxygen-to-fuel ratios. To characterize the integrity of the coatings, the active piezoceramic excitation technique was applied to detect the propagation of cracks during three-point bending tests. The piezoelectric transducer signal was processed using wavelet transformation analysis. The results revealed that the coated samples displayed different densities of cracks depending on the oxygen-to-fuel. The crack density was found higher for coatings formed using a slightly oxidizing flame. The opening of the pre-existing cracks in the coating was the main reason of signal attenuation during piezoelectric excitation. The HVOF-sprayed AlCuFeB quasicrystalline coating, with thickness between 150 and 180 μm, withstands a flexural stress as high as 340 MPa. To the best of our knowledge, this study is the first that provides a quantitative assessment of the viability of QC coatings in mechanical applications in spite of their intrinsic brittleness.

36 MATERIALS SCIENCE↗
DOE OSTI2021

MRP and NEAMS Meeting - Current Modeling to Support Experiments

Heat-pipe cooled micro-reactor is currently being actively investigated in the NS&T department at INL. Given the high operation temperature and large temperature gradients in the system, the induced thermal stresses need to be well analyzed and kept within the safety margin. Two commercial FEM software (ABAQUS and STAR-CCM+) have been proposed to simulate and compare for both the temperature and stress distributions for the single heat pipe experiments, with the middle single heat pipe and 6 heaters surrounded. This presentation file is aimed to provide the latest updates for the researchers who is under NEAMS program and involved with the DOE micro-reactor program

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Tribological Properties and Self-Repairing Functionality of Ti6Al4V-Multilayer Graphene-Ag Composites

Ti6Al4V alloy has broad application prospects in the aircraft industry. However, when it is served as frictional motion components, the poor friction and wear properties may greatly influence the reliability and working life of the entire mechanical system. Therefore, this paper mainly investigates the tribological performance and self-repairing functionality of Ti6Al4V-multilayer graphene (MLG)-Ag composites (TMAC) from 25 to 600 °C. The results show that TMAC obtains better tribological behavior in comparison with Ti6Al4V alloy (TC4), Ti6Al4V-MLG composites (TMC) and Ti6Al4V-Ag composites (TAC). It should be ascribed to the synergistic action of the reinforcement MLG and lubricant Ag, which are crushed and spread out by mechanical and thermal stress in the friction process, leading to the formation of a lubricating film on the wear scar. Along with the spreading of lubricating film, Ag and MLG can precipitate onto the microdefective areas, thus playing an important role in repairing the wear scar of TMAC.

36 MATERIALS SCIENCE↗