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At least 505 records · Page 28

Welded solar cell interconnection

The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

Stofel, E. J.↗

Comet rendezvous

A Mariner Mark II spacecraft rendezvous mission with comet Kopff has been recommended by NASA's Solar System Exploration Committee, and is scheduled for a Shuttle launch in 1990. The spacecraft, which is scheduled to encounter the comet in 1994, will conduct a series of experiments including the study of the cometary nucleus, coma, and tail during perihelion passage; the determination of the nucleus and coma chemical/isotropic composition; the description of the nucleus's size, mass, rotation period, and pole occultation; distinctions of gas and dust hydrodynamics; and distinctions of solar wind interactions with the coma. The three-axis-stabilized spacecraft will be modular in design, and will incorporate a 490-Newton Insat engine, Viking Orbiter propulsion tanks, an Integrated Platform Pointing and Attitude Control Subsystem, and several scientific instruments. The spacecraft's Radio Frequency Subsystem will only use X-band telemetry with a downlink frequency of 8415 MHz, and an uplink frequency of 7161 MHz. The power sources in the present design include one radioisotope thermoelectric generator, three 3 Ah batteries, and a solar panel of approximately 7 sq m.

Draper, R. F.↗

Autonomous momentum management for space station

Momentum management for the CDG planar space platform is discussed. It is assumed that the external torques on the space station are gravity gradient and aerodynamic, both have bias and cyclic terms. The integrals of the cyclic torques are the cyclic momenti which will be stored in the momentum storage actuator. Techniques to counteract the bias torques and center the cyclic momentum and gravity gradient desaturation by adjusting vehicle attitude, aerodynamic desaturation using solar panels and radiators and the deployment of flat plates at the end of long booms generating aerodynamic torques are investigated.

Hahn, E.↗

Autonomous momentum management for space station, exhibit A

The report discusses momentum management for the CDG Planar Space Platform. The external torques on the Space Station are assumed to be gravity gradient and aerodynamic with both having bias and cyclic terms. The integrals of the cyclic torques are the cyclic momenti which will be stored in the momentum storage actuator. Various techniques to counteract the bias torques and center the cyclic momentum were investigated including gravity gradient desaturation by adjusting vehicle attitude, aerodynamic desaturation using solar panels and radiators and the deployment of flat plates at the end of long booms generating aerodynamic torques.

Hahn, E.↗

Vibration/Libration Interaction Dynamics During the Orbiter Based Deployment of Flexible Members

Essential features of a general formulation for studying librational dynamics of a large class of spacecraft during deployment of flexible members are reviewed. The formulation is applicable to a variety of missions ranging from deployment of antennas, booms and solar panels to manufacturing of trusses for space platforms using the space shuttle. The governing nonlinear, non-autonomous and coupled equations of motion are extremely difficult to solve even with the help of a computer, not to mention the cost involved. To get some appreciation as to the complex interactions between flexibility, deployment and attitude dynamics as well as to help pursue stability and control analysis, the equations are linearized about their nominal deflected equilibrium configuration. The procedure is applied to the Space Shuttle based deployment of boom and plate-like members. Results suggest substantial influence of the inertia parameter, flexural rigidity of the appendages, orbit eccentricity, deployment velocity, initial conditions, etc. on the system response. The results should prove useful in planning of the Orbiter based experiments aimed at assessing effectiveness of procedures for studying dynamics and control of flexible orbiting members.

Modi, V. J.↗

Electrodynamic tethers. I - Power generation in LEO. II - Thrust for propulsion & power storage

The power gain and thrust for plasma engines available by unreeling 10 km of insulated Al wire from a spacecraft are investigated. The wire, unreeling in the vertical, would cut the earth's magnetic field lines, thereby generating 20 kW of power in the wire. A drag loss of 20.4 kJ/sec would reduce the power gain to 18.7 kW, an efficiency of 92 percent. Thicker wires could push the power gain to 1 MW at 95 percent efficiency. Conductive 'balloons' at the ends of the tether would function as ionospheric 'brushes' to complete the circuit. Reversing the IXB force by employing on-board stored power would drive the tether current against the induced voltage, providing a 1 N thrust for 8 kW of energy consumed, which could be supplied by solar panels during the day portion of orbit. The equivalent thrust by conventional stationkeeping means would consume 8000 kg of propellant/yr. Techniques for stabilizing the tether in the presence of variable magnetic fields are discussed.

