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502 records · Page 28

Used Nuclear Fuel-Storage, Transportation & Disposal Analysis Resource and Data System (UNF-ST&DARDS)

This will be licensed via RSICC. A new, integrated data and analysis system has been designed to simplify and automate the performance of accurate and efficient evaluations for characterizing the input to the overall nuclear waste management system -UNF-Storage, Transportation & Disposal Analysis Resource and Data System (UNF-ST&DARDS). A relational database within UNF-ST&DARDS provides a standard means by which UNF-ST&DARDS can succinctly store and retrieve modeling and simulation (M&S) parameters for specific spent nuclear fuel analysis. A library of various analysis model templates provides the ability to communicate the various set of M&S parameters to the most appropriate M&S application. Interactive visualization capabilities facilitate data analysis and results interpretation. UNF-ST&DARDS current analysis capabilities include (1) assembly-specific depletion and decay, (2) and spent nuclear fuel cask-specific criticality and shielding. Currently, UNF-ST&DARDS uses SCALE nuclear analysis code system for performing nuclear analysis.

Banerjee, Kaushik↗

CISCC Countermeasures for Spent Fuel Canisters in Concrete Casks

Aging management of spent fuel is an important issue worldwide. Chloride-induced stress corrosion cracking (CISCC) of welded canisters is particularly important for concrete casks, where it occurs in response to a combination of environmental, material, and residual stress factors. In this paper, we introduce a countermeasure to prevent the occurrence of CISCC by adjusting the flow rate of the cooling air into the concrete cask so that the canister surface temperature does not decrease below 100°C, which is a conservative deliquesce temperature threshold for CISCC occurrence. The flow adjustment device was installed in a cask model, and two tests were conducted under the heat rate conditions corresponding to those of an actual canister. In the first test, the device was operated under a condition where the canister surface temperature was below 100°C to verify whether it could increase the canister surface temperature to above 100°C. In the second test, the heat rate was decreased from a state where the canister surface temperature was above 100°C, to verify whether the device could maintain the canister surface temperature above 100°C. Good results were obtained in both cases. However, in the case of a low decay heat rate of spent fuel after extended dry storage, the temperature of the canister surface may decrease below 100°C even if no air supply is provided. Therefore, in this case, it may be necessary to take measures such as blocking air outlets.

Takeda, Hirofumi↗

Assessment of Vibration and Shock Loading Environments on Steels Used in Railroad Applications Considering Hydrogen Embrittlement

Studies that examine the combined effects of hydrogen and rail loading environments in the context of hydrogen embrittlement of steels have not been performed. Large-scale hydrogen storage requires either gaseous hydrogen stored in pressure vessels and tubing or liquid hydrogen in cryogenic, insulated tanks. Since the focus of this study is on steels, we examine the influence of hydrogen on stainless steel used for high pressure tubing and cryogenic tanks and Cr-Mo steel liners used in gaseous pressure vessels. Literature studies show that despite hydrogen degradation, these steels can be used effectively and safely if the stresses are managed. The shock and vibration environment on railcars present unique environments where stresses and loading rates can be high. A literature review was conducted to understand the accelerations experienced in rail by examining instrumented railcars of nuclear fuel casks. Hydrogen studies were examined that focused on steel pressure hardware with an emphasis on fatigue, fast loading rates, and low temperatures. A simplified fatigue assessment was performed to examine design cycles for three different hydrogen components: stainless steel tubing, stainless steel cryogenic tanks, and gaseous pressure vessels. The assessments were idealized and used bounding cases of accelerations in both normal rail conditions and coupling events. In normal shock and vibration environments when accelerations were less than 2 g, infinite design life was calculated. In extreme shock or coupling environments, finite design life was calculated which was shown to be dependent on unsupported lengths of pressure components. It was shown that adjusting the unsupported length can reduce the bending stress thereby increasing design life.

