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At least 505 records · Page 28

WIPP Safety Significant Confinement Ventilation System (SSCVS) Quality Assurance Program - 20237

Construction and major equipment fabrication are underway for a new ventilation exhaust system at the Waste Isolation Pilot Plant (WIPP). The new system will provide continuous HEPA filtration of the exhaust from the WIPP underground while meeting the ventilation demands for expanded waste emplacement and mining operations over the next 40 years. The SSCVS project has proceeded with the awarding of CD-3A for Long Lead Procurements followed by CD-2/3 approval for the construction of the facilities. The SSCVS project team made the decision to increase the quality oversight throughout the complete project per the Project Quality Assurance Plan (PQAP) such that it can ensure the final products meet applicable NQA-1 requirements and general quality requirements, and that the project will proceed to operations without significant delays due to post installation quality concerns. The PQAP was established prior to approval of the project at the CD-2/3 milestone. The SSCVS project has 2 major long lead procurements which commenced with the awarding of CD-3A. These procurements include the HEPA filter housing assemblies and the Exhaust Fans. There are 22 HEPA filter assemblies for the SSCVS, which are designated Safety Significant for pressure boundary confinement, per the approved PDSA. The exhaust fans also have Safety Significant components to maintain the pressure confinement boundary. NWP made the decision to install resident Quality Inspectors at the fabrication facilities to ensure the documentation for each fabricated unit meets all the QA requirements as defined in the respective contract documents. For the construction of the SSCVS Salt Reduction Building (SRB) and New Filter Building (NFB), dedicated, on-site quality inspectors have been utilized to ensure that all work being performed will comply with quality requirements and the Special Inspections as defined in IBC-2015. At each stage of inspection, hold points are placed into the work packages to ensure NWP QA personnel are present to inspect and verify the installations are in accordance with the design specifications, codes and standards. With this level of oversight, NWP anticipates that the level of quality related issues, as seen on multiple other DOE complex site projects, will be avoided and that the commissioning, start-up and hot operations will progress in a timely fashion, as all documentation will be in place and approved prior to initiation of these activities. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Increasing Industry Involvement: A Solution from a Student's Perspective

Many engineering employers are finding that graduates are not sufficiently equipped to begin contributing productively when they exit a 4-year institution and enter the workforce. The Intern Professional Development Center (IPDC) is a proposed business model that exposes engineering undergraduates to industry-relevant knowledge, while providing them with working experience during their degree. Using a tri-stage approach, the IPDC engages with students early in their academic careers, provides continuous training and development opportunities, and finally connects the students with potential employers. The two topics most commonly under-represented in engineering programs are: - Familiarity with drafting software - Knowledge of relevant codes and standards. The Intern Professional Development Center (IPDC): A tri-stage solution for recruiting, training, and encouraging the workforce of tomorrow. An IPDC allows students to be active members of industry during their undergraduate careers, leading to: - Improved local talent retention; - Improved graduation and academic performance statistics; - Near-guarantee for post-graduation employment. In March of 2019, the first IPDC prototype began operating in the Tri-Cities, Washington. Since then, 3 undergraduate students have entered the IPDC at Stage 2, beginning with the standard training and professional development. Of those 3 students, 2 have already moved on to Stage 3, with successful ongoing internships with local employers. At a performance review for one of the IPDC's Stage 3 students after 90 days of employment, the direct manager said: 'How soon can we get another one?'.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

Characterizing the Benefits of Seismic Isolation of Nuclear Structures in Terms of Reduced Risk and Cost

