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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
NASA NTRS1984

Blade tip geometry - A factor in abrading sintered seal material

Experimental results are presented for the case of titanium blade tip specimens of various geometrical configurations rubbing at 100 m/s against specimens of nickel-chromium sintered powder metal seal material, the latter being fed toward the rotating blades at an incursion rate of 0.0254 mm/s. Blade tips in the form of orthogonal cutting tools with about 85 deg negative rake angles exhibited desirable abrading capabilities, as measured by the tear-free appearance of the grooves they generated in the seal material, little wear of blade tips, low forces of interaction and low seal densification. Similar results have been obtained for blade specimens with tips of small radius of curvature, as well as for square-ended and slanted blade tips that are plasma-sprayed with abrasive particles. The relationship between the size of these particles and their abrading effectiveness is considered.

Wolak, J.↗
NASA NTRS1984

Progress in the utilization of an oxide-dispersion-strengthened alloy for small engine turbine blades

The conventional means of improving gas turbine engine performance typically involves increasing the turbine inlet temperature; however, at these higher operational temperatures the high pressure turbine blades require air-cooling to maintain durability. Air-cooling imposes design, material, and economic constraints not only on the turbine blades but also on engine performance. The use of uncooled turbine blades at increased operating temperatures can offer significantly improved performance in small gas turbine engines. A program to demonstrate uncooled MA6000 high pressure turbine blades in a GTEC TFE731 turbofan engine is being conducted. The project goals include demonstration of the advantages of using uncooled MA6000 turbine blades as compared with cast directionally solidified MAR-M 247 blades.

Beatty, T. G.↗
NASA NTRS1985

Helicopter gust alleviation, attitude stabilization, and vibration alleviation using individual-blade-control through a conventional swash plate

The novel active control system presented for helicopter rotor aerodynamic and aeroelastic problems involves the individual control of each blade in the rotating frame over a wide range of frequencies (up to the sixth harmonic of rotor speed). This Individual Blade Control (IBC) system controls blade pitch by means of broadband electrohydraulic actuators attached to the swash plate (in the case of three blades) or individually to each blade, using acceleratometer signals to furnish control commands to the actuators. Attention is given to IBC's application to blade lag, flapping, and bending dynamics. It is shown that gust alleviation, attitude stabilization, vibration alleviation, and air/ground resonance suppression, are all achievable with a conventional helicopter swash plate.

Ham, N. D.↗
NASA NTRS1986

Aeroelastic behavior of low aspect ratio metal and composite blades

The aeroelastic stability of titanium and composite blades of low aspect ratio is examined over a range of design parameters, using a Rayleigh-Ritz formulation. The blade modes include a plate-type mode to account for chordwise bending. Chordwise flexibility is found to have a significant effect on the unstalled supersonic flutter of low aspect ratio blades, and also on the stability of tip sections of shrouded fan blades. For blades with a thickness of less than approximately four percent of chord, the chordwise, second bending, and first torsion branches are all unstable at moderately high supersonic Mach numbers. For composite blades, the important structural coupling between bending and torsion cannot be modeled properly unless chordwise bending is accounted for. Typically, aft fiber sweep produces beneficial bending-torsion coupling that is stabilizing, whereas forward fiber sweep has the opposite effect. By using crossed-ply laminate configurations, critical aeroelastic modes can be stabilized.

White, J. F., III↗
NASA NTRS1984

Design of an Advanced Wood Composite Rotor and Development of Wood Composite Blade Technology

In support of a program to advance wood composite wind turbine blade technology, a design was completed for a prototype, 90-foot diameter, two-bladed, one-piece rotor, with all wood/epoxy composite structure. The rotor was sized for compatibility with a generator having a maximum power rating of 4000 kilowatts. Innovative features of the rotor include: a teetering hub to minimize the effects of gust loads, untwisted blades to promote rotor power control through stall, joining of blades to the hub structure via an adhesive bonded structural joint, and a blade structural design which was simplified relative to earlier efforts. The prototype rotor was designed to allow flexibility for configuring the rotor upwind or downwind of the tower, for evaluating various types of teeter dampers and/or elastomeric stops, and with variable delta-three angle settings of the teeter shaft axis. The prototype rotor was also designed with provisions for installing pressure tap and angle of attack instrumentation in one blade. A production version rotor cost analysis was conducted. Included in the program were efforts directed at developing advanced load take-off stud designs for subsequent evaluation testing by NASA, development of aerodynamic tip brake concepts, exploratory testing of a wood/epoxy/graphite concept, and compression testing of wood/epoxy laminate, with scarf-jointed plies.

