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At least 505 records · Page 28

Control law parameterization for an aeroelastic wind-tunnel model equipped with an active roll control system and comparison with experiment

Nominal roll control laws were designed, implemented, and tested on an aeroelastically-scaled free-to-roll wind-tunnel model of an advanced fighter configuration. The tests were performed in the NASA Langley Transonic Dynamics Tunnel. A parametric study of the nominal roll control system was conducted. This parametric study determined possible control system gain variations which yielded identical closed-loop stability (roll mode pole location) and identical roll response but different maximum control-surface deflections. Comparison of analytical predictions with wind-tunnel results was generally very good.

Perry, Boyd, III↗

Experiences with a high-blockage model tested in the NASA Ames 12-foot pressure wind tunnel

Representation of the flow around full-scale ships was sought in the subsonic wind tunnels in order to a Hain Reynolds numbers as high as possible. As part of the quest to attain the largest possible Reynolds number, large models with high blockage are used which result in significant wall interference effects. Some experiences with such a high blockage model tested in the NASA Ames 12-foot pressure wind tunnel are summarized. The main results of the experiment relating to wind tunnel wall interference effects are also presented.

Coder, D. W.↗

Flow Characterization of the NASA Langley Unitary Plan Wind Tunnel, Test Section 2: Computational Results

This is an abstract for an invited paper at the AIAA Aviation Conference, June 2021. The work described here is part of an effort of coordinated experiments in the Unitary Plan Wind Tunnel (UPWT) facility at the NASA Langley Research Center (LaRC) and matching CFD simulations. The primary goal of the work is to assess the productivity and true predictive accuracy of CFD, absent any guidance from experiment, in the high supersonic speed range as compared to experiments performed at the NASA LaRC’s UPWT facility. This report concerns CFD simulation of the primary flow-path in the empty wind tunnel, including the settling chamber, nozzle, test section, and some of the tunnel downstream of the test section. The Mach number in the test section ranges from M~2.4 to M~4.6, and the required area ratio variation is achieved by translation of a nozzle block which constricts the area of a loosely S-shaped throat. Flow past protuberances in the settling chamber and into this S-bend throat are predicted by CFD to generate streamwise vorticity that may, or may not, persist through the throat and into the test section as coherent vortices. Some flow conditions are notably unsteady at frequencies well below those of turbulence, due to unsteady separated flow ahead of the nozzle block. The bulk flow moves at velocities ranging from 'walking speed' in the settling chamber to M~4.6 in the test section. Heat transfer to the settling chamber walls and buoyancy are significant at high Mach number. Subtle variations in surface curvature in the nozzle generate Mach waves that propagate into the test section. CFD of the empty tunnel serves two purposes. Firstly, the full-tunnel simulations are used to provide upstream boundary conditions for CFD of vehicle aerodynamics which are generally performed in a domain confined to the wind tunnel test section; these companion studies are addressed in other papers. Secondly, it is a challenging test for CFD to resolve all of the empty tunnel flow phenomena relevant to flow in the test section. It requires a more complete definition of geometry than was originally anticipated. In addition, it requires good spatial and temporal accuracy, and turbulence modeling that performs well on specific phenomena such as corner flows. The boundary conditions and solution algorithms must perform well from incompressible to almost hypersonic speeds. The final state of the pre-test CFD was a product of an iterative self-improvement process. The initial simulations of the empty tunnel were deficient in many respects, but hints to those deficiencies were recognized in the solutions, and remedies were implemented. Possible further improvements will be studied in the post-test phase when comparisons with experimental data are possible. The CFD was performed by five separate collaborative teams using four different flow solvers: FUN3D, Overflow, Star-CCM+ and USM3D. The level of effort of these teams varied significantly, but each made important contributions to the goals of the work. A concerted effort to use uncertainty quantification methods (UQ) in CFD is also a goal of this work. To this end, variations in CFD results due to grid refinement, turbulence modeling, and boundary conditions have been characterized. Code-to-code variation is another means of assessing CFD uncertainty. All CFD solvers predict similarity among the primary flow features; these include the variation of Mach number due to changes in Reynolds number, and the bulk flow angularity due to tunnel-wall curvature. All CFD solvers also predict similar trends in secondary flows, such as the downwash in the side-wall boundary layers. Three of the high-spatial resolution simulations give similar predictions of a complex secondary flow phenomena, streamwise vortices generated in the S-bend throat that persist into the side-wall boundary layers of the test section. Two of the highest-resolution simulations, run with the same turbulence model in different CFD solvers, gave encouragingly similar predictions of a complex tertiary flow phenomenon, small transient "sprites" of upwash flows, resulting from vortices that presumably originate in the separated flow near the leading edge of the nozzle block. While the CFD was done in a "blind pre-test" mode, requests from the experimental team for CFD results pertaining to unsteadiness and total temperature variations in the test section resulted in CFD runs that included a cooled wall in settling chamber. This then led to a change in the standard practice for running the Overflow results, which would not have occurred without this "release" of this experimental information. CFD was also used to guide some measurements. The paper will focus on establishing the consensus among CFD results and understanding differences among those results. Initial findings from the efforts to characterize CFD uncertainty have been done and will be included in the paper.