Seismic isolation is a mature technology that has been implemented in many civil structures, including buildings, bridges, liquid natural gas tanks, and off shore oil platforms, both in the United States and other countries, to mitigate the damaging effects of earthquakes. Seismic isolation has also been used in nuclear structures in France and South Africa, but not yet in the United States: neither in the Department of Energy facilities nor in commercial nuclear power plants (NPPs). This is primarily due to a lack of guidelines, codes and standards for the analysis, design and construction specific to seismically isolated nuclear structures. However, seismic isolation of nuclear structures has seen increased research interest in the recent years and the recently published national consensus standard, America Society of Civil Engineers (ASCE) Standard 4-16 'Seismic analysis of safety related nuclear structures', now incorporates language and commentary (Chapter 12) for seismically isolating surface or near-surface-mounted nuclear facilities, including NPPs. Seismic isolation substantially reduces horizontal seismic loads (demands) on structures, systems, and components. Reduction in demand results in four potential benefits: (1) economic: reduction in capital cost, (2) increased safety: reduction in the mean annual frequency of unacceptable performance, (3) insurance: protection against increases in the known seismic hazard after construction by minimizing the effort to re-qualify and re-certify structures, systems and components, and (4) recertification: the opportunity to certify an existing NPP design for a region of higher seismic hazard. Item (2) above, an increase in safety (reduction of seismic risk), was explored in Huang et al., wherein it was demonstrated that the implementation of seismic isolation reduced seismic risk in nuclear power plant structures. Studies that assess item (1) have not been performed although the use of isolation may lead to large reductions in the capital cost of safety-related nuclear facilities. Funding provided by Nuclear Safety Research and Development in the Department of Energy (DOE) allowed the authors to develop a framework for assessing the economic benefits and reductions in seismic risk afforded by the use of seismic (base) isolation. The framework includes probabilistic risk assessment and estimation of overnight capital costs (OCC's) of a sample generic DOE nuclear facility (GDNF). The project is documented in detail in Bolisetti et al. and Yu et al., and key results are presented here. The GDNF considered in this study is based on a facility constructed at the Idaho National Laboratory. The GDNF is a two-story reinforced concrete building with an embedded basemat and is founded on soft rock at the boundary of Site Class B and Site Class C (B/C boundary) as characterized by ASCE/SEI Standard 7. The GDNF is assumed to handle radiological materials, and its structure, systems and components (SSC's) are designed to effectively confine these materials in the event of an internal failure. The GDNF is populated with components that are generic to safety-related nuclear structures. A single system, which is intended to confine a loss of materials-at-risk (MAR) to the interior of the structure, is chosen for this study. Accordingly, a hypothetical event tree and fault tree are assumed for risk assessment. The isolation system for the GDNF is designed per Chapter 12 of ASCE/SEI 4-16 but is not optimized. The isolation system consists of 38 lead rubber bearings installed in one horizontal plane below the basemat. Details of the GDNF, including the SSC's, event tree and fault tree, and isolation system, are presented in the project report and Yu et al.. This study includes seismic risk assessment and cost estimation for four cases: (1) the GDNF is located at a site of low to moderate seismic hazard and is constructed on a conventional (non-isolated) foundation; (2) the GDNF is located at the same site as case 1, but is seismically isolated; (3) the GDNF is located at a site of high seismic hazard and is constructed on a conventional foundation; and (4) the GDNF is located at the same site of high seismic hazard as case 3, but is seismically isolated. In this study, the DOE site at Idaho National Laboratory (INL) is chosen as the low to moderate seismic hazard site for cases 1 and 2, and the Los Alamos National Laboratory (LANL) is chosen as the high seismic hazard site for cases 3 and 4.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Implementation of a generalized coherent elastic scattering formulation for thermal neutron scattering analysis - 14487

The scattering interactions of thermal neutrons in matter are classified into inelastic and elastic components. In crystalline materials, coherent elastic scattering represents a dominant form of interaction. Traditionally, the treatment of this interaction in standard computer codes (e.g., the LEAPR module of the NJOY code system) was performed within the cubic approximation and restricted the analyst to a few materials that were hardwired into the code. In general, these restrictions can hinder the production of ENDF style thermal neutron scattering libraries for new materials outside the current portfolio of treated materials. In this work, a general formulation based on the exact theory of coherent elastic scattering was developed. This formulation is capable of processing the crystalline structure of any material. The cubic approximation is relaxed by accounting for the partial forces from asymmetric crystal structures in the calculation. The atom sites approximation is relaxed by utilizing a site-wise Debye-Waller factor. Specifically, the Debye-Waller factor is no longer regarded as a uniform constant across the crystal but treated as a matrix tensor that uses the integral of the partial phonon density of states. Therefore, the calculation of the coherent elastic scattering cross section is executed by applying the matrix-form of the Debye-Waller factor on each reciprocal space point and summing them up. Furthermore, the developed algorithm supports compounds with any number of elements and of any ratio to each other. This general formulation was successfully implemented and contributed to the production of ENDF style thermal neutron scattering libraries for silicon dioxide (α-SiO{sub 2}) and silicon carbide (3C-SiC). The needed input for the analysis was generated using density functional theory (DFT) atomistic simulations and dynamical matrix calculations for both materials. (authors)

42 ENGINEERING↗

Leveraging NREL's ResStock & ComStock Dataset to Evaluate Building Stock Electrification: Preprint

Residential and commercial buildings accounted for 40% of U.S. energy consumption in 2022 and represent a significant opportunity for decarbonization through energy efficiency and electrification, and for grid planning. Building stock energy modeling is a powerful tool that can evaluate what-if scenarios as utilities, municipalities, policymakers, building owners and others work towards equitable building decarbonization and climate goals. This presentation will highlight several high-impact use cases of the National Renewable Energy Laboratory (NREL)'s highly granular, bottom-up building stock energy modeling tools, ResStock and ComStock. These use cases cover a wide range of project scale, from neighborhood electrification analysis and municipality long-term energy planning, to state energy code development and national policy evaluation. This presentation will showcase specific real-world applications for which ResStock and ComStock have been utilized across the country, including California codes and standards cost-effectiveness analysis, New York City affordable housing electrification cost gap analysis, and California targeted electrification and gas decommissioning analysis. For each use case, this presentation will illustrate how ResStock and ComStock played a crucial role in accurately characterizing regional building stocks, providing discrete and aggregated end-use load shapes, and calculating lifecycle consumption, emissions, and costs for a variety of building electrification strategies and scenarios. Finally, this presentation will demonstrate how the data provided by ResStock and ComStock can help unlock significant outcomes for these use cases, including but not limited to, customer bill impact, incentive and program design, and energy equity analyses.

