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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 523 records · Page 29
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Heat treatment to anneal residual stresses during additive manufacturing

The present disclosure relates to a method of producing a product through additive manufacturing with heat treatment. The method involves using a fusing beam to melt powder particles disposed on a substrate, where the fusing beam is impressed with a two dimensional pattern containing image information from a first layer to be printed. The fused powder particles are then heat treated with a beam impressed with an additional two dimensional pattern. The additional two dimensional pattern has image information from the first layer to achieve heat treatment of the product. The heat treatment is completed prior to laying down additional new layers of material. The heat treatment is an annealing operation. The method may further involve providing a new layer of powdered material on top of the layer of fused powder particles subsequent to the heat treatment, and repeating the melting and heat treating operations in a layer-by-layer fashion using the two dimensional pattern and the additional two dimensional pattern, until the part is completed.

DeMuth, James A.↗
DOE OSTI2024

System and method for performing laser powder bed fusion using controlled, supplemental in situ surface heating to control microstructure and residual stresses in formed part

The present disclosure relates to an additive manufacturing system for forming a part using a powder material. In one embodiment the system makes use of a primary heat generating subsystem to generate a fusing beam for heating and fusing at least one of select portions of a powder layer, or an entire area of a powder layer, deposited on a build plate. The system also incorporates a beam steering subsystem for steering the fusing beam over the powder layer. A supplemental heating subsystem is used to generate a wide area beam to heat a portion of the powder layer either prior to fusing, along with the fusing operation, or subsequent to fusing of the powder with the fusing beam. The wide area beam has an intensity which is insufficient to fuse the powder, and alters a microstructure of the powder layer as the powder layer is at least one of fused or as it cools, to thus relieve stress in the part.

Smith, William↗
DOE OSTI2016

Chloride-Induced Stress Corrosion Cracking Characteristics of the Used Nuclear Fuel Canister Material

The used nuclear fuel (UNF) dry storage systems are located in the coastal and lake/river-side regions, the service time of which is 60 years and more. One type of dry storage systems is composite of a thin-walled austenitic stainless steel (SS) welded canister and a concrete overpack. The air flows through the canister surface and brings away the decay heat. Meanwhile, the air brings the salt species into the canister and make them deposit on the surface. The salt deposit will be deliquescent when absorbing the moisture air, being corrosive to the surface. NRC and other programs claimed that chloride induced stress corrosion cracking (CISCC) would lead to the canister failure, being one of the major technical gaps for extended dry storage systems. CISCC is induced by the combined influence of the aggressive environment (chloride ions in our case) and tensile stresses (residual stresses in our case) on the susceptible materials (the austenitic SS in our case). Chrome (Cr), as one of the chemical compositions of SSs, plays an important role in the corrosion resistance. It can form a chrome-rich inner barrier oxide layer to prevent the SS from corrosion. However, chloride ions can easily break down the barrier and accelerate dissolution of the underlying metal, the phenomena of which is pitting corrosion. Pitting is the precursor to CISCC as which provides the combination of a local aggressive solution chemistry and a stress concentrating feature. Accordingly, CISCC invariably originates from the pits, and cracks that have nucleated on pit walls can grow around the pit and coalesce to form a complete through-crack. Significant tensile residual stresses, caused by the welding process, exist throughout the thickness of the canister wall. Enos and Bryan found that large residual stresses were in the full-scale mockup container simulating a canister, which supports the SCC propagation. It is therefore interesting to achieve a good knowledge about the effect of welding on the durability of SSs, especially in the corrosive environment. In order to understand the fundamental of the cracking behaviors, it's vital to elucidate the microstructure and microchemistry of cracking. This study focused on observing the CISCC characteristics of the UNF canister material exposed to the humid environment with salt deposit. Extensive micro-characteristics have been achieved by the techniques include focused ion beam/ scanning electron microscope (FIB/SEM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), and optical profiler. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
NASA NTRS2007

Silicon carbide and other films and method of deposition

A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

Mehregany, Mehran↗