36 MATERIALS SCIENCE↗

Mechanical Loads on Spent Nuclear Fuel in the General 30 cm Package Drop Scenario

The U.S. Department of Energy Office of Nuclear Energy (DOE-NE) Spent Fuel and Waste Science & Technology (SFWST) research program is guided by the high-level goal of closing prioritized knowledge gaps related to spent nuclear fuel (SNF) storage and transportation, which are summarized by Saltzstein et al. (2020). One of the high-priority knowledge gaps is the identification and quantification of mechanical loads that are expected to affect SNF during normal conditions of transportation and storage to inform the range of physical SNF test programs. This report uses modeling and analysis methods to estimate the mechanical loads on spent nuclear fuel (SNF) in the general 30 cm package drop scenario. The drop scenario assumes impact limiters are in place in the transportation configuration and the impact surface is perfectly rigid. The goal of this analysis is to consider the universe of potential mechanical loading conditions that can happen to SNF and present the results in a manner that is useful for materials testing, decision making, and regulatory rule making purposes. This study uses validated finite element models and methods to perform a broad parametric study of key variables that can affect the mechanical loads on SNF during a hypothetical package free drop scenario. Physical drop test data from a cask and fuel assembly drop test campaign is the basis for model validation. Additionally, the results of the parametric study are used to inform a damage model, which uses multiple nonlinear regression to estimate the relationships between input variables and output response. The parametric finite element analyses consider thousands of input variable combinations, while the damage model estimates millions of combinations. The breadth of this study provides confidence that the potential range of mechanical loads that SNF might experience during the general 30 cm package drop scenario are characterized well enough to consider this knowledge gap closed. While this report documents the overall peak values calculated in this study, the 95 th percentile values, the histograms, and the observed trends are equally important. This study covered a large range of SNF temperatures, room temperature to 300°C, and burnups, 10 GWd/MTU to 62 GWd/MTU. Each temperature and burnup combination has a different cladding yield strain, so it is more meaningful to summarize the calculated cladding strain response as its factor of safety, which is defined relative to the yield strain. The factor of safety is calculated as the yield strain divided by the peak cladding strain. A factor of safety greater than unity indicates that the cladding remains below yield, whereas a value less than unity is indicative of plastic deformation. In all cases of this study a safety factor over 1.0 was calculated, although in the most limiting case at 300°C the safety factor was only 1.01, which suggests that yielding could occur when additional loads like rod internal pressure are included. When the temperature is restricted to 200°C the limiting safety factor increases to 1.28, which has significant margin to accommodate internal pressure and potential local cladding defects that could cause a local stress concentration. An important trend in the calculated fuel rod mechanical loads is that the 2 nd highest loaded fuel rod in an assembly tends to be significantly lower than the highest loaded rod. The implication is that even if one rod in an assembly experiences a failure the loads would have to be significantly higher to cause two or more rods to fail.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

