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At least 505 records · Page 28

Weld Repair of Thin Aluminum Sheet

Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

Beuyukian, C. S.↗

Method and apparatus for making an optical element having a dielectric film

A film-application device (FAD) comprising a pair of exterior, tapered, O-ring bearing plate members and a central plate member for simplifying the process of thermally bonding a thin dielectric film to a substrate comprising an optical element are discussed. In use, the film is sandwiched between the O rings and stretched across the optical element by squeezing the exterior plates together before bonding to the element. The film may be used for protecting the optical element or to reduce surface reflection of radiation. The FAD may also be used without the center plate to stretch a dielectric film prior to its attachment to or insertion in a holder to make pellicles or beam-splitters.

Augason, Gordon C.↗

Effect of splitter plate on unsteady flows around a body of revolution at incidence

Numerical solutions of the thin-layer approximation of the 3D Navier-Stokes equations are presented for flows around an ogive-cylinder body with and without a splitter plate. It is suggested that the presence of the splitter plate prevents the interaction between flows on either side of the symmetry plane. It is concluded that, as a result of the enforced symmetry, the antisymmetric mode of the convective instability near the apex of the body cannot be excited and, therefore, the vortices remain symmetric, staying low and parallel to the upper body surface. The antisymmetric mode of the absolute instability mechanism cannot be initiated, which suppresses the alternate shedding of vortices from the cylindrical portion of the body. High-frequency fluctuations of the shear layer are found to remain virtually unaffected by the presence of the splitter plate.

Degani, David↗

Flat plate heat transfer for laminar transition and turbulent boundary layers using a shock tube

Heat transfer results are presented for laminar, transition, and turbulent boundary layers for a Mach number of 0.12 with gas temperatures of 425 K and 1000 K over a flat plate at room temperature. The measurements were made in air for a Reynolds number range of 600 to 6 million. The heat transfer measurements were conducted in a 70-ft long, 4 in. diameter shock tube. Reflecting wedges were used to reflect the incident shock wave to produce a flow Mach number of 0.12 behind the reflected shock wave. Thin film platinum heat gages were mounted on the plate surface to measure the local heat flux. The laminar results for gas temperatures of 425 K to 1000 K agree well with theory. The turbulent results are also close to incompressible theory, with the 1000 K flow case being slightly higher. The transition results lie between the laminar and turbulent predictions.

Brostmeyer, J. D.↗

Upwind Navier-Stokes solutions for separated periodic flows

The application of an upwind implicit approximate factorization Navier-Stokes algorithm to highly separated flow is described. Using both the thin-layer and complete forms of the Navier-Stokes equations, the low Reynolds number laminar flow around a circular cylinder with periodic shedding is solved. The effect of grid density, grid extent, and time step on the Strouhal number is shown. Results from both sets of equations agree within the experimental data band. Unsteady, laminar flow computations around inclined plates and separated airfoils are also described. Strouhal numbers agree to within 5 percent of experiments for inclined plates. Differences between the complete equations and the thin-layer approximation for separated periodic flows are discussed. Computations of an impulsively started circular cylinder and airfoil yield time-accurate flowfield shapes in good agreement with experimental flow visualizations. The turbulent computation of an airfoil at a high angle-of-attack is massively separated, but shows no evidence of periodicity.

Rumsey, C. L.↗

Metal-shearing energy absorber

Device, consisting of tongue of thin aluminum alloy strip, pull tab, slotted steel plate which serves as cutter, and steel buckle, absorbs mechanical energy when its ends are subjected to tensile loading. Device is applicable as auxiliary shock absorbing anchor for automobile and airplane safety belts.

Fay, R. J.↗

Transmission line for S-band masers

Transmission-line is coaxial. Its outer conductor is made of thin-wall stainless-steel tube; inside is plated with 0.0025 mm copper and 0.0003 mm gold. This combination gives little microwave loss and adequate thermal isolation.

