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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28

Investigation of dynamic fracture behavior of additively manufactured Al-10Si-Mg using high-speed synchrotron X-ray imaging

The dynamic tensile properties of additively manufactured (AM) and cast Al-10Si-Mg alloy were disccused using high-speed synchrotron X-ray imaging coupled with a modified Kolsky bar apparatus. A controlled tensile loading (strain rate ≈ 750 s -1 ) was applied using the Kolsky bar apparatus and the deformation and fracture behavior were recorded using the high-speed X-ray imaging setup. The CT and high-speed imaging results worked together to identify the location of the critical flaw and to capture the dynamics of crack propagation. In all experiments, the critical flaw was located on the surface of each specimen. The AM specimens displayed significantly higher crack propagation speed, yield strength, ultimate tensile strength, strain hardening coefficient, and yet lower ductility compared to the cast specimens under dynamic tension. Although the strength values were higher for the AM specimens, the critical mode I stress intensity factors were comparable for both specimens. The microstructures of the samples were characterized by synchrotron X-ray computed tomography (CT) and scanning electron microcopy. The correlation between the dynamic fracture behavior of the samples and the microstructure of the samples is analyzed and discussed.

36 MATERIALS SCIENCE↗

High-speed friction stir butt welding of 25.4 mm thick 7175-T79 aluminum alloy

This presents the first experimental demonstration of friction stir butt welding of 25.4 mm thick high-strength, precipitate-strengthened 7XXX aluminum alloy at a welding speed above 500 mm/min and penetration depth greater than 10 mm. Tool pin threads that terminate away from the shoulder region, helped mitigate nearby stress concentration during tool traversing, enabling a higher welding speed while avoiding pin fracture near shoulder. Two kinds of welds—one-sided with full penetration of the plate thickness and double-sided with partial penetration of the plate thickness—were conducted. Significant grain refinement (grain size 1.3 ± 0.8 µm) was evident at the junction of double-sided friction stir welding (FSW) compared to other regions of weld-nugget or base material. Cross-weld tensile testing with digital image correlation revealed high local strains at the junction of double-sided FSW before macro-yield. This strain concentration impeded the typical early necking on advancing/retreating sides of FSW joints, improving the yield strength of as-welded double-sided FSW by 20–24% over slow- to medium-speed one-sided FSW. In conclusion, the joint efficiency of as-welded, double-sided high-speed FSW was about 76% with respect to the base material’s ultimate tensile strength.

36 MATERIALS SCIENCE↗

Oscillating surge wave energy converter using a novel above-water power takeoff with belt-arc speed amplification

We investigate the performance of a novel power takeoff (PTO) featuring belt-arc speed amplification for oscillating surge wave energy converters (OSWECs), aiming to address the challenges of extremely low rotary speed and large torque under the low-frequency ocean wave excitations. The belt-arc design significantly increases the rotary speed of the generator, enabling generator downsizing and decreasing the powertrain friction losses. The design also allows for placing the generator above water, eliminating the need for high Ingress Protection ratings for the generator and powertrain, and potentially leading to substantial reductions in capital and maintenance costs. Using the linear potential wave theory, the dynamics of the integrated system are analyzed, and key parameters are identified. To validate the numerical analysis, a 1:10 scale model is designed, fabricated, and tested in a wave tank. Performance evaluations are conducted under regular and irregular wave conditions, with quantified effects of parameter tuning. The results reveal an optimal wave-to-electric efficiency of 48% under regular wave excitation and 20% under irregular excitation. Furthermore, these findings underscore the effectiveness of the proposed novel PTO design in addressing the challenges of low rotation speed and large torque inherent in OSWECs, demonstrating its ability to efficiently convert wave power into electricity.

16 TIDAL AND WAVE POWER↗

Effects of equivalence ratio variations on turbulent flame speed in lean methane/air mixtures under lean-burn natural gas engine operating conditions

Direct numerical simulations of turbulent premixed air flames were carried out using an inflow-outflow configuration to study the effects of equivalence ratio on the turbulent flame speed in lean mixtures. The inflow velocity was dynamically adjusted at a run-time to stabilize the flame brush location within the computational domain. Linear forcing was applied to maintain the turbulent intensities at desired levels. Numerous equivalence ratios near the lean limit were selected for the same turbulence properties and the normalized turbulent flame speed was shown to be a function of the equivalence ratio. Simulations were performed for over 80 eddy turnover times with the turbulent flame speed obtained by averaging the inflow velocity. Results revealed that the equivalence ratio does not have an explicit effect on the normalized turbulent flame speed over the lean limit. Analysis of flame surface area showed that the surface wrinkling produced by eddies of varying scales was not influenced by the change in equivalence ratios when the Karlovitz and Damkohler numbers are fixed. Lastly based on the flame surface statistics flame surface normal is preferentially parallel to the most compressive strain rate direction for all equivalence ratios.

