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This poster describes using camera imaging to characterize PV modules while the modules are still mounted outdoors, details the benefits of outdoor imaging, and provides photos for comparison.
This presentation discusses validation of methods and ensuring the validity of results when testing bifacial PV modules, both of which are requirements in ISO/IEC 17025:2017; electrical parameters to be reported per IEC TS 60904-1-2; and statistical design proficiency testing per ISO 17043.
We conduct bottom-up analysis of how PV module efficiency could influence residential rooftop installed system costs, using models with improved representation of how soft costs and power electronics are affected by efficiency. We show that the amount of system installed cost savings resulting from high efficiency modules depends on whether or not the system is area-constrained, with much larger savings for the area-constrained case. We then estimate the fraction of physically area-constrained rooftops in the United States to be 61%, with variation between 20% to over 80% of rooftops depending on the state. We find that fraction of area-constrained systems could grow to over 88% by 2050 if building and transportation loads are electrified.
Like Mario grabbing a super mushroom, PV modules just keep getting bigger! As they grow, so do the challenges of handling, installing, and testing them in the field. At NREL, we've embarked on our own New Hope - adapting to this size revolution across our tools, transportation, ergonomics, and field compatibility. Join us as we navigate this galactic expansion and keep PV testing at the cutting edge.
This report examines the remaining challenges to achieving the competitive photovoltaic (PV) costs and large-scale deployment envisioned under the U.S. Department of Energy's SunShot Initiative. Solar-energy cost reductions can be realized through lower PV module and balance-of-system (BOS) costs as well as improved system efficiency and reliability. Numerous combinations of PV improvements could help achieve the levelized cost of electricity (LCOE) goals because of the tradeoffs among key metrics like module price, efficiency, and degradation rate as well as system price and lifetime. Using LCOE modeling based on bottom-up cost analysis, two specific pathways are mapped to exemplify the many possible approaches to module cost reductions of 29%-38% between 2015 and 2020. BOS hardware and soft cost reductions, ranging from 54%-77% of total cost reductions, are also modeled. The residential sector's high supply-chain costs, labor requirements, and customer-acquisition costs give it the greatest BOS cost-reduction opportunities, followed by the commercial sector, although opportunities are available to the utility-scale sector as well. Finally, a future scenario is considered in which very high PV penetration requires additional costs to facilitate grid integration and increased power-system flexibility--which might necessitate even lower solar LCOEs. The analysis of a pathway to 3-5 cents/kWh PV systems underscores the importance of combining robust improvements in PV module and BOS costs as well as PV system efficiency and reliability if such aggressive long-term targets are to be achieved.
The working behavior of a module / PV array is non-linear and highly dependent on working conditions. As a given condition, there is only one point at which the level of available power at its output is maximum. This point varies with time, enlightenment and temperature. To ensure optimum operation, the use of MPPT control allows us to extract the maximum power. This paper presents a comparative study of four widely-adopted MPPT algorithms, such as Perturb and Observe, Incremental Conductance, Measurements of the variation of the open circuit voltage or of the short-circuit current. Their performance is evaluated using, for all these techniques. In particular, this study compares the behaviors of each technique in presence of solar irradiation variations and temperature fluctuations. These MPPT techniques will be compared using the Matlab / Simulink tool.
Nonuniform irradiance on the rear side of bifacial photovoltaic (PV) systems can cause additional mismatch loss, which may not be appropriately captured in PV energy production estimates and software. We evaluated several scenarios including horizontal single-axis tracking (HSAT) over natural ground-cover and rooftop-mounted systems over high albedo reflective roofs. We found mismatch losses of up to 1.5% annual loss for very close-mounted (0.15 m) rooftop systems, but losses for HSAT systems and high-ground-clearance rooftop systems were lower (<0.5%). A simplified empirical relationship was found that links the spatial variation of irradiance (specifically, the mean absolute difference of irradiance) to the resulting mismatch loss factor, with an R 2 better than .99. Furthermore, this approximate relationship was experimentally validated on mismatched PV modules, and it provides a basis for rapidly estimating bifacial mismatch loss factors for use in hourly PV performance simulations such as PVSyst or SAM. Additional parameters investigated include (a) climate dependence and module orientation, which were not found to have a strong impact on bifacial mismatch losses and (b) PV module fill factor and bifaciality ratio, which did have a strong linear impact on mismatch losses.