Stroebel, Thomas↗
NASA NTRS1987

Dynamic characteristics of single crystal SSME blades

The Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) blades are currently manufactured using a directionally solidified (DS) material, MAR-M-246+Hf. However, a necessity to reduce the occurrence of fatigue cracking within the DS blades has lead to an interest in the use of a single crystal (SC) material, PWA-1480. A study was initiated to determine the dynamic characteristics of the HPFTP blades made of SC material and find possible critical engine order excitations. This study examined both the first and second stage drive turbine blades of the HPFTP. The dynamic characterization was done analytically as well as experimentally. The analytical study examined the SC first stage HPFTP blade dynamic characteristics under typical operating conditions. The blades were analyzed using MSC/NASTRAN and a finite element model. Two operating conditions, 27500 RPM and 35000 RPM, were investigated.

Moss, L. A.↗
NASA NTRS1987

Helicopter blade dynamic loads measured during performance testing of two scaled rotors

A test to determine the performance differences between the 27-percent-scale models of two rotors for the U.S. Army AH-64 helicopter was conducted in the Langley 14- by 22-Foot Subsonic Tunnel. One rotor, referred to as the baseline rotor, simulated the geometry and dynamic characteristics of the production baseline rotor, and the other rotor, referred to as the advanced rotor, was designed to have improved hover performance. During the performance test, the dynamic pitch-link forces and blade bending and torsion moments were also measured. Dynamic data from the forward flight investigation are reduced and presented. The advanced blade set was designed to have dynamic characteristics similar to those of the baseline rotor so that test conditions would not be limited by potential rotor instability and blade resonances, and so that the measured performance increments could be considered to be due purely to aerodynamic causes. Data show consistent trends with advance ratio for both blade sets with generally higher oscillatory loads occurring for the advanced blade set when compared with the baseline blade set.

Berry, John D.↗
NASA NTRS1986

Symbolic generation of elastic rotor blade equations using a FORTRAN processor and numerical study on dynamic inflow effects on the stability of helicopter rotors

The process of performing an automated stability analysis for an elastic-bladed helicopter rotor is discussed. A symbolic manipulation program, written in FORTRAN, is used to aid in the derivation of the governing equations of motion for the rotor. The blades undergo coupled bending and torsional deformations. Two-dimensional quasi-steady aerodynamics below stall are used. Although reversed flow effects are neglected, unsteady effects, modeled as dynamic inflow are included. Using a Lagrangian approach, the governing equations are derived in generalized coordinates using the symbolic program. The program generates the steady and perturbed equations and writes into subroutines to be called by numerical routines. The symbolic program can operate on both expressions and matrices. For the case of hovering flight, the blade and dynamic inflow equations are converted to equations in a multiblade coordinate system by rearranging the coefficients of the equations. For the case of forward flight, the multiblade equations are obtained through the symbolic program. The final multiblade equations are capable of accommodating any number of elastic blade modes. The computer implementation of this procedure consists of three stages: (1) the symbolic derivation of equations; (2) the coding of the equations into subroutines; and (3) the numerical study after identifying mass, damping, and stiffness coefficients. Damping results are presented in hover and in forward flight with and without dynamic inflow effects for various rotor blade models, including rigid blade lag-flap, elastic flap-lag, flap-lag-torsion, and quasi-static torsion. Results from dynamic inflow effects which are obtained from a lift deficiency function for a quasi-static inflow model in hover are also presented.