03 NATURAL GAS↗

Dispersion and the speed-limited particle-in-cell algorithm

This paper discusses temporally continuous and discrete forms of the speed-limited particle-in-cell (SLPIC) method first treated by Werner et al. [Phys. Plasmas 25, 123512 (2018)]. The dispersion relation for a 1D1V electrostatic plasma whose fast particles are speed-limited is derived and analyzed. By examining the normal modes of this dispersion relation, we show that the imposed speed-limiting substantially reduces the frequency of fast electron plasma oscillations while preserving the correct physics of lower-frequency plasma dynamics (e.g. ion acoustic wave dispersion and damping). We then demonstrate how the timestep constraints of conventional electrostatic particle-in-cell methods are relaxed by the speed-limiting approach, thus enabling larger timesteps and faster simulations. Here, these results indicate that the SLPIC method is a fast, accurate, and powerful technique for modeling plasmas wherein electron kinetic behavior is nontrivial (such that a fluid/Boltzmann representation for electrons is inadequate) but evolution is on ion timescales.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Sound speed measurements in lithium fluoride single crystals shock compressed to 168 GPa along [100]

The shock wave response of [100] lithium fluoride (LiF) single crystals at high stresses is of long-standing interest due to their extensive use as optical windows in dynamic compression experiments. The report of melting in shock compressed LiF single crystals between 134 GPa and 152 GPa – based on a single sound speed datum [J. Appl. Phys. 117, 045901 (2015)] – was surprising because good optical transmission was previously demonstrated in LiF shock compressed to ~200 GPa [J. Appl. Phys. 116, 033515 (2014)]. To address these apparent differences, we report on plate impact experiments on [100] LiF single crystals shock compressed to 168 GPa. Wave profiles were measured using laser interferometry to determine Hugoniot states and longitudinal sound speeds in shock compressed LiF. The measured Hugoniot states are in good agreement with those measured in previous studies. However, the measured sound speeds presented here show no evidence of melting up to 168 GPa. In particular, the abrupt drop reported previously in sound speed at 152 GPa was not observed in the present work. Furthermore, our results establish a lower bound of 168 GPa for the onset of melting in shock compressed LiF single crystals.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Speed estimation from a single image of a disc: theory

We develop an approach to estimate the tangential speed of the edge of a rotating disc using a single image captured from a moving camera. The only dimensional information required for the estimate is the velocity of the camera relative to the ground. Notably, the size of the disc is not used, and the scene requires no calibration. The side of a tire and wheel assembly (TWA) on a motor vehicle can be a good approximation to a rotating disc, and, under reasonable assumptions, the tangential speed of the tire tread equals the speed of the vehicle. This indirect measurement of vehicle speed is passive, works independently of camera orientation, and is unaffected by obstructions between the vehicle and camera as long as one TWA is visible. The technique is readily adapted for application to a disc attached to a stationary mount.

airborne camera↗

Use of Convolutional Neural Network Image Classification and High-Speed Ion Probe Data Toward Real-Time Detonation Characterization in a Water-Cooled Rotating Detonation Engine

As rotating detonation engines (RDEs) progress in maturity, the importance of monitoring advancements toward development of active control becomes more critical. Experimental RDE data processing at time scales which satisfy real-time diagnostics will likely require the use of machine learning. This study aims to develop and deploy a novel real-time monitoring technique capable of determining detonation wave number, direction, frequency, and individual wave speeds throughout experimental RDE operational windows. To do so, the diagnostic integrates image classification by a convolutional neural network (CNN) and ionization current signal analysis. Wave mode identification through single-image CNN classification bypasses the need to evaluate sequential images and offers instantaneous identification of the wave mode present in the RDE annulus. Here, real-time processing speeds are achieved due to low data volumes required by the methodology, namely one short-exposure image and a short window of sensor data to generate each diagnostic output. The diagnostic acquires live data using a modified experimental setup alongside Pylon and PyDAQmx libraries within a python data acquisition environment. Lab-deployed diagnostic results are presented across varying wave modes, operating conditions, and data quality, currently executed at 3–4 Hz with a variety of iteration speed optimization options to be considered as future work. These speeds exceed that of conventional techniques and offer a proven structure for real-time RDE monitoring. The demonstrated ability to analyze detonation wave presence and behavior during RDE operation will certainly play a vital role in the development of RDE active control, necessary for RDE technology maturation toward industrial integration.