We describe advances on procedures used for the coring of silicon photovoltaic modules. These procedures involve coring specific locations, starting from the back of the modules, and removing selected parts of the cell structure, while preserving the front tempered glass. The standard coring procedures had to be modified from case to case due to the different cell structures and measurement requirements. We provide examples of the characterization of the cored samples by scanning electron microscopy and energy-dispersive X-ray spectroscopy. Finally, we describe a simple process to create small openings at specific locations on the back of photovoltaic modules to allow for efficiency-related measurement of individual cells and groups of cells.
A system for evaluating a power electronics module, such as a photovoltaic (PV) module or an energy-storage system (ESS) module, is provided. The power electronics module may form a component of a multiport autonomous reconfigurable solar (MARS) power plant, which may include a plurality of phase-legs each including an upper arm and the lower arm.
Here, a temperature correction methodology for in-situ dark I-V(DIV) characterization of conventional p-type crystalline silicon photovoltaic (PV) modules undergoing potential-induced degradation (PID) is proposed.
As PV capacity increases, owners are also decommissioning older system assets. Estimates based on a 30-year lifetime assumption found that cumulative U.S. end-of-life (EoL) PV modules could total one million metric tons (Mt) by 2030 and up to 10 million Mt by 2050 (Weckend, Wade, and Heath 2016). Beyond maintenance replacements, early retirements that are due to efficiency upgrades and extreme weather, as well as PV deployment beyond earlier expectations, would increase these projections. PV system owners must evaluate equipment management options for used modules and system components retired during maintenance activities, refurbishment, repowering and system decommissioning. PV manufacturers must also evaluate material management options from customer returns, defects, and scrap. Management options for early retired and EoL PV system material include reuse, repair for reuse, recycling-based resource recovery, storage, and disposal. Disposal of PV system material increases the burden on landfill capacity, while reuse, repair for reuse, and recycling-based resource recovery (reuse/repair/recovery) options salvage valuable materials and provide secondary market opportunities and ancillary benefits (Weckend, Wade, and Heath 2016; EPA 2019c; SWEEP 2019). PV system owners may also decide store used modules and components as spares, or in the interim before a reuse or EoL management decision is made. Despite potential secondary market opportunities and the potential benefits associated with the repair/reuse/recovery of PV system material, anecdotal evidence suggests that in the United States decommissioned PV modules are stored, landfilled or otherwise disposed of (Salim et al. 2019; CPUC 2019b; DTSC 2019b; NREL 2019a). Some modules are being disposed of in municipal nonhazardous landfills and federally regulated hazardous treatment, storage, and disposal facilities, and others are being stored in warehouses until economically viable repair/reuse/recycling becomes available (CPUC 2019b; DTSC 2019b; NREL 2019a; Libby and Shaw 2018). As awareness of current practices grows, and the demand for critical PV module material increases, U.S. industry stakeholders, regulators, and policymakers are starting to (1) consider solutions to drive and enable environmentally sustainable materials management decisions and behaviors and (2) identify barriers to a circular economy for PV system materials. Circular economy principles attempt to transition from a "take-make-consume-dispose" linear economic system to a circular system that allows for the long life, and the reuse/repair/recovery of products and materials (Ellen MacArthur Foundation 2020). We begin this report by summarizing the drivers, barriers, and enablers to a circular economy for PV system materials in the United States. We then report on our analysis of federal and state regulatory considerations that may impact the repair/reuse/recovery of PV materials, and potential civil and criminal liabilities associated with noncompliance. We then discuss state policies and initiatives in the United States that expressly address PV system decommissioning and repair/reuse/recovery of PV materials. We conclude by providing case studies of U.S. business models for the repair/reuse/recovery of PV system materials. Our results are based on legal and literature-based research and interviews with solar industry stakeholders, regulators, and policymakers.
The Durable Module Materials Consortium's overarching goal is to understand photovoltaic (PV) module degradation and enable high-energy-yield modules with a 50-year lifespan. One of DuraMAT's milestones this year was to identify cases where the whole of DuraMAT really mattered and made an impact that was greater than the sum of the project results. We identified five key results that demonstrate progress toward enabling 50-year modules for a resilient PV industry: 1) Resilient PV Systems; 2) Proactive Materials Screening; 3) Understanding Wear-Out; 4) Identifying Which Cracks Matter; and 5) Software Tools and Data Resources This annual report summarizes these key results, as well as reviewing our other ongoing work in fiscal year 2024.