Mccoy, J. E.↗

Space reliability technology - A historical perspective

The progressive improvements in reliability of launch vehicles is traced from the Vanguard rocket to the STS. The Vanguard, built with minimal redundancy and a high mass ratio, was used as an operational vehicle midway through its test program in an attempt to meet the perceived challenge represented by the Sputnik. The fourth Vanguard failed due to inadequate contamination prevention and lack of inspection ports. Automatic firing sequences were adopted for the Titan rockets, which were an order of magnitude larger than the Vanguard and therefore had room for interior inspections. Qualification testing and reporting were introduced for components, along with X ray inspection of fuel tank welds. Dual systems were added for flight critical components when the Titan became man-rated for the Gemini program. Designs incorporated full failure mode effects and criticality analyses for the Apollo program, which exposed the limits of applicability of numerical reliability models. Fault tree analyses and program milestone reviews were initiated. The worth of man-in-the-loop in space activities for reliability was demonstrated with the rescue of Skylab after solar panel and meteoroid shield failures. It is now the reliability of the payload, rather than the vehicle, that is questioned for Shuttle launches.

Cohen, H.↗

Autonomous momentum management for the CDG planar Space Station

This paper discusses momentum management for the CDG Planar Space Platform. The external torques on the Space Station are assumed to be gravity gradient and aerodynamic with both having bias and cyclic terms. The integrals of the cyclic torques are the cyclic momenti which will be stored in the momentum storage actuator. Various techniques to counteract the bias torques and center the cyclic momentum were investigated including gravity gradient desaturation by adjusting vehicle attitude, aerodynamic desaturation using solar panels and radiators and the deployment of flat plates at the end of long booms generating aerodynamic torques.

Hopkins, M.↗

Thermally-Integrated Fuel-Cell/Electrolyzer Systems

New and more efficient method of thermally integrating fuel cell and electrolyzer designed. Design addresses thermal integration of fuel cell and water electrolyzer in regenerative fuel-cell system. System configuration provides thermal integration with single coolant loop. Configuration does not have thermal limitations associated with trying to transfer heat between two coolant loops. Design less complex and more reliable than prior designs. Adaptable to standalone power systems in conjunction with solar panels for remote-area applications.

Garow, J.↗

Weld Repair of Thin Aluminum Sheet

Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

Beuyukian, C. S.↗

Dynamic modeling and adaptive control for space stations

Of all large space structural systems, space stations present a unique challenge and requirement to advanced control technology. Their operations require control system stability over an extremely broad range of parameter changes and high level of disturbances. During shuttle docking the system mass may suddenly increase by more than 100% and during station assembly the mass may vary even more drastically. These coupled with the inherent dynamic model uncertainties associated with large space structural systems require highly sophisticated control systems that can grow as the stations evolve and cope with the uncertainties and time-varying elements to maintain the stability and pointing of the space stations. The aspects of space station operational properties are first examined, including configurations, dynamic models, shuttle docking contact dynamics, solar panel interaction, and load reduction to yield a set of system models and conditions. A model reference adaptive control algorithm along with the inner-loop plant augmentation design for controlling the space stations under severe operational conditions of shuttle docking, excessive model parameter errors, and model truncation are then investigated. The instability problem caused by the zero-frequency rigid body modes and a proposed solution using plant augmentation are addressed. Two sets of sufficient conditions which guarantee the globablly asymptotic stability for the space station systems are obtained.

Ih, C. H. C.↗

Shuttle-launch triangular space station

A triangular space station deployable in orbit is described. The framework is comprized of three trusses, formed of a pair of generally planar faces consistine of foldable struts. The struts expand and lock into rigid structural engagement forming a repetition of equilater triangles and nonfolding diagonal struts interconnecting the two faces. The struts are joined together by node fittings. The framework can be packaged into a size and configuration transportable by a space shuttle. When deployed, the framework provides a large work/construction area and ample planar surface area for solar panels and thermal radiators. A plurity of modules are secured to the framework and then joined by tunnels to make an interconnected modular display. Thruster units for the space station orientation and altitude maintenance are provided.