42 ENGINEERING↗

Coupled Approximation of U.S. Driving Speed and Volume Statistics using Spatial Conflation and Temporal Disaggregation

The advent of mobile devices with embedded global positioning systems has allowed commercial providers of real-time traffic data to develop highly accurate estimates of network-level vehicle speeds. Traffic speed data have far outpaced the availability and accuracy of real-time traffic volume information. Limited to a relatively small number of permanent and temporary traffic counters in any city, traffic volumes typically only cover a handful of roadways, with inconsistent temporal resolution. This work addressed this data gap by coupling a commercial data set of typical traffic speeds (by roadway and time of week) from TomTom to the U.S. Federal Highway Administration's Highway Performance Monitoring System database of annual average daily traffic (AADT) counts by roadway. This work is technically novel in its solution for establishing a national crosswalk between independent network geometries using spatial conflation and big data techniques. The resulting product is a national data set providing traffic speed and volume estimates under typical conditions for all U.S. roadways with AADT values.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Decision Support Tool for Planning Neighborhood-Scale Deployment of Low-Speed Shared Automated Shuttles

Increasing interest and investment in connected, automated, and electric vehicles as well as mobility-as-a-service (MaaS) concepts are paving the way for the next major transformation in transportation through automated and shared mobility. The initial excitement toward rapid deployment and adoption of automated vehicles (AVs) has subsided, and low-speed automated shuttles are emerging as a more pragmatic pathway for introducing automated mobility in geofenced districts. Such shuttles hold the promise to provide a viable alternative for serving short trips in urban districts with high travel densities. As interest in low-speed automated shuttle systems (to improve urban mobility) increases, the need for tools that can inform communities in relation to benefits or disadvantages of automated shuttle deployments is imminent. However, most of the existing transportation planning and simulation tools are not capable of handling emerging shared automated mobility options. This paper presents a microscopic simulation toolkit that can be used by cities and communities to plan for the deployment of low-speed automated shuttles systems, as well as other shared mobility options. Labeled as the Automated Mobility District modeling and simulation toolkit, the proposed decision support tool intends to help cities evaluate the mobility and sustainability impacts of deploying shared automated vehicles (SAVs) in geofenced regions. This paper describes the toolkit, as well as a sample scenario analysis for the deployment of low-speed automated shuttles in Greenville, South Carolina, U.S. Results from the scenario study demonstrate the effectiveness of the proposed simulation toolkit in planning for advanced mobility systems.

47 OTHER INSTRUMENTATION↗

Fine Tuning the CJ Detonation Speed of a High Explosive products Equation of State

For high explosive (HE) simulations, inaccuracies of a per cent or two in the detonation wave speed can result from not suficiently resolving the reaction zone width or from small inaccuracies in calibrating the products equation of state (EOS) or from variation of HE lots. More accurate detonation speeds can be obtained by ne tuning the equation of state to compensate. Here we show that two simple EOS transformations can be used to adjust the CJ detonation speed by a couple of per cent with minimal effect on the CJ release isentrope. The two transformations are (1) a shift in the energy origin and (2) a linear scaling of the speci c volume. The effectiveness of the transformations is demonstrated with simulations of the cylinder test for PBX 9502 starting with a products EOS for which the CJ detonation speed is 1 per cent too low.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Evaluation of downscaled wind speeds and parameterised gusts for recent and historical windstorms in Switzerland