Photovoltaic energy has come a long way from its early days when small cells were fabricated in the labs in the early 50s. While it took a long time for PV modules to mature into what we now see in the market and in rooftops across the world, the power electronics has been lagging behind & was always the weakest point in the PV plant, being responsible for the majority of failures & robbing the PV plants of their full potential by losing precious Watts in the process of converting power from DC to AC. Since the early days of PV power, it has been recognized that the modules need to operate at their maximum power point in order to extract as much power as is available from the PV modules at a given time of day and year. Numerous maximum power point devices were developed to do just this. While effective at extracting as much power as they can, soon after there was a realization that in a PV installation where a central inverter is used, many losses occur, hence energy yield losses. This has led to thinking about alternative architectures where the maximum power point tracking (MPPT) is performed much closer to the modules rather than at a central inverter. Several architectures were proposed ranging from a microinverter, microconverter, string inverter, string optimizer, and to a multi-string inverter or optimizer. While these architectures promise to increase the energy yield by 5% to 25% (depending where MPPT is located), & recovering losses due to shading, soiling, mismatch … there were no real studies and implementations in the field to corroborate these numbers. The program that GE Global Research proposed & received funding for is aimed at a type of distributed architectures, namely the dc architectures where only the MPPT function is distributed across the PV plant. Further, the project is concerned with choosing the right architecture for large scale commercial & utility scale plants but not residential installations. Findings from Task 1- Define Requirements & Develop Architecture- showed that for large scale commercial & utility PV plants, locating the MPPT at the string level with a string size of >3kW is the most cost effective solution & that the increase in energy yield of 6% to 8% is more than enough to make up for the increased cost due to additional power electronics. Our study also shows that in addition to an increase in energy yield, having a dc/dc converter at the string level brings additional benefits such as increased array visibility, allowing for increased monitoring and diagnostics; high and constant dc bus voltage which allows for reducing losses further and optimizing the inverter; and ability to detect ground and arc faults. Task 2 focused on designing a suitable dc/dc converter that meets the requirements defined in Task 1: Efficiency, Cost, & Reliability. For this task, we surveyed and simulated all candidate topologies known by the practitioners in the field. We also generated a novel topology, simulated it, & compared it to existing topologies. Our novel topology being a partial power processing converter came out on top due to its simplicity (fewer parts), it high efficiency, its reliability, and its lower cost. In the remaining tasks of the project, we built the hardware, tested it first in the lab, then in the field and once we worked out all the bugs and issues and were confident our system was robust, we installed it on the rooftop and started collecting the data by mid-Q3 2012. We shared our work with the scientific community in the form of conference & Journal papers, hence contributing to the general understanding of this technology area. The methods, techniques, and hardware developed under this project have all been tested in the field over long periods of time, and under many conditions and have been shown to be robust and reliable. The converters built and developed under this program have been in operation in the field since mid-June 2012, and no hardware failures have been recorded. While some software issues have been seen, none have been showstoppers. The cost analysis of the hardware showed that it meets the cost target set in the requirement document developed in the trade-off study. Improving the performance of solar installations for commercial and utility scale plants contributes to reducing their cost of ownership, hence spreading them to a larger section of the society and making them affordable. Our project contributed to the understanding of the distributed architectures, showed that PV plants’ cost of electricity can be reduced through additional power electronics which allows for harvesting more energy from the plant. When the project started in 2009, the cost of PV energy was still high, hence there was a real need to increase the energy yield, hence reduce the levelized cost of electricity (LCOE). While costs have come down significantly, the need for increasing the energy yield is still relevant, hence the project results, hardware, and techniques developed are still pertinent today. By taking this project from concept to rooftop demonstration, we showed that the technology is mature enough, robust enough, and has the potential to be used by many more customers, hence benefiting the public in general through the spread of PV energy, which ultimately contributes to reducing our dependency on fossil fuel, improving the environment, and creating more jobs.