THERMAL MODELING OF HANFORD CESIUM AND STRONTIUM CANISTERS DURING SIMULATED LOADING

A computational fluid dynamics (CFD) model was built to simulate planned testing of heater assemblies within a canister and overpack for the Hanford Lead Canister (HLC) project. The HLC is a canister storage system that will contain heaters to simulate the decay heat of nuclear material and provide the canister storage system with environmental conditions equivalent to the operating conditions on a dry storage pad. The HLC will be equipped with long-term data collection and monitoring systems to provide an early warning of corrosion, pitting, cracking, or other signs of canister degradation that might threaten the integrity of the containment boundary over the potentially long term of dry storage. An important part of the HLC development is to make pretest numerical predictions for the behavior of the heated canister during the simulated radiolytic decay heat testing, which simulates the dry storage system during loading operations. The simulated radiolytic decay heat test is planned for mid-2024 in a configuration that includes the heater assembly, overpack, and canister, but with the lids removed to allow loading cesium and strontium capsules into the canister. One of the goals of the test is to evaluate the thermal behavior of the canister and overpack assembly in the ambient air of the test facility, which will provide data critical to validating the thermal models and understanding how the HLC will perform as a system once deployed. To best approximate real-world conditions, the CFD model includes the full air volume of the mock-up truck bay the heated canister test will be performed in, enabling detailed investigation of how the heated canister affects airflow around it. Rigorous pre-deployment testing of the complete HLC cask and canister system is intended to be completed before the HLC is deployed in the 2028 timeframe. This study presents the pre-test temperature predictions of the simulated radiolytic decay heat test. A description of the heater assembly, canister, and overpack system is presented. The model was developed with the commercial CFD software STAR-CCM+. An uncertainty analysis was run with the CFD model to determine the uncertainty in the temperature predictions and provide a range over which the predicted temperatures are expected to vary. The uncertainty analysis was preformed by coupling STAR-CCM+ with the software Dakota, which provides advanced parametric analyses, including quantification of margins and uncertainty with computational models. This work is expected to provide insight into SNF canister behavior.

Carpenter-Graffy, Dina E.↗

Streamlining analysis capabilities for SNF management - 15490

A comprehensive, integrated data and analysis tool-the Used Nuclear Fuel-Storage, Transportation and Disposal Analysis Resource and Data System (UNF-ST and DARDS) -is being developed for the US DOE Office of Nuclear Energy (DOE-NE) Nuclear Fuels Storage and Transportation Planning Project (NFST). The overarching goal of UNF-ST and DARDS is to provide a comprehensive controlled source of technical data integrated with key analysis capabilities to characterize inputs to the overall US waste management system from reactor power production through ultimate disposition. UNF-ST and DARDS seamlessly integrates a unified SNF system relational database and key analysis capabilities to simplify and automate the performance of accurate and efficient SNF related analyses to support numerous DOE waste management and fuel cycle activities. Hence, UNF-ST and DARDS enables decision making relative to design, safety, and licensing of SNF systems and facilities by providing the best information available. Automated analysis sequences have been deployed to characterize the discharge inventory and perform criticality, thermal, and dose analyses using time-dependent data. UNF-ST and DARDS provides cask-specific as-loaded safety analysis including criticality, thermal and dose evaluations, as well as results visualization. (authors)

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Effective Permeability of a Nuclear Fuel Assembly

This report aids in the development of models to perform characterization studies of aerosol dispersal and deposition within a spent fuel cask system. Due to the complex geometry in a spent-fuel canister, direct simulation of buoyancy-driven flow through the fuel assemblies to model aerosol deposition within the fuel canister is computationally expensive. Identification of an effective permeability as given in this work for a nuclear fuel assembly greatly simplifies the requirements for thermal hydraulic computations. The results of computations performed using OpenFOAM® to solve the Navier-Stokes Equations for laminar flow are used to determine an effective permeability by applying Darcy's Law. The computations are validated against an analytical solution for the special case of an infinite array of pins for which the numerical and analytical solutions have excellent agreement. The effective permeability of a 1717 PWR nuclear fuel assembly in a basket without spacer grids is numerically determined to be 1.85010 -6 m 2 for the range of fluid viscosities and pressure drops expected in a spent fuel storage canister. However, the flow is not uniform on the scale of multiple pins. Instead, significantly higher velocities are attained in the space between the assembly and the basket walls compared to the flow between the fuel pins within the assembly. Comparison with an analytical solution for fully developed flow through an infinite array of pins shows that the larger spacing near the basket walls results in about a 20% larger permeability compared to the analytical solution which does not include the enhanced flow in the space between the assembly and basket wall, or entrance and exit effects. A preliminary assessment of turbulence effects shows that with a k-epsilon model, significantly higher flow velocities are attained between the fuel pins within the assembly compared to the flow velocity in the space between the assembly and the basket walls. This is the opposite of what is determined for laminar flow.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Assembly Level Modeling and Transportation Damage Prediction of Used Nuclear Fuel (UNF) Cladding

