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Developmental considerations for the magneto-plasma-dynamic (MPD) thruster are defined. General characteristics of an MPD engine are compared to those of chemical propulsion and ion bombardment engines and performance criteria which are mission specific are examined. Requirements for thruster ground testing facilities are discussed and the utilization of the space shuttle for an orbital flight test is addressed.
The performance capabilities of the 8 cm diameter mercury ion thruster were increased by modifying the thruster operating parameters and component hardware. The initial performance levels, representative of the Hughes/NASA Lewis Research Center Ion Auxiliary Propulsion Subsystem (IAPS) thruster, were raised from the baseline values of thrust, T = 5 mN, and specific impulse, I sub sp = 2,900s, to thrust, T = 25 mN and specific impulse, I sub sp = 4,300 s. Performance characteristics including estmates of the erosion rates of various component surfaces are presented.
Two 8-cm-diameter 5-mN mercury ion thrusters with associated beam shields and gimbals have been fabricated and qualification-tested for the Ion Auxiliary Propulsion System (IAPS) flight test. Functional and performance tests of the thrusters, conducted before, during and after exposure to protoflight vibration and thermal vacuum conditions demonstrated no effects of the environmental exposure and little performance dispersion between the thrusters.
A review of the thruster/power-processor-interface requirements for (mercury and inert gas) ion-thrusters, an evaluation of various approaches to simplifying the power-processor circuitry, and the test results of the recently developed 8-cm mercury-ion-thruster simplified power-processor unit (SPPU) are presented. The SPPU demonstrates the feasibility of stable thruster operation using highly simplified power-processing techniques and achieves an approximately tenfold reduction in the electronic parts count when compared to the existing power-processor unit (PPU) used in the Hughes/NASA Lewis Research Center 8-cm-diameter (mercury) Ion Auxiliary Propulsion Subsystem (IAPS).
Development of 8 cm ion thruster technology which was conducted in support of the Ion Auxiliary Propulsion System (IAPS) flight contract (Contract NAS3-21055) is discussed. The work included characterization of thruster performance, stability, and control; a study of the effects of cathode aging; environmental qualification testing; and cyclic lifetesting of especially critical thruster components.
This report describes the qualification test of an Engineering-Model 5-mN-thrust 8-cm-diameter mercury ion thruster which is representative of the Ion Auxiliary Propulsion System (IAPS) thrusters. Two of these thrusters are scheduled for future flight test. The cyclic endurance test described herein was a ground-based test performed in a vacuum facility with a liquid-nitrogen-cooled cryo-surface and a frozen mercury target. The Power Electronics Unit, Beam Shield, Gimal, and Propellant Tank that were used with the thruster in the endurance test are also similar to those of the IAPS. The IAPS thruster that will undergo the longest beam-on-time during the actual space test will be subjected to 7,055 hours of beam-on-time and 2,557 cycles during the flight test. The endurance test was successfully concluded when the mercury in the IAPS Propellant Tank was consumed. At that time, 8,471 hours of beam-on-time and 599 cycles had been accumulated. Subsequent post-test-evaluation operations were performed (without breaking vacuum) which extended the test values to 652 cycles and 9,489 hours of beam-on-time. The Power Electronic Unit (PEU) and thruster were in the same vacuum chamber throughout the test. The PEU accumulated 10,268 hr of test time with high voltage applied to the operating thruster or dummy load.
Attention is given to the cyclic endurance qualification test, performed in a vacuum facility with a liquid nitrogen-cooled cryosurface and a frozen mercury target, to which a mercury-ion thruster representative of Ion Auxiliary Propulsion System (IAPS) thrusters was subjected. At the time that the endurance test was successfully concluded, upon consumption of the IAPS propellant tank's mercury, 8,471 hours of 'beam-on time' and 599 cycles had been accumulated. The system's Power Electronics Unit accumulated 10,268 hours of test time with high voltage applied to the operating thruster or dummy load.
The performance of the Ion Auxiliary Propulsion System (IAPS) thruster was increased to thrust T = 32 mN, specific impulse I sub sp = 4062 s, and thrust-to-power ratio T/P = 33 mN/kW. This performance was obtained by increasing the discharge power, accelerating voltage, propellant flow rate, and chamber magnetic field. Adding a plenum and main vaporizer for propellant distribution was the only major change required in the thruster. The modified thruster characterization is presented. A cathode magnet assembly did not improve performance. A simplified power processing unit was designed and evaluated. This unit decreased the parts count of the IAPS power processing unit by a factor of ten.
Information is given in viewgraph form on the activities of the Flight Projects Division of NASA's Office of Aeronautics and Space Technology. Information is given on space research and technology strategy, current space flight experiments, the Long Duration Exposure Facility, the Orbiter Experiment Program, the Lidar In-Space Technology Experiment, the Ion Auxiliary Propulsion System, the Arcjet Flight Experiment, the Telerobotic Intelligent Interface Flight Experiment, the Cryogenic Fluid Management Flight Experiment, the Industry/University In-Space Flight Experiments, and the Aeroassist Flight Experiment.