Reduced strength of attachment of the encapsulant resulting from the outdoor environment, including ultraviolet (UV) radiation, may decrease photovoltaic (PV) module lifetime by enabling widespread corrosion of internal components. To date, few studies exist showing how the adhesion of PV components varies with environmental stress. We have conducted an interlaboratory experiment to provide an understanding that will be used to develop climatic specific module tests. Factors examined in the study included the UV light source (lamp type), temperature, and humidity to be proposed for use in accelerated aging tests. A poly (ethylene-co-vinyl acetate) (EVA) formulation often used in veteran PV installations was studied using a compressive shear test - to quantify the strength of attachment at the EVA/glass interface. Replicate laminated glass/polymer/glass coupon specimens were weathered at 12 institutions using a variety of indoor chambers or field aging. Shear strength, shear strain, and toughness were measured using a mechanical load-frame for the compressive shear test, with subsequent optical imaging and electron microscopy of the separated surfaces.
Ultralight and ultrathin, flexible, rollup monolithic PV modules have been developed consisting of multijunction, amorphous silicon alloys for either terrestrial or aerospace applications. The rate of progress in increasing conversion efficiency of stable multijunction and multigap PV cells indicates that arrays of these modules can be available for NASA's high power systems in the 1990's. Because of the extremely light module weight and the highly automated process of manufacture, the monolithic a-Si alloy arrays are expected to be strongly competitive with other systems for use in NASA's space station or in other large aerospace applications.
Use of thermoplastic materials as encapsulants in photovoltaic (PV) modules presents a potential concern in terms of high temperature creep, which should be evaluated before thermoplastics are qualified for use in the field. Historically, the issue of creep has been avoided by using thermosetting polymers as encapsulants, such as crosslinked ethylene-co-vinyl acetate (EVA). Because they lackcrosslinked networks, however, thermoplastics may be subject to phase transitions and visco-elastic flow at the temperatures and mechanical stresses encountered by modules in the field, creating the potential for a number of reliability and safety issues. Thermoplastic materials investigated in this study include PV-grade uncured-EVA (without curing agents and therefore not crosslinked);polyvinyl butyral (PVB); thermoplastic polyurethane (TPU); and three polyolefins (PO), which have been proposed for use as PV encapsulation. Two approaches were used to evaluate the performance of these materials as encapsulants: module-level testing and a material-level testing.
Agrivoltaic (AV) systems integrate agriculture with electricity conversion through photovoltaic (PV) modules. Compared with conventional ground-mounted PV systems, AV systems can reduce land-use competition and offer agronomic and economic advantages, such as more stable crop production and additional farm income. However, AV systems can decrease agricultural performance and are typically 20-90% costlier to install than conventional PV systems. Here, in this Review, we analyse the implementation of AV cropping systems to preserve agricultural activities and highlight challenges and barriers. The global electricity potential of AV systems is ~66-385 PWh annually, depending on PV technology and installation density, if deployed in the most suitable areas, without accounting for grid availability. Scaling up has been hindered by crop selection for shading conditions, decreased energy conversion per unit of land area and issues with social acceptance, landscape impact and environmental sustainability. These issues can be addressed by developments such as wavelength-selective PV; system configurations, such as optimizing module spacing to reduce shading; and operational methods, such as optimizing tracking strategies and integrating agricultural infrastructure. Cross-sector policies can support AV systems by addressing the needs of diverse stakeholders over shared land resources. Further development will require collaboration among the design, performance, deployment and systems research communities.
Tunnel oxide passivated contact (TOPCon) silicon photovoltaic (PV) modules are dominating the PV market, but they may be susceptible to degradation under ultraviolet (UV)-containing light. Quantifying the impacts of UV-induced degradation (UVID) is complicated by an associated metastability causing further degradation under dark storage and rapid recovery under sunlight. Here, we study modules that have -2.3% to -3.2% nonrecoverable UVID loss after 60 kWh/m2 dose of 340 nm light and additional recoverable loss under dark storage. We use in situ electroluminescence (EL) imaging to characterize the post-UVID metastability at the module level. The cell-by-cell dark degradation and recovery kinetics span a wide range from +6% to -70% changes in EL intensity after 520 h of dark storage, which returns to +- 4% of the initial post-UVID EL intensity after illumination. The kinetics follow double exponential rates with dark storage degradation time constants of 345 and 45 h, and UV light recovery time constants of 5 min and 36 s. We propose that this is consistent with prior reports of kinetics for light-soaking metastability in Al2O3 passivation. Finally, we further show that cells having high UVID also have injection-dependent effective carrier lifetimes and significant intra-cell variance, suggesting possible origins of processing inconsistency.