Robert Edward Childs↗

Experience with strain-gage balances for cryogenic wind tunnels

The U.S. National Transonic Facility (NTF) is a cryogenic wind tunnel build to meet the United States' needs for high Reynolds number testing. The facility was declared operational in August 1984, and since that time numerous models were tested in the NTF using unheated strain-gage balances to measure aerodynamic forces. The difficulty in accurately measuring forces and moments of models in conventional wind tunnels becomes more challenging at cryogenic conditions. The Force and Strain Instrumentation Section of the Instrument Research Division at NASA Langley Research Center designed and fabricated the balances to measure forces at cryogenic temperatures without thermally controlling the balance temperature. Presented are balance results from a recent cryogenic test program in the NTF. The data indicated the accuracy with which aerodynamic forces are determined using current instrumentation and test methods as well as identified areas for future research.

Williams, M. Susan↗

Experience with scale effects in non-airplane wind tunnel testing

The aerodynamics results of two tests performed in the 80- by 120-Foot Wind Tunnel at NASA Ames Research Center are discussed with particular emphasis on the effects of model scale. The tests are unusual for this facility in that they were performed on non-airplane configurations: a full-scale tractor/trailer and large ramair inflated wings. For the truck drag measurements, comparisons with 1/8th-scale drag data taken at the Low Speed Wind Tunnel at Texas A&M indicate that small scale measurements can provide adequate accuracy if care is taken to test at high enough Reynolds numbers and if large regions of separated flow and reattachment are avoided. Some of the important aerodynamic and structural aspects of parafoil testing are also discussed. These include the effects of Reynolds number and aeroelastic effects such as fabric and support line stretch.

Ross, J. C.↗

Statistical Wind-Tunnel Experimentation Advancements for eVTOL Aircraft Aero-Propulsive Model Development

Compared to many conventional aircraft, electric vertical takeoff and landing (eVTOL) vehicle designs present greater aero-propulsive complexity and many interacting factors requiring development of novel testing and model development strategies. This paper describes several advances in statistically-rigorous experiment design methods for wind-tunnel testing of eVTOL aircraft enabling accurate aero-propulsive model development. The techniques are applied to a subscale tilt-rotor eVTOL aircraft configuration built at NASA Langley Research Center that has 24 independent control effectors. The general testing approach, leveraging design of experiments and response surface methodology, is outlined and followed by a detailed description of the experiment design and modeling approach employed for different phases of the wind-tunnel testing. A new approach for gravitational tare modeling is developed and validated, which reduces the required wind-tunnel test time by nearly 50%. A mostly automated trim envelope determination approach is formulated to rapidly determine the aircraft flight envelope to inform transition testing for aero-propulsive model development. Efficient powered-airframe characterization tests are conducted using a nested I-optimal design approach formulated in previous simulation-based testing. The collective wind-tunnel testing approach facilitates rapid characterization of eVTOL aircraft configurations and produces accurate aero-propulsive models that can be used in flight dynamics simulations.

