Ultrasonic analysis of bolt preloads
This paper covers an investigation into the feasibility of analyzing bolt preloads by ultrasonic techniques. Various techniques were evaluated and a pulse echo inteferometric method was selected for experimental testing. In agreement with theoretical predictions, the interferometer response was found to be linearly related to tensile stresses oriented parallel to the bolt axis. Under rather idealized conditions, bolt loads can be determined with errors of less than 1%. The ultimate operational accuracy depends on a number of variables, such as bolt dimensions and geometry, bolt temperature, uniformity of stresses, and bolt materials, but load analyses to within + or - 3% are readily achievable. Best results are obtained with the ultrasonic transducer contact coupled to a small flat area near the center of the bolt head. The transducer can be applied and measurements made without interfering with normal wrenching operations. Prototype instrumentation is described and calibration results are tabulated for numerous bolt sizes and materials.