Under U.S. Nuclear Regulatory Commission (NRC) regulations, UNF must maintain its integrity in such a way that it can withstand the physical forces of handling and transportation associated with restaging the fuel and moving it to a different location such as an interim storage site, a geologic repository, or a treatment/recycling facility. Hence, understanding mechanical performance under cumulative loading stemming from normal conditions of storage (NCS), transfer from storage container to transport container if needed, and normal conditions of transport (NCT) is necessary as it establishes part of the safety basis via maintaining the fuel confining boundary (geometry), maintaining criticality safety, and is one of the critical components to the preservation of retrievability. An initial demonstration of modeling and simulation capabilities was performed as part of a collaborative effort between Pacific Northwest National Laboratory (PNNL), Sandia National Laboratory (SNL), Idaho National Laboratory (INL), Oak Ridge National Laboratory (ORNL), and the Transportation Technology Center Inc. (TTCI). This demonstration completed preliminary deterministic evaluations of moderate-to-high burnup UNF mechanical performance under NCS and NCT conditions. This paper focuses on work performed by PNNL on the assembly level modeling of a UNF assembly and fuel cladding damage predictions under NCT loads. The Finite Element (FE) model created for a 17 x 17 Pressurized Water Reactor (PWR) optimized fuel assembly (OFA) is discussed along with the communications to and from the fuel rod-level and cask-level models. Additionally, the methodology for determining cumulative damage is discussed including the 3000 mile damage prediction from a 10 second simulation. The damage results are shown for five shock and vibration broadened loading histories. It is found that predicted cladding strains were not large enough to cause structural failure, but cyclic strains roughly projected for the entire route were significant in some cases. The total damage from summation of the worst shock and vibration cases evaluated is approximately 18% of the expected fatigue limit. Therefore it is predicted that the fuel rods do not fail during NCT given the assumptions used throughout this initial demonstration.

used nuclear fuel, UNF, trasportation, damage, fue↗

An approach to determine a defensible spent fuel ratio.

Sabotage of spent nuclear fuel casks remains a concern nearly forty years after attacks against shipment casks were first analyzed and has a renewed relevance in the post-9/11 environment. A limited number of full-scale tests and supporting efforts using surrogate materials, typically depleted uranium dioxide (DUO2), have been conducted in the interim to more definitively determine the source term from these postulated events. In all the previous studies, the postulated attack of greatest interest was by a conical shape charge (CSC) that focuses the explosive energy much more efficiently than bulk explosives. However, the validity of these large-scale results remain in question due to the lack of a defensible Spent Fuel Ratio (SFR), defined as the amount of respirable aerosol generated by an attack on a mass of spent fuel compared to that of an otherwise identical DUO2 surrogate. Previous attempts to define the SFR have resulted in estimates ranging from 0.42 to 12 and include suboptimal experimental techniques and data comparisons. Different researchers have suggested using SFR values of 3 to 5.6. Sound technical arguments exist that the SFR does not exceed a value of unity. A defensible determination of the SFR in this lower range would greatly reduce the calculated risk associated with the transport and dry storage of spent nuclear fuel. Currently, Oak Ridge National Laboratory (ORNL) is in possession of several samples of spent nuclear fuel (SNF) that were used in the original SFR studies in the 1980 s and were intended for use in a modern effort at Sandia National Laboratories (SNL) in the 2000 s. A portion of these samples are being used for a variety of research efforts. However, the entirety of SNF samples at ORNL is scheduled for disposition at the Waste Isolation Pilot Plant (WIPP) by approximately the end of 2015. If a defensible SFR is to be determined for use in storage and transportation security analyses, the need to begin this effort is urgent in order to secure the only known available SNF samples with a clearly defined path to disposal.