design of experiments↗

CFD Validation Experiments: Toward a Broader Perspective

The current literature considers a CFD validation experiment synonymously with a particular type of wind tunnel test. By drawing on the experience of the authors, this paper makes a case for broadening the definition to include a more balanced and synergistic exploitation of computational and physical testing techniques. The concept of validation dialog is introduced which, together with technique verification, is considered a key enabler in the pursuit of an improved CFD predictive capability. An outline of a lifecycle for a CFD validation experiment is also proposed to consolidate the thinking. The result, it is reasoned, will encourage improved engagement with a broader range of stakeholders and wider recognition of the value of the outcomes of what might otherwise be considered studies of lesser importance. In turn, this is expected to encourage the adoption of more systematic approaches to complex problems, such that they are more readily broken down into smaller, more focused endeavors, while at the same time making such activities easier to fund.

CFD↗

Wall interference measurements for three-dimensional models in transonic wind tunnels: Experimental difficulties

The purpose is not to provide a detailed discussion of several wall interference experiments, but rather to use these experiments (recently accomplished in the Boeing Transonic Wind Tunnel (BTWT) to illustrate the problems associated with many of the measurements required by current wall interference assessment/correction (WIAC) procedures. The wall correction to lift is emphasized. It is shown that, because conventional tunnels and relatively small models continue to be used, the flow field or flow boundary measurements to be made impose severe requirements on the experiment itself. In some cases, existing instrumentation and test techniques may not be adequate to obtain the data accuracies needed.

Bengelink, R. L.↗

The cryogenic wind tunnel for high Reynolds number testing

Experiments performed at the NASA Langley Research Center in a cryogenic low-speed continuous-flow tunnel and in a cryogenic transonic continuous-flow pressure tunnel have demonstrated the predicted changes in Reynolds number, drive power, and fan speed with temperature, while operating with nitrogen as the test gas. The experiments have also demonstrated that cooling to cryogenic temperatures by spraying liquid nitrogen directly into the tunnel circuit is practical and that tunnel temperature can be controlled within very close limits. Whereas most types of wind tunnel could operate with advantage at cryogenic temperatures, the continuous-flow fan-driven tunnel is particularly well suited to take full advantage of operating at these temperatures. A continuous-flow fan-driven cryogenic tunnel to satisfy current requirements for test Reynolds number can be constructed and operated using existing techniques. Both capital and operating costs appear acceptable.

Kilgore, R. A.↗

Experimental and numerical studies of the incompressible viscous flow over a two-dimensional airfoil

Physical and numerical experiments for the low Reynolds number flow over a two-dimensional NACA 66(3)-018 airfoil have been performed. Pressure distributions and smoke flow photographs have been obtained for a Reynolds number based on airfoil chord and free-stream conditions of approximately 40,000 at angles of attack of 0 and 6 deg, and for a Reynolds number based on airfoil chord and free-stream conditions of approximately 400,000 at angles of attack of 0 and 12 deg in a low turbulence wind tunnel. Finite difference numerical experiments, using an approximate factorization method, have been obtained for a Reynolds number of 40,000 at angles of attack of 0 and 6 deg. Although the comparison of the wind tunnel and computer results is encouraging, further studies of this type are clearly necessary.

Mueller, T. J.↗

Wind Tunnel Studies in Aerodynamic Phenomena at High Speed

A great amount of research and experimental work has been done and fair success obtained in an effort to place airplane and propeller design upon an empirical basis. However, one can not fail to be impressed by the apparent lack of data available toward establishing flow phenomena upon a rational basis, such that they may be interpreted in terms of the laws of physics. With this end in view it was the object of the authors to design a wind tunnel differing from the usual type especially in regard to large power and speed of flow. This report describes the wind tunnel at Mccook Field and gives the results of experiments conducted in testing the efficiency of the wind tunnel.