Assessments of local-scale windstorm hazard require highly resolved spatial information on wind speeds and gusts. In this study, maximum (peak) sustained wind speeds on a 3-km horizontal grid over Switzerland are obtained by dynamical downscaling from the Twentieth Century Reanalysis (20CR) employing the Weather Research and Forecasting (WRF) model. Subsequently, simulated peak gusts are derived using four wind gust parameterizations (WGPs). Evaluations against observations at 63 locations in complex terrain include four high-impact windstorms (occurring in 1919, 1935, 1990, and 1999) and 14 recent windstorms (occurring between 1993 and 2011). Peak sustained wind speeds and directions are generally well simulated, although wind speeds are mostly overestimated. In general, performance and skill measures are best for locations on the Swiss Plateau and inferior for Alpine mountain and valley locations. An independent ERA-Interim WRF downscaling configuration produces overall comparable results, implying that the 20CR ensemble mean is a reliable data set in dynamical downscaling exercises. The four evaluated WGPs largely reproduce the observed gustiness, although the timing and magnitude of the peak gusts are not regularly captured. None of the WGPs stands out as single best for the complex topography of Switzerland. Differences among the WGPs are small compared to the biases inherited from the sustained-wind part in the WGP formulations. All WGPs transform overestimated peak sustained winds into underestimated peak gusts, which points to an underrepresentation of the turbulent part in the WGP formulations. The range of simulated peak gusts from downscaling all 20CR ensemble members does not reliably include the observed peak gust, indicating limited benefit in applying an ensemble approach. Despite the limitations, we infer that with spatial optimisations of the simulation (e.g. by bias correction or adaptation of the WGP schemes), downscaling of 20CR input is an efficient option for high-resolution assessments of windstorm hazard and risk in Switzerland.

20CR↗

Calculated blade response at high tip-speed ratios

This paper presents the initial results of a digital computer study of helicopter rotor-blade-motion stability for a broad range of forward speeds encompassing proposed conventional and compound helicopter designs. The analysis treats the general case of nonlinear, coupled flapping and lagging motions of hinged rigid blades. The results of the study to date indicate that blade-motion stability boundaries cannot be specified for a given blade design in terms of a fixed value of rotor tip-speed ratio. The stability boundaries can shift significantly within the desired operational speed range, with the stability limits depending upon the rotor loading, the mag­nitude of the disturbance encountered by the blade, and the blade position at the instant the external disturbance is encountered. The sample methods suggested for improving blade-motion stability include increasing the effec­tive hinge spring restraint by incorporating pitch-flap coupling or by using hingeless or teetering rotor systems. Reducing rotor loading also has a beneficial effect on the blade-motion stability. The results indi­cate that methods used to deal with the blade-motion stability problem can be expected to diminish the overall vibration levels of the helicopter rotor system across the entire design speed range.

TIP SPEED↗

CFD Integrated Transition Modeling for High-Speed Flows via Coupled OVERFLOW-LASTRAC Analysis

This work details ongoing efforts at the NASA Langley Research Center to develop and validate a general-use CFD tool that includes built-in predictions of boundary-layer transition in high-speed flows. Existing tools for the coupling of the NASA OVERFLOW structured overset RANS solver and LASTRAC stability analysis code have been extended to capture boundary-layer transition in high-speed flows driven by either Mack’s first-mode or secondmode instabilities and/or crossflow instabilities. The efficacy of this coupled approach has been demonstrated by examining a variety of supersonic and hypersonic test cases for which experimental validation data is available. The intermittency prescription parameters inherited from prior low-speed applications are found to be suitable for some, but not all high-speed flow scenarios. The method is found to be robust for straight cone configurations and improvements necessary to accurately capture transition on geometries with spatially complex amplification factor envelopes with intermediate regions of slow N-factor variation are examined. The automated, coupled analysis is demonstrated for a 3d supersonic test case and found to perform well within the limits of the linear stability analysis on which it relies. Finally, a preliminary investigation of the method’s robustness to non-ideal CFD meshes is conducted.