Durbin, Samuel G.↗

Rail Shock and Vibration Pre-Test Modeling of a Used Nuclear Fuel Assembly

The U.S. Department of Energy Office of Nuclear Energy (DOE-NE), Office of Fuel Cycle Technology, has established the Used Fuel Disposition Campaign (UFDC) to conduct the research and development activities related to storage, transportation, and disposal of used nuclear fuel (UNF) and high-level radioactive waste (HLW). The mission of the UFDC is to identify alternatives and conduct scientific research and technology development to enable storage, transportation and disposal of used nuclear fuel and HLW generated by existing and future nuclear fuel cycles. The Storage and Transportation staff within the UFDC is responsible for addressing issues regarding the long-term or extended storage (ES) of UNF and its subsequent transportation. Available information is not sufficient to determine the ability of ES UNF, including high-burnup fuel, to withstand shock and vibration forces that could occur when the UNF is shipped by rail from nuclear power plant sites to a storage or disposal facility. There are three major gaps in the available information – 1) the forces that UNF assemblies would be subjected to when transported by rail, 2) the mechanical characteristics of fuel rod cladding, which is an essential structure for controlling the geometry of the UNF, a safety related feature, and 3) modeling methodologies to evaluate multiple possible degradation or damage mechanisms over the UNF lifetime. In order to address the first gap, options for tests to determine the physical response of surrogate UNF assemblies subjected to shock and vibration forces that are expected to be experienced during normal conditions of transportation (NCT) by rail must be identified and evaluated. The objective of the rail shock and vibration tests is to obtain data that will help researchers understand the mechanical loads that ES UNF assemblies would be subjected to under normal conditions of transportation and to fortify the computer modeling that will be necessary to evaluate the impact those loads may have on the integrity of the UNF assembly. The shock and vibration testing along with computer modeling is a vital part of research to achieve closure of a gap in information related to the ability of ES UNF to maintain its safety function when subjected to NCT. In support of this effort, preliminary structural dynamics modeling is presented herein. The modeling investigates the rigidity of a hypothetical cask and cradle structure by comparing it to a monolithic concrete mass. The concrete mass represents a practical option for achieving the necessary cask and cradle mass on a flatbed railcar, but this comparative modeling study investigates whether or not the dynamic loads transmitted through a monolithic concrete configuration are adequately representative of a realistic cask and cradle system. This modeling highlights the need for rail testing by reporting the phenomenon of structural transmissibility. As shown herein, this structural transmissibility can cause an amplification of shock and vibration loads through the structure, which could potentially lead to accelerated mechanical degradation of UNF under NCT.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Consequence Analysis of Residual Water in a Storage Canister (Preliminary Report)

The objective of this work is to examine the consequences of a residual water on change in condition of cladding and SNF during dry storage. Small amounts of residual water may remain in SNF dry storage canisters after the fuel assemblies are transferred to the canister in the spent fuel pool (SFP), the canister is removed from the SFP and drained or pumped, vacuum dried in several pressure reducing steps, and backfilled with helium. This residual water from incomplete drying could degrade fuel rod cladding, oxidize exposed fuel pellets, and cause cladding failure resulting in SNF fines’ release in canister cavity. If residual water content is high enough, it could corrode internal components inside the canister, e.g., fuel basket, and neutron absorber plates, but CNWRA work indicated that corrosion of the internal component is expected to be negligible even with 55 moles of residual water. Considering this, focus of this work to determine partitioning of residual water towards fuel and cladding oxidation. Residual water will decompose by radiolysis and create reactive oxygen species, which, at sufficient high temperatures will oxidize cladding, and UO 2 exposed by clad breaches. If a significant fraction of UO 2 in a fuel rod is oxidized to U 3 O 8 , swelling of the fuel pellets will rupture the cladding and release fuel particles, contaminating the inside of the canister and complicating retrieval of fuel assemblies, transport and ultimate disposal. The report describes an evaluation of the potential cladding and exposed SNF pellets due to residual water. An integrated quantitative approach was used to estimate the effects. The approach consisted of (i) the evolution of environmental conditions, i.e., temperature and radiation field, in the cask, (ii) the physicochemical processes that affect degradation of the materials within the cask, and (iii) the potential damage states that may result from these conditions and processes. The assessment considers the following set of cask environmental conditions: (i) the quantity of residual water after drying, (ii) internal temperature fields and their intensity decrease over time, and (iii) the strength of the internal radiation field. The quantity of residual water will affect the mass of cladding, SNF, and other components that are degraded by oxidation. Temperature controls the rate of the oxidation reactions, the phase composition of water, and, to a lesser extent, the rate at which water vapor is radiolyzed. The strength of the radiation field controls the radiolysis rate of residual water. These processes, i.e., time evolution of temperature fields and their effects on radiolysis of residual water, fuel and cladding oxidations, were modeled using the integrated approach.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

