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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
NASA NTRS1975

Acoustic emission characteristics of copper alloys under low-cycle fatigue conditions

The acoustic emission (AE) characteristics of pure copper, zirconium-copper, and several copper alloys were determined to develop nondestructive evaluation schemes of thrust chambers through AE techniques. The AE counts rms voltages, frequency spectrum, and amplitude distribution analysis evaluated AE behavior under fatigue loading conditions. The results were interpreted with the evaluation of wave forms, crack propagation characteristics, as well as scanning electron fractographs of fatigue-tested samples. AE signals at the beginning of a fatigue test were produced by a sample of annealed alloys. A sample of zirconium-containing alloys annealed repeatedly after each fatigue loading cycle showed numerous surface cracks during the subsequent fatigue cycle, emitting strong-burst AE signals. Amplitude distribution analysis exhibits responses that are characteristic of certain types of AE signals.

Krampfner, Y.↗
NASA NTRS1982

A simplified design procedure for life prediction of rocket thrust chambers

An analytical procedure for predicting thrust chamber life is developed. The hot-gas-wall ligaments separating the coolant and combustion gas are subjected to pressure loading and severe thermal cycling. The resulting stresses interact during plastic straining causing incremental bulging of the ligaments during each firing cycle. This mechanism of plastic ratcheting is analyzed and a method using a yield surface for combined bending and membrane loading developed for determining the incremental permanent deflection and progressive thinning near the center of the ligaments. Fatigue and tensile instability are analyzed as possible failure modes. Results of the simplified analyses compare favorably with available experimental data and finite element analysis results for OFHC (Oxygen Free High Conductivity) copper. They are also in reasonably good agreement with experimental data for NARloy Z, a copper-zirconium-silver alloy developed by the Rocketdyne Division of Rockwell International.

Porowski, J. S.↗
NASA NTRS1993

Computer program for analysis of high speed, single row, angular contact, spherical roller bearing, SASHBEAN. Volume 1: User's guide

The computer program SASHBEAN (Sikorsky Aircraft Spherical Roller High Speed Bearing Analysis) analyzes and predicts the operating characteristics of a Single Row, Angular Contact, Spherical Roller Bearing (SRACSRB). The program runs on an IBM or IBM compatible personal computer, and for a given set of input data analyzes the bearing design for it's ring deflections (axial and radial), roller deflections, contact areas and stresses, induced axial thrust, rolling element and cage rotation speeds, lubrication parameters, fatigue lives, and amount of heat generated in the bearing. The dynamic loading of rollers due to centrifugal forces and gyroscopic moments, which becomes quite significant at high speeds, is fully considered in this analysis. For a known application and it's parameters, the program is also capable of performing steady-state and time-transient thermal analyses of the bearing system. The steady-state analysis capability allows the user to estimate the expected steady-state temperature map in and around the bearing under normal operating conditions. On the other hand, the transient analysis feature provides the user a means to simulate the 'lost lubricant' condition and predict a time-temperature history of various critical points in the system. The bearing's 'time-to-failure' estimate may also be made from this (transient) analysis by considering the bearing as failed when a certain temperature limit is reached in the bearing components. The program is fully interactive and allows the user to get started and access most of its features with a minimal of training. For the most part, the program is menu driven, and adequate help messages were provided to guide a new user through various menu options and data input screens. All input data, both for mechanical and thermal analyses, are read through graphical input screens, thereby eliminating any need of a separate text editor/word processor to edit/create data files. Provision is also available to select and view the contents of output files on the monitor screen if no paper printouts are required. A separate volume (Volume-2) of this documentation describes, in detail, the underlying mathematical formulations, assumptions, and solution algorithms of this program.