Clauss, R. C.↗

Measuring Elastic Modulus of Sintered Metal

Technique minimizes effect of substrate on thin sintered coating. Uniaxial tension test yields approximate value for elastic modulus of sintered material on thin substrate. Electrode composed of central perforated nickel plated steel sheet about 4 mils (0.1mm) thick, coated on each face by porous sintered nickel about 8 mils (0.2mm) thick.

Fedors, R. F.↗

Ultrasonic level sensors for liquids under high pressure

An ultrasonic level sensor of novel design continuously measures the level of a liquid subjected to a high pressure (up to about 40 MPa), as is sometimes required for the effective transfer of the liquid. The sensor operates as a composite resonator fabricated from a standard high-pressure plug. A flat-bottom hole is machined into the plug along its center line. An ultrasonic transducer is bonded rigidly to the interior surface of the bottom wall, while the exterior surface is in contact with the liquid. Although the bottom wall is designed to satisfy the pressure code, it is still sufficiently thin to permit ready excitation of the axisymmetric plate modes of vibration. The liquid level is measured by a conventional pulse-echo technique. A prototype sensor was tested successfully in a 2300-l water vessel at pressures up to about 37 MPa. A spectral analysis of the transmitted pulse reveals that the flexural, extensional, thickness-shear, and radial plate modes are excited into vibration, but none of these appears to be significantly affected by the pressurization of the liquid.

Zuckerwar, A. J.↗

Anharmonic and screening corrections to the melting of a two-dimensional charged colloidal crystal

The Kosterlitz-Thouless-Halperin-Nelson-Young theory of melting is applied to a two-dimensional charged colloidal crystal. The renormalization of elastic constants due to anharmonic and dislocation pair-screening effects is calculated. For colloidal spheres ('polyballs') suspended in a thin film of water confined between two glass plates whose surfaces are highly charged, as in recent experimental configurations, the corrections to the harmonic results simply require an altered effective polyball charge to reproduce virtually the identical melting curve of the harmonic approximation (which agrees well with experiment). The effect on the melting curve of added salt is also calculated; the corresponding experiments have yet to be performed. For a film between uncharged surfaces the anharmonic correction again softens the lattice significantly. Dislocation pair screening causes an additional but minor reduction of the elastic constants. Neither correction eliminates a nonmelting behavior characteristic of the two-dimensional screened Coulomb system in this configuration.

Chang, Enson↗

The wave numbers of supercritical surface tension driven Benard convection

The cell size or the wave numbers of supercritical hexagonal convection cells in primarily surface tension driven convection on a uniformly heated plate was studied experimentally in thermal equilibrium in thin layers of silicone oil of large aspect ratio. It was found that the cell size decreases with increased temperature difference in the slightly supercritical range, and that the cell size is unique within the experimental error. It was also observed that the cell size reaches a minimum and begins to increase at larger temperature differences. This reversal of the rate of change of the wave number with temperature difference is attributed to influences of buoyancy on the fluid motion. The consequences of buoyancy were tested with three fluid layers of different depth.

Koschmieder, E. L.↗

RCS Analysis of Plate Geometries, parts 1 and 2

High-frequency techniques for Radar Cross Section (RCS) prediction of plate geometries and a physical optics/equivalent currents model for the RCS of trihedral corner reflectors are addressed. In part 1, a Uniform Theory of Diffraction (UTD) model for the principal-plane radar cross section (RCS) of a perfectly conducting, rectangular plate coated on one side with an electrically thin, lossy dielectric is presented. In part 2, the scattering in the interior regions of both square and triangular trihedral corner reflectors are examined.

Balanis, Constantine A.↗

High-frequency techniques for RCS prediction of plate geometries

A Uniform Theory of Diffraction (UTD) model for the principal-plane radar cross section (RCS) of a perfectly conducting, rectangular plate coated on one side with an electrically thin (t much less than lambda), lossy dielectric is presented. The incorporation of higher-order, multiple diffractions and of multiply diffracted surface-waves is discussed in detail. It is demonstrated that these terms are crucial to obtaining an accurate model. Approximations that are used in the model are discussed. Suggestions for improvements to the model are made. Validation is provided via comparison with experimental data and a physical optics (PO) model.