High-speed flow↗

Evaluation of Transport-Equation-Based Transition Models for High-Speed Boundary Layers Using OVERFLOW

Accurate modeling of laminar-turbulent transition is crucial for the design of hypersonic flight systems. However, the current transition models used in production CFD codes are insufficient for high-speed flows. Many extensions to low-speed models have been suggested; however, a thorough verification and validation effort is needed before these models can be used in design settings. Challenges include potentially missing details of the model implementation requirements and/or a complete specification of the input parameters needed to replicate the test findings. A meaningful assessment of the generalization capability of these models is also hindered by a lack of information regarding the specific flow configurations and associated grids employed for model calibration. As a key first step toward model verification, we present an independent assessment of two recently proposed models for high-speed transition, namely, a model within the SST-$\gamma$ framework and a model based on the SST-$\gamma-\nu_L$ equations. These models are implemented in the NASA OVERFLOW 2.3e solver and their performance in predicting first mode, second mode, and crossflow transition has been evaluated for several test cases in the supersonic and hypersonic regimes. Besides the test cases employed by the model developers, which could have also been used for model calibration, the present assessment includes supplementary configurations that contribute to an unbiased assessment of the models. The outcomes presented in this study indicate the potential for the models to be applied to high-speed flight configurations. Key steps toward future improvements to these models are also outlined.

High-speed flow↗

Overview of Commercial High-Speed Market Studies and NASA’s Hypersonic Technology Project

Presenting a 40-minute Throughout the history of aviation, there has been a continual desire to develop aircraft that can go higher, faster, and farther. Within each of these broad goals, significant achievements have been made in aeronautics over the decades. Specialized military aircraft can reach the edges of the atmosphere and regularly fly at supersonic speeds, with the Concorde bringing transatlantic supersonic flight to the public. In addition, commercial subsonic aircraft regularly fly nonstop flights of over 7000 nautical miles with flight times lasting over 15 hours. Each of these achievements have been enabled by research and development on the technologies required to overcome these barriers. As major technical challenges for high-speed/hypersonic flight have been overcome, the next questions that arise relate to what precisely is a viable commercial high-speed/hypersonic vehicle and what is the market for it. In 2020, NASA funded two studies to provide an independent assessment of the economic viability of high-speed/hypersonic transportation and some high level guidance on the design requirements of such a vehicle. Results from these market studies will be presented as well as insight into how these results are being used to inform ongoing strategic planning efforts in this research area within NASA’s Hypersonic Technology project.

High-Speed Independent Market Studies↗

Coupled Approximation of U.S. Driving Speed and Volume Statistics Using Spatial Conflation and Temporal Disaggregation

The advent of mobile devices with embedded global positioning systems has allowed commercial providers of real-time traffic data to develop highly accurate estimates of network-level vehicle speeds. Traffic speed data have far outpaced the availability and accuracy of real-time traffic volume information. Limited to a relatively small number of permanent and temporary traffic counters in any city, traffic volumes typically only cover a handful of roadways with inconsistent temporal resolution. This work addressed this data gap by coupling a commercial dataset of typical traffic speeds (by roadway and time of week) from TomTom to the U.S. FHWA's Highway Performance Monitoring System database of annual average daily traffic (AADT) counts by roadway. This work is technically novel in its solution for establishing a national crosswalk between independent network geometries using spatial conflation and big data techniques. The resulting product is a national dataset providing traffic speed and volume estimates under typical conditions for all U.S. roadways with AADT values.

30 DIRECT ENERGY CONVERSION↗

A Decision Support Tool for Planning Neighborhood-Scale Deployment of Low-Speed Shared Automated Shuttles

Increasing interest and investment in connected, automated, and electric vehicles, and mobility-as-a-service concepts are paving the way for the next major shift in transportation through automated and shared mobility. The initial excitement towards rapid deployment and adoption of automated vehicles has subsided, and low-speed automated shuttles are emerging as a more pragmatic pathway for introducing automated mobility in geo-fenced districts. Such shuttles hold the promise to provide a viable alternative for serving short trips in urban districts with high travel densities. As interest in low-speed automated shuttle systems (to improve urban mobility) increases, the need for tools that can inform communities regarding benefits or dis-benefits of automated shuttle deployments is imminent. However, most of the existing transportation planning and simulation tools are not capable of handling emerging shared automated mobility options. This presentation presents a microscopic simulation toolkit that can be used by cities and communities to plan for the deployment of low-speed automated shuttles systems, as well as other shared mobility options. Labeled as the Automated Mobility District (AMD) modeling and simulation toolkit, the proposed decision support tool can help cities evaluate the mobility and sustainability impacts of deploying shared automated vehicles in geofenced regions. This paper presents a description of the toolkit, as well as a sample scenario analysis for the deployment of low-speed automated shuttles in Greenville, South Carolina. Results from the scenario study demonstrate the effectiveness of the proposed simulation toolkit in planning for advanced mobility systems.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