Aggarwal, Arun K.↗
NASA NTRS2015

Experimental Investigation of Rotorcraft Outwash in Ground Effect

The wake characteristics of a rotorcraft are affected by the proximity of a rotor to the ground surface, especially during hover. Ground effect is encountered when the rotor disk is within a distance of a few rotor radii above the ground surface and results in an increase in thrust for a given power relative to that same power condition with the rotor out of ground effect. Although this phenomenon has been highly documented and observed since the beginning of the helicopter age, there is still a relatively little amount of flow-field data existing to help understand its features. Joint Army and NASA testing was conducted at NASA Langley Research Center using a powered rotorcraft model in hover at various rotor heights and thrust conditions in order to contribute to the complete outwash data set. The measured data included outwash velocities and directions, rotor loads, fuselage loads, and ground pressures. The researchers observed a linear relationship between rotor height and percent download on the fuselage, peak mean outwash velocities occurring at radial stations between 1.7 and 1.8 r/R regardless of rotor height, and the measurement azimuthal dependence of the outwash profile for a model incorporating a fuselage. Comparisons to phase-locked PIV data showed similar contours but a more contracted wake boundary for the PIV data. This paper describes the test setup and presents some of the averaged results.

Tanner, Philip E.↗
NASA NTRS1986

Load cell verification of the uprated high pressure oxygen turbopump for the Space Shuttle Main Engine

The high pressure turbomachinery of the Space Shuttle Main Engine has the highest power-to-weight ratio of any operational machine known. Subsynchronous rotor whirl of the high pressure oxygen turbopump occurred in development testing at full-power level (109 percent thrust). The means by which the turbopump was successfully uprated is presented herein. The subsynchronous motion was determined to be driven by impeller destabilizing forces in combination with low net damping and bearing degradation. The degradation resulted from ball wear due primarily to an excessive loading condition of operating too near the lightly damped rotor second critical speed while under a large static load and, secondarily, from reverse bearing loading or loss of internal clearance and coolant during simulated flight conditions. The rotor response was reduced by stiffening the shaft and supports, optimizing the stiffness and damping of annular seals, and increasing the bearing deadband. The uprated oxygen turbopump configuration was verified by converting the pump and bearing support into a load cell for the purpose of systematically quantifying the load reduction benefits relative to baseline turbopumps. The damped second critical speed margin and the load sharing have been substantially improved which has resulted in reduced bearing loads for improved service life of the machine at full-power level.

Beatty, R. F.↗
NASA NTRS1991

Nonlinear structural analysis of cylindrical thrust chambers using viscoplastic models

The results are presented of a viscoplastic stress-strain analysis of a cylindrical thrust chamber used in experiments that were designed to simulate the SSME operating conditions. The inelastic strain was calculated by using a viscoplastic model, and a quasi-three-dimensional structural analysis was performed by using a finite element program MARC. The temperatures and pressures were calculated by using the loading cycles of experiments, and these temperatures and pressures were used in the computations. The deformed shape of the component was predicted after the end of each loading cycle. The predicted shape qualitatively replicated the deformed shape of the component as observed in experiments. The results indicate that the use of viscoplastic models for structural analysis may lead to more realistic life assessments of experimental thrust chambers.

Arya, Vinod K.↗
NASA NTRS2009

The Second Year of Dawn Mission Operations: Mars Gravity Assist and Onward to Vesta

Dawn launched in September 2007 on a mission to orbit main belt asteroids (4) Vesta in 2011 - 2012 and (1) Ceres in 2015. The mission is enabled by an ion propulsion system, which will be operated for the majority of the interplanetary cruise. Following 10.5 months of thrusting that concluded in October 2008, the spacecraft began a period of optimal coast that ended in June 2009. A Mars gravity assist in February 2009 provided an effective deltav of 2.6 km/s. The mission flexibility afforded by the use of ion propulsion provided relatively simple targeting at Mars. Additional engineering activities were conducted during the coast period after Mars, including loading new software into the spacecraft's central computer. This paper describe the progress of the mission, including the approach to Mars, the encounter itself, special activities conducted prior to the resumption of ion thrusting, and the continuation toward Vesta.

Rayman, Marc D.↗
NASA NTRS2016

Effect of Stagger on the Vibroacoustic Loads from Clustered Rockets

The effect of stagger startup on the vibro-acoustic loads that form during the end- effects-regime of clustered rockets is studied using both full-scale (hot-gas) and laboratory scale (cold gas) data. Both configurations comprise three nozzles with thrust optimized parabolic contours that undergo free shock separated flow and restricted shock separated flow as well as an end-effects regime prior to flowing full. Acoustic pressure waveforms recorded at the base of the nozzle clusters are analyzed using various statistical metrics as well as time-frequency analysis. The findings reveal a significant reduction in end- effects-regime loads when engine ignition is staggered. However, regardless of stagger, both the skewness and kurtosis of the acoustic pressure time derivative elevate to the same levels during the end-effects-regime event thereby demonstrating the intermittence and impulsiveness of the acoustic waveforms that form during engine startup.