building stock modeling↗

Graphite for Advanced Nuclear Reactors: Deployment Readiness Review

Historically, graphite has been used in numerous reactor technologies, including research/test reactors and, commercially, in advanced gas reactors. These non-metallic materials can play a key role as internal core structures, reflectors, or neutron moderators, making them important for deployment of certain advanced reactor technologies. This report explores the industry readiness for graphite material deployment, documenting Codes and Standards applicable to their design, qualification, and manufacturing. Discussions also examine the manufacturing processes, aging/degradation, inspection techniques, and disposal options. The report covers the current status, documents gaps, and proposes some conclusions about approaches to managing some of the current gaps.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Battery Safety Factsheet

A brief overview of battery safety topics presented as a factsheet for a community audience. Battery safety topics include: battery management systems, thermal runaway, what to do in a battery fire emergency situation, battery storage considerations, commissioning, and battery codes and standards.

Battery Energy Storage↗

SPC-70692 Rev 0 MARVEL B4C Powder Specification

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for procurement of the B4C Powder. B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70702 Rev 0 Zircaloy-4 Debris Shields for Use in MARVEL Build to Print Fabrication Specification

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the Zircaloy-4 debris shields. B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70773 Rev 0 MARVEL Central Insurance Absorber Gray Rod Build to Print Specification

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the Central Insurance Absorber Structure (CIAS) Gray Rod (Hafnium). B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70774 Rev 0 MARVEL Black Rod B4C Pellets Print Fabrication Specification

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the MARVEL Black Rod B4C pellets. B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70796 Rev 2 MetCar M-312 Bearings Procurement Specification

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the MARVEL MetCar M-312 bearings. B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70808 Rev 0 AL-30 Secondary Support Standoff Blocks Build to Print Fabrication for Use in MARVEL

A. Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the MARVEL AL-30 Secondary Support Standoff Blocks manufactured by Zircar. The design requires twelve blocks; however, the requested quantity shall be 16 to account for required testing after receipt of materials. B. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-2772 Rev 2 General Build to Print Fabrication Specification for Nuclear Use Items

This specification is for use with Safety Significant structures, systems, and components. The scope is for build to print fabrication including, but not limited to, machining, forming, welding, cutting, assembling, etc. Specific scope and associated requirements will be identified in drawings and/or additional procurement documents. ASME B31 fabrication is not included in the scope of this specification. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70525 Rev 2 Beryllium Metal Procurement Specification

Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core under the Microreactor Application Research Validation and Evaluation (MARVEL) program. Key to this design are neutron reflector components constructed of Beryllium Metal (S-65) which is a structural grade of hot-pressed beryllium block. MARVEL will be located at the Transient Reactor Test (TREAT) facility. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70804 Rev 1 Zircar ZAL-45 Alumina Standoff Plates for Use in MARVEL

Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of the MARVEL ZAL-45 standoff plates manufactured by Zircar. The design requires eight (8) ceramic standoff plates; however, the requested quantity shall be twelve to account for required testing after receipt of materials. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-70843 Rev 0 MARVEL Control Drum Actuator Fabrication Specification

Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core and Stirling engines under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This procurement specification defines the requirements for fabrication of components that make up the control drum (CD) actuators. This specification outlines the requirements for fabrication, acknowledging that specific elements will integrate into final assemblies, while others will be delivered as standalone components. The Subcontractor is not responsible for the CD actuator’s final assembly. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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SPC-71123 Rev 1 MARVEL Control Drum Actuator Torsional Spring

Idaho National Laboratory (INL) is developing a microreactor to produce electrical power utilizing a small nuclear core under the Microreactor Application Research Validation and Evaluation (MARVEL) program. This specification defines the requirements for the procurement and factory acceptance testing of the MARVEL control drum actuator torsional spring. The purpose of this specification is to define the requirements to procure the MARVEL control drum actuator torsional spring component and witness a torsional spring rate Factory Acceptance Test (FAT) at the subcontractor’s facility with the contractor present. Any conflict between this specification and referenced Codes and Standards, or any supplementary specifications in the procurement documents requires written clarification from the Contractor prior to proceeding with any work. Any deviation from the procurement documents requires approval by the Contractor with the change request process.

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