Reddy, T. S. R.↗
NASA NTRS1987

SSME single crystal turbine blade dynamics

A study was performed to determine the dynamic characteristics of the Space Shuttle main engine high pressure fuel turbopump (HPFTP) blades made of single crystal (SC) material. The first and second stage drive turbine blades of HPFTP were examined. The nonrotating natural frequencies were determined experimentally and analytically. The experimental results of the SC second stage blade were used to verify the analytical procedures. The analytical study examined the SC first stage blade natural frequencies with respect to crystal orientation at typical operating conditions. The SC blade dynamic response was predicted to be less than the directionally solidified blade. Crystal axis orientation optimization indicated the third mode interference will exist in any SC orientation.

Moss, Larry A.↗
NASA NTRS1988

Calculating Flows In Multiple-Blade-Element Cascades

Computer code written to analyze flows on blade-to-blade surfaces of turbomachinery. Analyzes rows containing blades of several different shapes and/or spacings. Capability makes code useful for calculating flows in centrifugal machinery with splitter blades or in mistuned blade rows, where blade spacing varies. Written primarily in FORTRAN IV.

Mcfarland, Eric F.↗
NASA NTRS1988

An experimental investigation of two 15 percent-scale wind tunnel fan-blade designs

An experimental 3-D investigation of two fan-blade designs was conducted. The fan blades tested were 15 percent-scale models of blades to be used in the fan drive of the National Full-Scale Aerodynamic Complex at NASA Ames Research Center. NACA 65- and modified NACA 65-series sections incorporated increased thickness on the upper surface, between the leading edge and the one-half-chord position. Twist and taper were the same for both blade designs. The fan blades with modified 65-series sections were found to have an increased stall margin when they were compared with the unmodified blades.

Signor, David B.↗
NASA NTRS1987

Prediction of SA 349/2 GV blade loads in high speed flight using several rotor analyses

The influence of blade dynamics, dynamic stall, and transonic aerodynamics on the predictions of rotor loads in high-speed flight are presented. Data were obtained from an Aerospatiale Gazelle SA 349/2 helicopter with three Grande Vitesse blades. Several analyses are used for this investigation. First, blade dynamics effects on the correlation are studied using three rotor analyses which differ mainly in the method of calculating the blade elastic response. Next, an ONERA dynamic stall model is used to predict retreating blade stall. Finally, advancing blade aerodynamic loads are calculated using a NASA-developed rotorcraft analysis coupled with two transonic finite-difference analyses.

Gaubert, Michel↗
NASA NTRS1987

Bladed disk assemblies; Proceedings of the Eleventh Biennial Conference on Mechanical Vibration and Noise, Boston, MA, Sept. 27-30, 1987

The present conference on bladed disk assemblies discusses aerodynamic indicial reponse and stability derivatives for a rotor annulus, an analysis of aerodynamically forced turbomachine vibration, the effect of downwash on the nonsteady forces in a turbomachine stage, the vibration of turbomachine blades with root flexibility effects, mistuned bladed disk assembly vibrations, and the model-generation and modal analysis of flexible bladed disk assemblies. Also discussed are the vibration characteristics of a mistuned bladed disk, free and forced vibrations associated with localization phenomena in mistuned assemblies with cyclic symmetry, steam turbine cyclic symmetry through constraint equations, and the interpretation of experimental and theoretical results predicting vibrating turbocharger blade mode shapes.

Kielb, R.↗
NASA NTRS1988

Minimum weight design of rotorcraft blades with multiple frequency and stress constraints

A method is developed for the minimum weight design of helicopter rotor blades having multiple coupled flap-lag natural frequency constraints, in addition to a constraint on the minimum blade autorotation value that will ensure sufficient rotary inertia for autorotation in the event of engine failure. Design variables encompass blade taper ratio, box beam dimensions, and the magnitudes of the nonstructural weights. Optimum designs have been obtained for both rectangular and tapered blades; attention is given to the optimum blade weight effect and the blade mass and stiffness distribution effects of adding constraints on higher frequencies and stresses.