An Overview of R and D on Retrievability and Retrieval Technology in Germany - 20462

Retrievability is a term that is included in most radioactive waste management programs around the world. Although national definitions vary, the overall understanding of retrievability concerns the ability to recover waste packages from the repository mine after their emplacement. Different countries may implement retrievability in very different ways, ranging from a built-in reversibility into the emplacement process to the stipulation that retrievability may in no way impede passive safety in the post-closure phase. Germany takes a middle course such that retrievability in a HLW repository (repository for high level radioactive waste) may have no significant detrimental effect on passive safety. In Germany, the current siting process considers rock salt, clay rock, and crystalline rock as potential host rocks. Therefore, Research and Development (R and D) has been investigating repository concepts and retrievability in all host rocks. After introduction of retrievability in 2010, existing repository concepts were modified to facilitate retrieval. The changes made comprised, for example, equipping boreholes with steel liners, developing new technologies, and modifying existing emplacement devices. Apart from retrieval of HLW, retrieval of other wastes from underground repositories that were designed and operated without retrievability in mind, poses major technical and scientific challenges. Currently, studies are under way to investigate the feasibility and costs of partial retrieval of waste from an underground repository for hazardous and highly toxic waste in France, Stocamine. With regard to retrieval, the rock-mechanical conditions are deteriorating rapidly, so time is of the essence. In the Asse II mine in Germany, about 126,500 waste casks with low and intermediate level waste await retrieval. The repository mine suffers from difficult rock-mechanical conditions and inflow of brine, locally into emplacement areas. The Federal Company for Radioactive Waste Disposal (BGE) is legally required to retrieve all wastes from the Asse. Due to the specific challenges, R and D is needed to develop technical solutions for the safe retrieval from each of the emplacement chambers. R and D on retrievability and retrieval technology does not only address challenges in radioactive or toxic waste retrieval but may also help to germinate innovation to better master complex underground situations in general, e.g. in deep mining, tunneling, or repository construction. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Systems for the Intermodal Routing of Spent Nuclear Fuel

The safe and secure movement of spent nuclear fuel from shutdown and active reactor facilities to intermediate or long term storage sites may, in some instances, require the use of several modes of transportation to accomplish the move. To that end, a fully operable multi-modal routing system is being developed within Oak Ridge National Laboratory s (ORNL) WebTRAGIS (Transportation Routing Analysis Geographic Information System). This study aims to provide an overview of multi-modal routing, the existing state of the TRAGIS networks, the source data needs, and the requirements for developing structural relationships between various modes to create a suitable system for modeling the transport of spent nuclear fuel via a multimodal network. Modern transportation systems are comprised of interconnected, yet separate, modal networks. Efficient transportation networks rely upon the smooth transfer of cargoes at junction points that serve as connectors between modes. A key logistical impediment to the shipment of spent nuclear fuel is the absence of identified or designated transfer locations between transport modes. Understanding the potential network impacts on intermodal transportation of spent nuclear fuel is vital for planning transportation routes from origin to destination. By identifying key locations where modes intersect, routing decisions can be made to prioritize cost savings, optimize transport times and minimize potential risks to the population and environment. In order to facilitate such a process, ORNL began the development of a base intermodal network and associated routing code. The network was developed using previous intermodal networks and information from publicly available data sources to construct a database of potential intermodal transfer locations with likely capability to handle spent nuclear fuel casks. The coding development focused on modifying the existing WebTRAGIS routing code to accommodate intermodal transfers and the selection of prioritization constraints and modifiers to determine route selection. The limitations of the current model and future directions for development are discussed, including the current state of information on possible intermodal transfer locations for spent fuel.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