Balanis, Constantine A.↗

Micromechanical models for textile structural composites

The objective is to develop micromechanical models for predicting the stiffness and strength properties of textile composite materials. Two models are presented to predict the homogeneous elastic constants and coefficients of thermal expansion of a textile composite. The first model is based on rigorous finite element analysis of the textile composite unit-cell. Periodic boundary conditions are enforced between opposite faces of the unit-cell to simulate deformations accurately. The second model implements the selective averaging method (SAM), which is based on a judicious combination of stiffness and compliance averaging. For thin textile composites, both models can predict the plate stiffness coefficients and plate thermal coefficients. The finite element procedure is extended to compute the thermal residual microstresses, and to estimate the initial failure envelope for textile composites.

Marrey, Ramesh V.↗

X-Ray Exposure of Electron-Deposited Photoresist for Conformal Lithography on Corrugated Surfaces

Proximity printing using synchrotron X-ray lithography provides high resolution pattern transfer with large depth of field, low diffraction effects and no reflection from the substrate. Electro-plating of photo-resist allows deposition of thin, uniform films over geometrically complex and topographically diverse, electrically conductive surfaces.

Electron-deposited resist X-ray lithography Deep d↗

Practical Solution of Plastic Deformation Problems in Elastic-Plastic Range

A practical method for solving plastic deformation problems in the elastic-plastic range is presented. The method is one of successive approximations and is illustrated by four examples which include a flat plate with temperature distribution across the width. a thin shell with axial temperature distribution, a solid cylinder with radial temperature distribution, and a rotating disk with radial temperature distribution.

Mendelson, A.↗

Improved Electromagnetic Brake

A proposed design for an electromagnetic brake would increase the reliability while reducing the number of parts and the weight, relative to a prior commercially available electromagnetic brake. The reductions of weight and the number of parts could also lead to a reduction of cost. A description of the commercial brake is prerequisite to a description of the proposed electromagnetic brake. The commercial brake (see upper part of figure) includes (1) a permanent magnet and an electromagnet coil on a stator and (2) a rotor that includes a steel contact plate mounted, with tension spring loading, on an aluminum hub. The stator is mounted securely on a stationary object, which would ordinarily be the housing of a gear drive or a motor. The rotor is mounted on the shaft of the gear drive or motor. The commercial brake nominally operates in a fail-safe (in the sense of normally braking) mode: In the absence of current in the electromagnet coil, the permanent magnet pulls the contact plate, against the spring tension, into contact with the stator. To release the brake, one excites the electromagnet with a current of the magnitude and polarity chosen to cancel the magnetic flux of the permanent magnet, thereby enabling the spring tension to pull the contact plate out of contact with the stator. The fail-safe operation of the commercial brake depends on careful mounting of the rotor in relation to the stator. The rotor/stator gap must be set with a tolerance between 10 and 15 mils (between about 0.25 and about 0.38 mm). If the gap or the contact pad is thicker than the maximum allowable value, then the permanent magnetic field will not be strong enough to pull the steel plate across the gap. (For this reason, any contact pad between the contact plate and the stator must also be correspondingly thin.) If the gap exceeds the maximum allowable value because of shaft end play, it becomes impossible to set the brake by turning off the electromagnet current. Although it may still be possible to set the brake by applying an electromagnet current to aid the permanent magnetic field instead of canceling it, this action can mask an out-of-tolerance condition in the brake and it does not restore the fail-safe function of setting the brake when current is lost.

Martin, Toby B.↗

Models of convection-driven tectonic plates - A comparison of methods and results

Recent numerical studies of convection in the earth's mantle have included various features of plate tectonics. This paper describes three methods of modeling plates: through material properties, through force balance, and through a thin power-law sheet approximation. The results obtained are compared using each method on a series of simple calculations. From these results, scaling relations between the different parameterizations are developed. While each method produces different degrees of deformation within the surface plate, the surface heat flux and average plate velocity agree to within a few percent. The main results are not dependent upon the plate modeling method and herefore are representative of the physical system modeled.

King, Scott D.↗