Rojo, Raymundo↗
NASA NTRS1978

Calculation of the longitudinal aerodynamic characteristics of upper-surface-blown wing-flap configurations

An engineering method for predicting the longitudinal aerodynamic characteristics of wing-flap configurations with upper surface blowing (USB) was developed. Potential flow models were incorporated into the prediction method: a wing and flap lifting surface model and a jet wake model. The wing-flap model used a vortex-lattice to represent the wing and flaps. The wing had an arbitrary planform and camber and twist, and the flap system was made up of a Coanda flap and other flap segments of arbitrary size. The jet wake model consisted of a series of closely spaced rectangular vortex rings. The wake was positioned such that it was tangent to the upper surface of the wing and flap between the exhaust nozzle and the flap trailing edge. It was specified such that the mass, momentum, and spreading rates were similar to actual USB jet wakes. Comparisons of measured and predicted pressure distributions, span load distributions, and total lift and pitching-moment coefficients on swept and unswept USB configurations are included. A wide range of thrust coefficients and flap deflection angles were considered at angles of attack up to the onset of stall.

Mendenhall, M. R.↗
NASA NTRS1978

Trade Studies Relating to a Long Range Mach 2.6 Supercruiser

A systems study was conducted on an aircraft concept, representative of a supersonic-cruise military aircraft (supercruiser). The study results indicate that supersonic ranges in excess of 4000 n.mi. at a Mach number of 2.62 are possible with a 500 lbf class aircraft. Trade studies, to determine the sensitivity of supersonic range to parameters which would improve maneuverability, indicate that thrust-weight ratios of as much as 0.5 can be used without significantly decreasing supersonic range; however, increasing the thrust-weight ratio to 1.0 decreases the range capability by about 1100 n.mi. The range penalty for increasing the aircraft limit load-factor from 4.0 to 9.0 is about 500 n.mi. The increased fuel volume of several configurations improved the supersonic range capability by about 1200 n.mi. but, due to associated losses in supersonic L/D, had an insignificant effect on the range at a Mach number of 2.62.

Foss, W. E., Jr.↗
NASA NTRS1986

Shifts in shuttle SRM performance because of ammonium perchlorate crystal shape on missions 51-I/J and 61-A/B

The design of the Space Shuttle vehicle configuration requires that the SRMs produce thrust within tightly-controlled limits. These limits provide assurance that Shuttle ascent performance goals will be achieved within the vehicle flight load constraints. The SRM's will perform within these limits if overall SRM reproducibility is maintained. This report will initially describe the excellent performance reproducibility of the 24 SRMs during the first 12 flights STS-8 through STS-26 (Mission 51-F) using the HPM SRM. Secondly, this report will describe the transient phenomena which interrupted the reproducibility in the first 20 sec of flight for four flights (Missions 51-I/J and 61-A/B). The cause of this 20 sec phenomena is postulated to be a change in the crystal shape of the ammonium perchlorate used in the propellant. This shape change coincided with the performance shift on these four flights. The ballistic effect of the crystal shape change is manifested as a change to the generic HUMP or BARF curve of the Shuttle SRM thrust/pressure-time curve. As the crystal shape change was corrected by the vendor, the performance produced by the Shuttle SRM returned to normal.

Blackwell, D. L.↗
NASA NTRSDate not supplied

Acoustic and Performance Measurements Obtained in the NASA Langley Small Hover Anechoic Chamber

The emergence of small Unmanned Aircraft Systems (UAS) and Advanced Air Mobility (AAM) vehicles has motivated the need to acoustically characterize the rotors found on these vehicle platforms. Hover chamber tests of small rotors are beneficial in assessing the noise impact of UAS, and potentially larger AAM vehicles. Various experiments have been conducted in the NASA Langley Small Hover Anechoic Chamber (SHAC), formerly known as the Small Anechoic Jet Facility (SAJF), in order to investigate the noise and performance of small rotors. One of these tests was that of an “ideally twisted rotor”, which was designed in order to simplify the theoretical rotor inflow for a target thrust condition in hover. This rotor was fabricated using state-of-the-art rapid prototyping and tested in the SHAC. Aerodynamic load and acoustic data were acquired across a range of rotation rates and rotor collective settings. Both tonal and broadband components were identified in the acoustic data, with broadband noise being a prominent contributor to the overall rotor system noise.