OECD NEA radioactive waste repository metadata management (RepMet) initiative (2014-2018) - 15614

The OECD/NEA Radioactive Waste Repository Metadata Management (RepMet) initiative aims to bring about a better understanding of the identification and administration of metadata - a key aspect of data management - to support national programmes in managing their radioactive waste repository data, information and records in a way that is both harmonised internationally and suitable for long-term management and use. At this point in the project, the main focus lies on 'waste packages at their storage sites ready for geological disposal' but excluding spent fuel and high level waste (HLW). Later work will deal with metadata collected on spent fuel and HLW as well as with different phases of repository development: design and construction, and operation. In order to develop metadata, RepMet members have provided lists of data items they currently collect and manage for packaged waste. The lists, albeit it non comprehensive, suggest that the number and type of data items varies importantly from organisation to organisation. At term, RepMet plans to generate a comprehensive list of such data items and their metadata. In parallel, RepMet is developing a document which examines a selected number of existing metadata standards. Because of the specialist nature of radioactive waste management, including waste processing facilities, disposal facilities and waste packages, existing metadata standards do not seem to be transferable as defined. Rather, RepMet will explore such standards to identify relevant principles for possible adaptation to the radioactive waste management community. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Waste Management Analyses for Spent Structures at SNS - Paper 106

The Spallation Neutron Source (SNS) in Oak Ridge, Tennessee, is an accelerator driven neutron scattering facility for materials research. Presently, the SNS operates at 1.2 megawatt (MW) proton beam power incident on a mercury target with a proton beam energy of 1 GeV and 60 Hz repetition rate. The SNS consists of an accelerator facility, target facility, and a world-class suite of neutron scattering instruments supporting material, life-science and fundamental physics research. According to the SNS operations plan, some components are replaced when they reach their end-of-life due to radiation induced material damage or burn-up, or because of mechanical failure. During operation, these components, especially those in proximity to the target, are exposed to a radiation environment and build up significant activity during their service lifetime. All these components must be safely removed, placed in a container/package for storage, and ultimately transported offsite for disposal. An accurate estimate of the radionuclide inventory is performed assuming realistic irradiation history and decay time in order to classify a spent component. On the basis of a calculated radionuclide inventory, the spent component is classified, and an appropriate cask/package for transport and storage is suggested. After the choice for the container is made, radiation transport calculations are performed for the facility component placed inside the container, to ensure that the container is compliant with waste management regulations. When necessary, additional shielding is added. For each spent component before it goes out of the SNS site, supporting documentation is produced with a radionuclide inventory prediction, dose rate analyses and, if required, additional shielding. A dose rate analyses for the exposure prediction of personnel during components change out are performed as well. Most of the effort is concentrated on the target facility components such as target, proton beam window (PBW) and core vessel insert (CVI) plugs because of severe radiation conditions. Additionally, analyses are performed for the accelerator facility components, which are removed from the facility. Activation analyses and residual dose rates analyses are performed to support safe handling of SNS spent components at the SNS site and during transport to the waste disposal site. On the basis of the calculated radionuclide inventories, spent components characterized and classified with respect to waste management guidelines, and activity-based determinations are made regarding appropriate packaging for transport. (authors)