Chattopadhyay, Aditi↗
NASA NTRS1988

Structural optimization of rotor blades with integrated dynamics and aerodynamics

The problem of structural optimization of helicopter rotor blades with integrated dynamic and aerodynamic design considerations is addressed. Results of recent optimization work on rotor blades for minimum weight with constraints on multiple coupled natural flap-lag frequencies, blade autorotational inertia and centrifugal stress has been reviewed. A strategy has been defined for the ongoing activities in the integrated dynamic/aerodynamic optimization of rotor blades. As a first step, the integrated dynamic/airload optimization problem has been formulated. To calculate system sensitivity derivatives necessary for the optimization recently developed, Global Sensitivity Equations (GSE) are being investigated. A need for multiple objective functions for the integrated optimization problem has been demonstrated and various techniques for solving the multiple objective function optimization are being investigated. The method called the Global Criteria Approach has been applied to a test problem with the blade in vacuum and the blade weight and the centrifugal stress as the multiple objectives. The results indicate that the method is quite effective in solving optimization problems with conflicting objective functions.

Chattopadhyay, Aditi↗
NASA NTRS1988

Rotating hot-wire investigation of the vortex responsible for blade-vortex interaction noise

This distribution of the circumferential velocity of the vortex responsible for blade-vortex interaction noise was measured using a rotating hot-wire rake synchronously meshed with a model helicopter rotor at the blade passage frequency. Simultaneous far-field acoustic data and blade differential pressure measurements were obtained. Results show that the shape of the measured far-field acoustic blade-vortex interaction signature depends on the blade-vortex interaction geometry. The experimental results are compared with the Widnall-Wolf model for blade-vortex interaction noise.

Fontana, Richard Remo↗
NASA NTRS1989

Integrated aerodynamic/dynamic optimization of helicopter rotor blades

An integrated aerodynamic/dynamic optimization procedure is used to minimize blade weight and 4 per rev vertical hub shear for a rotor blade in forward flight. The coupling of aerodynamics and dynamics is accomplished through the inclusion of airloads which vary with the design variables during the optimization process. Both single and multiple objective functions are used in the optimization formulation. The Global Criteria Approach is used to formulate the multiple objective optimization and results are compared with those obtained by using single objective function formulations. Constraints are imposed on natural frequencies, autorotational inertia, and centrifugal stress. The program CAMRAD is used for the blade aerodynamic and dynamic analyses, and the program CONMIN is used for the optimization. Since the spanwise and the azimuthal variations of loading are responsible for most rotor vibration and noise, the vertical airload distributions on the blade, before and after optimization, are compared. The total power required by the rotor to produce the same amount of thrust for a given area is also calculated before and after optimization. Results indicate that integrated optimization can significantly reduce the blade weight, the hub shear and the amplitude of the vertical airload distributions on the blade and the total power required by the rotor.

Chattopadhyay, Aditi↗
NASA NTRS1988

Space Shuttle Main Engine High Pressure Fuel Turbopump Turbine Blade Cracking

The analytical results from two-dimensional (2D) and three-dimensional (3D) finite element model investigations into the cracking of Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) first- and second-stage turbine blades are presented. Specifically, the initiation causes for transverse cracks on the pressure side of the firststage blade fir tree lobes and face/corner cracks on the downstream fir tree face of the second-state blade are evaluated. Because the blade material, MAR-M-246 Hf (DS), is highly susceptible to hydrogen embrittlement in the -100 F to 400 F thermal environment, a steady-state condition (full power level = 109 percent) rather than a start-up or shut-down transient was considered to be the most likely candidate for generating a high-strain state in the fir tree areas. Results of the analyses yielded strain levels on both first- and second-stage blade fir tree regions that are of a magnitude to cause hydrogen assisted low cycle fatigue cracking. Also evident from the analysis is that a positive margin against fir tree cracking exists for the planned design modifications, which include shot peening for both first- and second-stage blade fir tree areas.

Lee, Henry↗