Nicole Pettingill↗
NASA NTRS1991

Introduction of the M-85 high-speed rotorcraft concept

As a result of studying possible requirements for high-speed rotorcraft and studying many high-speed concepts, a new high-speed rotorcraft concept, designated as M-85, was derived. The M-85 is a helicopter that is reconfigured to a fixed-wing aircraft for high-speed cruise. The concept was derived as an approach to enable smooth, stable conversion between fixed-wing and rotary-wing while retaining hover and low-speed flight characteristics of a low disk loading helicopter. The name, M-85, reflects the high-speed goals of 0.85 Mach number at high altitude. For a high-speed rotorcraft, it is expected that a viable concept must be a cruise-efficient, fixed-wing aircraft so it may be attractive for a multiplicity of missions. It is also expected that a viable high-speed rotorcraft concept must be cruise efficient first and secondly, efficient in hover. What makes the M-85 unique is the large circular hub fairing that is large enough to support the aircraft during conversion between rotary-wind and fixed-wing modes. With the aircraft supported by this hub fairing, the rotor blades can be unloaded during the 100 percent change in rotor rpm. With the blades unloaded, the potential for vibratory loads would be lessened. In cruise, the large circular hub fairing would be part of the lifting system with additional lifting panels deployed for better cruise efficiency. In hover, the circular hub fairing would slightly reduce lift potential and/or decrease hover efficiency of the rotor system. The M-85 concept is described and estimated forward flight performance characteristics are presented in terms of thrust requirements and L/D with airspeed. The forward flight performance characteristics reflect recent completed wind tunnel tests of the wing concept. Also presented is a control system technique that is critical to achieving low oscillatory loads in rotary-wing mode. Hover characteristics, C(sub p) versus C(sub T) from test data, is discussed. Other techniques pertinent to the M-85 concept such as passively controlling inplane vibration during starting and stopping of the rotor system, aircraft control system, and rotor drive technologies are discussed.

Stroub, Robert H.↗
NASA NTRS2004

Analysis of Factors Affecting the Performance of RLV Thrust Cell Liners

The reusable launch vehicle (RLV) thrust cell liner, or thrust chamber, is a critical component of the Space Shuttle Main Engine (SSME). It is designed to operate in some of the most severe conditions seen in engineering practice. This requirement, in conjunction with experimentally observed 'dog-house' failure modes characterized by bulging and thinning of the cooling channel wall, provides the motivation to study the factors that influence RLV thrust cell liner performance. Factors or parameters believed to be directly related to the observed characteristic deformation modes leading to failure under in-service loading conditions are identified, and subsequently investigated using the cylindrical version of the higher-order theory for functionally graded materials in conjunction with the Robinson's unified viscoplasticity theory and the power-law creep model for modeling the response of the liner s constituents. Configurations are analyzed in which specific modifications in cooling channel wall thickness or constituent materials are made to determine the influence of these parameters on the deformations resulting in the observed failure modes in the outer walls of the cooling channel. The application of thermal barrier coatings and functional grading are also investigated within this context. Comparison of the higher-order theory results based on the Robinson and power-law creep model predictions has demonstrated that, using the available material parameters, the power-law creep model predicts more precisely the experimentally observed deformation leading to the 'dog-house' failure mode for multiple short cycles, while also providing much improved computational efficiency. However, for a single long cycle, both models predict virtually identical deformations. Increasing the power-law creep model coefficients produces appreciable deformations after just one long cycle that would normally be obtained after multiple cycles, thereby enhancing the efficiency of the analysis. This provides a basis for the development of an accelerated modeling procedure to further characterize dog-house deformation modes in RLV thrust cell liners. Additionally, the results presented herein have demonstrated that the mechanism responsible for deformation leading to 'dog-house' failure modes is driven by pressure, creep/relaxation and geometric effects.