61 RADIATION PROTECTION AND DOSIMETRY↗

Idaho-Developed Technologies, Processes Offer Unique Solutions to Waste Management Challenges - 19281

INL Site cleanup contractor Fluor Idaho, LLC (Fluor Idaho) and its predecessors have developed a host of state-of-the-art technologies and specialized processes for nuclear waste handling, treatment, storage, and shipping. The cleanup program has also repurposed and upgraded previously idled Cold War-era buildings to treat and repackage both on- and off-site generated radioactive and hazardous wastes. And lastly, Fluor Idaho is using one-of-a-kind equipment to protect waste management personnel as they undertake their work to meet cleanup commitments that the Department of Energy (DOE) made to the state of Idaho. Such applications, although developed for Idaho's wastes, have the potential to benefit other facilities within the DOE Complex. Engineers and fabricators have teamed up to develop truly unique devices made of specialized metals, like stainless steel alloys, and more readily available materials such as Lexan. All waste types that Fluor Idaho manages daily - spent nuclear fuel, both high- and low-level wastes, and both remote-handled (RH) and CH-TRU - benefit from these innovations. Without question, the greatest number of specialized equipment, processes, and worker-protection technologies developed are for the retrieving, characterizing, repackaging, and shipping of TRU wastes, which makes sense considering the INL Site stores the most TRU waste in the DOE Complex. On the CH-TRU retrieval front, crews are using specially modified Gradall excavators to protect workers while they exhume Rocky Flats Plant wastes that were sent to Idaho in the 1950's and 1960's and buried in a shallow landfill. The excavators are supplied with extra Lexan windows to protect operators from the potential for flying debris during exhumation. On-board supplied air, pumped into the cab, and individual air supplies protect workers from inhalation hazards. Also on-board infrared cameras allow operators to detect heat generating from reactive metals at the dig face. At the Advanced Mixed Waste Treatment Facility (AMWTP), Brokk robotic arm operators use a 'super clam' claw, designed and built at the INL Site, on the remotely operated heavy equipment to size-reduce waste boxes, drums, concrete, and metal containing TRU constituents. The super clam is so powerful and dexterous that operators can crush a 55-gallon drum into the size of a basketball, but also delicately turn the pages of a magazine. Boxes too large to be sized at the AMWTP's box-lines are sent to the Accelerated Retrieval Project VII facility to be sized by Waste Management personnel. Such waste boxes, which sometimes contain 'flighty' plutonium-238 material, have forced the project to employ a heavily ventilated and filtered interior tent. Not all technologies developed for the Waste Management program are high-technology; in fact, one piece of equipment is so simple it's literally ingenious. Operators who inspect and repackage RH-TRU inside a hot cell at the Idaho Nuclear Technology and Engineering Center (INTEC) needed a backup plan in case the hot cell port couldn't be closed in the event of a power outage. Engineers and fabricators collaborated to develop a port cover actuator mechanism, which allows operators to open and close the cell's hatch cover with nothing more than a cordless drill. Also at INTEC, Maintenance Shop fabricators developed a Lexan container or 'pig' suitable for shielding neutron-emitting TRU waste sources. Lexan was chosen as the preferred shielded container material for this special type of waste because neutrons are best shielded with materials containing lots of hydrogen, such as plastics, which are composed of carbon and hydrogen molecules. Once approved for shipment, the high-activity waste will be loaded into specialty casks and shipped to WIPP for permanent disposal. Although all these technologies and processes were initially developed for resolving challenges at the INL Site, their applications could be far-reaching. Like the INL Site, many other facilities in the DOE Complex manage, treat, store, and ship TRU, low-and high-level wastes, and spent nuclear fuel. The technologies and processes developed in Idaho protect Waste Management personnel as they undertake their work, but these benefits could be utilized by other facilities and personnel doing similar work. (authors)

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