Schneider, W. C.↗

Theoretical study on the effect of the design of small (milli-Newton) thruster jets on molecular contamination for the space station

The self-induced molecular contamination around the space station could have adverse effects on space station components (for example solar panels) as well as scientific experiments that might be done on or near the space station. Aerospace engineers need to design a space station (SS) propulsion system that keeps the SS in a stable orbit and at the same time does not allow the propellant gases to interfere with the experiments of the user. One scenario that might accomplish the above requirements is to use an electrothermal propulsion system, resistojet, that will thrust continuously in the hundreds of milli-Newton range which will provide a constant altitude for the SS with a low g environment. As a first attempt to understand the contamination from such a propulsion system, a point source model was developed. The numerical results of the point source model are given. Number column densities for CO2 are presented as a function of direction of observation (line of sight), temperature of the exit gas, and mean exit velocity. All the results are for a constant exhaust rate of 5,000 kg/year. In addition, a mathematical model to study the effect of nozzle design on the induced molecular environment around the space station produced by simple gas propellants is described. The mathematical model would allow one to follow the expansion of the gas from the throat of a nozzle to the nozzle exit plane and then into the space external to the nozzle.

Riley, B. R.↗

A robust nonlinear attitude control law for space stations with flexible structural components

In this paper, a nonlinear attitude control law for space stations with flexible structural components is derived using a rigid-body model. This control law, depending on the Cayley-Rodriguez parameters, globally stabilizes the equilibrium of the rigid-body model. The effect of elastic deformations of the flexible structural components on the resulting feedback system dynamics is analyzed. It is found that the system's stability property is highly robust with respect to structural vibrations and inertial variations. The time-domain behavior of the feedback system is studied numerically using a model of a typical space station with flexible solar panels.

Wang, P. K. C.↗

A slewing control experiment for flexible structures

A hardware set-up has been developed to study slewing control for flexible structures including a steel beam and a solar panel. The linear optimal terminal control law is used to design active controllers which are implemented in an analog computer. The objective of this experiment is to demonstrate and verify the dynamics and optimal terminal control laws as applied to flexible structures for large angle maneuver. Actuation is provided by an electric motor while sensing is given by strain gages and angle potentiometer. Experimental measurements are compared with analytical predictions in terms of modal parameters of the system stability matrix and sufficient agreement is achieved to validate the theory.

Juang, J.-N.↗

Ephemeris errors of GPS satellites

Numerical models are developed to examine the potential effects of solar radiation, the terrestrial gravitational field, and the estimated initial state of the Global Positioning System (GPS) satellites, along with the capability of current models to account for the effects on the ephemeris of the GPS constellation. Of particular interest is the accuracy of the satellite position predictions for applications in geodesy. The main characteristics of the GPS orbits are reviewed and linear combinations of possible errors for 3 day ephemerides are examined. It is shown that the effects of the forces on the GPS orbits will be dynamic, yet can be expressed simply enough to maintain positioning accuracy to 1 percent. The calculations can also take into consideration solar wind pressure on the solar panels.

Colombo, O. L.↗

Piezoelectric Driver for Incremental Motion

Vibrating device containing two piezoelectric ceramic slabs acts as mechanical driver. Eventually substitutes for small continuous or stepping electric motors of slow to moderate speeds. Piezoelectric driver simple in construction, requires no precise dimensions, inexpensive to make, and needs no lubrication. Not damaged by stalling or overloads and safe for use in explosive atmospheres; Motion controllable in micron-size increments, and holds position when power turned off. Potential applications as positioner or mover. Used to position instrument pointers, antennas, or solar panels; to focus lenses; or operate tuners, recording instruments, or valves.

Bruman, Joseph R.↗

Environmentally-induced discharge transient coupling to spacecraft

The Hughes SCREENS (Space Craft Response to Environments of Space) technique was applied to generic spin and 3-axis stabilized spacecraft models. It involved the NASCAP modeling for surface charging and lumped element modeling for transients coupling into a spacecraft. A differential voltage between antenna and spun shelf of approx. 400 V and current of 12 A resulted from discharge at antenna for the spinner and approx. 3 kv and 0.3 A from a discharge at solar panels for the 3-axis stabilized Spacecraft. A typical interface circuit response was analyzed to show that the transients would couple into the Spacecraft System through ground points, which are most vulnerable. A compilation and review was performed on 15 years of available data from electron and ion current collection phenomena. Empirical models were developed to match data and compared with flight data of Pix-1 and Pix-2 mission. It was found that large space power systems would float negative and discharge if operated at or above 300 V. Several recommendations are given to improve the models and to apply them to large space systems.

Viswanathan, R.↗