Arnold, Steven M.↗
NASA NTRS1979

Investigation of surface fluctuating pressures on a 1/4 scale YC-14 upper surface blown flap model

Fluctuating pressures were measured at 30 positions on the surface of a 1/4-scale YC-14 wing and fuselage model during an outdoor static testing program. These data were obtained as part of a NASA program to study the fluctuating loads imposed on STOL aircraft configurations and to further the understanding of the scaling laws of unsteady surface pressure fields. Fluctuating pressure data were recorded at several discrete engine thrust settings for each of 16 configurations of the model. These data were reduced using the technique of random data analysis to obtain auto-and cross-spectral density functions and coherence functions for frequencies from 0 to 10 kHz, and cross-correlation functions for time delays from 0 to 10.24 ms. Results of this program provide the following items of particular interest: (1) Good collapse of normalized PSD functions on the USB flap was found using a technique applied by Lilley and Hodgson to data from a laboratory wall-jet apparatus. (2) Results indicate that the fluctuating pressure loading on surfaces washed by the jet exhaust flow was dominated by hydrodynamic pressure variations, loading on surface well outside the flow region dominated by acoustic pressure variations, and loading near the flow boundaries from a mixture of the two.

Pappa, R. S.↗
NASA NTRS2004

Thrust Stand for Electric Propulsion Performance Evaluation

An electric propulsion thrust stand capable of supporting thrusters with total mass of up to 125 kg and 1 mN to 1 N thrust levels has been developed and tested. The mechanical design features a conventional hanging pendulum arm attached to a balance mechanism that transforms horizontal motion into amplified vertical motion, with accommodation for variable displacement sensitivity. Unlike conventional hanging pendulum thrust stands, the deflection is independent of the length of the pendulum arm, and no reference structure is required at the end of the pendulum. Displacement is measured using a non-contact, optical linear gap displacement transducer. Mechanical oscillations are attenuated using a passive, eddy current damper. An on-board microprocessor-based level control system, which includes a two axis accelerometer and two linear-displacement stepper motors, continuously maintains the level of the balance mechanism - counteracting mechanical %era drift during thruster testing. A thermal control system, which includes heat exchange panels, thermocouples, and a programmable recirculating water chiller, continuously adjusts to varying thermal loads to maintain the balance mechanism temperature, to counteract thermal drifts. An in-situ calibration rig allows for steady state calibration both prior to and during thruster testing. Thrust measurements were carried out on a well-characterized 1 kW Hall thruster; the thrust stand was shown to produce repeatable results consistent with previously published performance data.

Markusic, T. E.↗
NASA NTRS1985

Concurrent processing for nonlinear analysis of hollow rectangular structural sections

A concurrent processing algorithm is developed for a materially nonlinear analysis of hollow square and rectangular structural sections and implemented on a special purpose multiprocessor computer at NASA Langley Research Center referred to as the 'Finite Element Machine'. The cross sectional thrust-moment-curvature relations are generated concurrently using a tangent stiffness approach and yield surfaces are obtained which represent the interaction between axial load and biaxial moments. For the study, a maximum speed-up factor of 7.69 is achieved on eight processors.

Darbhamulla, S. P.↗
NASA NTRS2011

High-Payoff Space Transportation Design Approach with a Technology Integration Strategy

A general architectural design sequence is described to create a highly efficient, operable, and supportable design that achieves an affordable, repeatable, and sustainable transportation function. The paper covers the following aspects of this approach in more detail: (1) vehicle architectural concept considerations (including important strategies for greater reusability); (2) vehicle element propulsion system packaging considerations; (3) vehicle element functional definition; (4) external ground servicing and access considerations; and, (5) simplified guidance, navigation, flight control and avionics communications considerations. Additionally, a technology integration strategy is forwarded that includes: (a) ground and flight test prior to production commitments; (b) parallel stage propellant storage, such as concentric-nested tanks; (c) high thrust, LOX-rich, LOX-cooled first stage earth-to-orbit main engine; (d) non-toxic, day-of-launch-loaded propellants for upper stages and in-space propulsion; (e) electric propulsion and aero stage control.

McCleskey, C. M.↗