Caldwell, F W↗

Hybrid laminar flow control experiments in the NASA - Ames, 11-foot tunnel

It was proposed to design and conduct experiments in the NASA-Ames Research Center, 11-foot wind tunnel, that would assess the role of freestream turbulence and surface roughness on swept-wing transition to turbulence. The work was to be a cooperative effort that had direct application to hybrid laminar flow control (HLFC) airfoils. The first part of the proposed work, initiated in FY92 and continued into FY93, concentrated on the design of such an experiment whose results may be compared with results obtained in other wind-tunnel facilities. At the same time, concurrent work in the Arizona State University (ASU) Unsteady Wind Tunnel would be conducted on the effects of surface roughness. The second part of the work, which was to be initiated in FY94, would have consisted of experiments conducted in both the 11-foot tunnel at NASA-Ames and the ASU Unsteady Wind Tunnel. However, this work was not continued. This report summarizes the experimental design considerations and some preliminary experiments that made up the first part of the work.

Saric, William S.↗

Wind-tunnel testing with a rotary-balance apparatus to simulate aircraft spin motions

Experiments have been conducted in the Ames 12-Foot Pressure Wind Tunnel on a simple airplane-like model using a rotary-balance apparatus to simulate a steady spin motion at high angles of attack. Tests were run at Mach numbers of 0.1 and 0.25 over a wide Reynolds number range with the angle of attack varying from 45 to 90 deg. During previous tests of the same research model, some difficulties were experienced with measurement accuracy in the low-to-medium range of Reynolds number because of limitations in the sensitivity of selected force balances. For the present tests, special balances were built to provide accurate measurements of the nose and tail contributions to spin motions and improvements were made to the overall test apparatus. The results of this test, including some interesting hysteresis effects with spin rate, are described. Some of the problems associated with rotary-balance tests at high Reynolds numbers are discussed. A new large-scale rotary apparatus now nearing completion for use in the Ames 12-Foot and 11- by 11-Foot Wind Tunnels is described briefly.

Malcolm, G. N.↗

High Reynolds number tests of a Boeing BAC I airfoil in the Langley 0.3-meter transonic cryogenic tunnel

A wind tunnel investigation of an advanced-technology airfoil was conducted in the Langley 0.3-Meter Transonic Cryogenic Tunnel (TCT). This investigation represents the first in a series of NASA/U.X. industry two dimensional airfoil studies to be completed in the Advanced Technology Airfoil Test program. Test temperature was varied from ambient to about 100 K at pressures ranging from about 1.2 to 6.0 atm. Mach number was varied from about 0.40 to 0.80. These variables provided a Reynolds number (based on airfoil chord) range from about .0000044 to .00005. This investigation was specifically designed to: (1) test a Boeing advanced airfoil from low to flight-equivalent Reynolds numbers; (2) provide the industry participant (Boeing) with experience in cryogenic wind-tunnel model design and testing techniques; and (3) demonstrate the suitability of the 0.3-m TCT as an airfoil test facility. All the objectives of the cooperative test were met. Data are included which demonstrate the effects of fixed transition, Mach number, and Reynolds number on the aerodynamic characteristics of the airfoil. Also included are remarks on the model design, the model structural integrity, and the overall test experience.

Johnson, W. G., Jr.↗

Drag reduction of the Space Shuttle

Wind-tunnel and water-tunnel experiments are conducted to determine which factors contribute to the base-pressure drag experienced by the Space Shuttle Orbiter. Testing is conducted on a 4.05-percent scale model in the TAMU Water Tunnel and Low Speed Wind Tunnel with passive near-wake flow-modification devices attached in some of the tests. The devices are evaluated on the basis of effectiveness in terms of increasing the base pressure. Base pressures increase when a base cavity is introduced; a smooth cavity increases pressure by 13 percent, and when v-grooves are introduced into the cavity the pressure increases by 19 percent. When the v-groove base cavity is combined with a fairing plate, the total base pressure reaches 25 percent. The experimental results suggest that the base drag of the Space Shuttle Orbiter can be effectively reduced by the use of a base-cavity mechanism.

Ahmed, Anwar↗