The NASA OAST Propulsion, Power, and Energy Division supports a low thrust propulsion program aimed at providing high performance options for a broad range of near-term and far-term mission and vehicles. Low thrust propulsion has a major impact on the mission performance of essentially all spacecraft and vehicles. On-orbit lifetimes, payloads, and trip times are significantly impacted by low thrust propulsion performance and integration features for Earth-to-orbit (ETO) vehicles, Earth-orbit and planetary spacecraft, and large platforms in Earth orbit. Major emphases are on low thrust chemical propulsion, both storables and hydrogen/oxygen; low-power (auxiliary) electric arcjects and resistojets; and high-power (primary) electric propulsion, including ion, magnetoplasmadynamic (MPD), and electrodeless concepts. The major recent accomplishments of the program are presented and their impacts discussed.
The NASA OAST Propulsion, Power, and Energy Division supports a low-thrust propulsion program aimed at providing high-performance options for a broad range of near-term and far-term missions and vehicles. Low-thrust propulsion has a major impact on the mission performance of essentially all spacecraft and vehicles. On-orbit lifetimes, payloads, and trip time are significantly impacted by low-thrust propulsion performance and integration features for earth-to-orbit (ETO) vehicles, earth-orbit and planetary spacecraft, and large platforms in earth orbit. Major emphases are on low-thrust chemical propulsion, both storables and hydrogen/oxygen; low-power (auxiliary) electric arcjets and resistojets; and high-power (primary) electric propulsion, including ion, magnetoplasmadynamic (MPD), and electrodeless concepts. The major recent accomplishments of the program are presented and their impacts discussed.
Solar electric propulsion (SEP) is an alternative to chemical and nuclear powered propulsion systems for both piloted and unpiloted Mars transport vehicles. Photovoltaic solar cell and array technologies were evaluated as components of SEP power systems. Of the systems considered, the SEP power system composed of multijunction solar cells in an ENTECH domed fresnel concentrator array had the least array mass and area. Trip times to Mars optimized for minimum propellant mass were calculated. Additionally, a preliminary vehicle concept was designed.
Low- or no-flow electron emitters are required for low-power electric thrusters, spacecraft plasma contactors, and electrodynamic tether systems to reduce or eliminate the need for propellant/expellant. Expellant-less neutralizers can improve the viability of very low-power colloid thrusters, field emission electric propulsion devices, ion engines, Hall thrusters, and gridded vacuum arc thrusters. The NASA Glenn Research Center (GRC) is evaluating ferroelectric emission (FEE) cathodes as zero expellant flow rate cathode sources for the applications listed above. At GRC, low voltage (100s to approx. 1500 V) operation of FEE cathodes is examined. Initial experiments, with unipolar, bipolar, and RF burst applied voltage, have produced current pulses 250 to 1000 ns in duration with peak currents of up to 2 A at voltages at or below 1500 V. In particular, FEE cathodes driven by RF burst voltages from 1400 to 2000 V peak to peak, at burst frequencies from 70 to 400 kHz, emitted average current densities from 0.1 to 0.7 A/sq cm. Pulse repeatability as a function of input voltage has been initially established. Reliable emission has been achieved in air background at pressures as high as 10(exp -6) Torr.
Near-Earth asteroids are important exploration targets since they provide clues to the evolution of the solar system. They are also of interest since they present a clear danger to Earth. Our mission objective is to image the internal structure of two NEOs using radio reflection tomography (RRT) in order to explore the record of asteroid origin and impact evolution, and to test the fundamental hypothesis that some NEOs are rubble piles rather than consolidated bodies. Our mission s RRT technique is analogous to doing a CAT scan of the asteroid from orbit. Closely sampled radar echoes are processed to yield volumetric maps of mechanical and compositional boundaries, and to measure interior material dielectric properties. The RRT instrument is a radar that operates at 5 and 15 MHz with two 30-m (tip-to-tip) dipole antennas that are used in a cross-dipole configuration. The radar transmitter and receiver electronics have heritage from JPL's MARSIS contribution to Mars Express, and the antenna is similar to systems used in IMAGE and LACE missions. The 5-MHz channel is designed to penetrate greater than 1 km of basaltic rock, and 15-MHz penetrates a few hundred meters or more. In addition to RRT volumetric imaging, we use redundant color cameras to explore the surface expressions of unit boundaries, in order to relate interior radar imaging to what is observable from spacecraft imaging and from Earth. The camera also yields stereo color imaging for geology and RRT-related compositional analysis. Gravity and high fidelity geodesy are used to explore how interior structure is expressed in shape, density, mass distribution and spin. Ion thruster propulsion is utilized by Deep Interior to enable tomographic radar mapping of multiple asteroids. Within the Discovery AO scheduling parameters we identify two targets, S-type 1999 ND43 (approximately 500 m diameter) and V-type 3908 Nyx (approximately 1 km), asteroids whose compositions bracket the diversity of solar system materials that we are likely to encounter, from undifferentiated to highly evolved. The 5-15 MHz radar is capable of probing more primitive bodies (e.g. comets or C-types) that may be available given other launch schedules. 5 MHz radar easily penetrates, with the required SNR , greater than 1 km of basalt (a good analog for Nyx). Basalt has a greater loss tangent than expected for most asteroids, although iron-rich M-types are probably not appropriate targets. 15 MHz radar penetrates the outer approximately 100 m of rocky 1 km asteroids and the deep interiors of comets. Laboratory studies of the most common NE0 materials expected (S-, C- and V-type meteorite analogs) will commence in 2005.
Recently, Lewis developed and demonstrated a high-voltage, 1-kW dc/dc converter that operates from room temperature to -184 C. A power supply designed for use in a NASA ion beam propulsion system was utilized as a starting point for the design of a low- (wide-) temperature dc/dc converter. For safety, we decided to halve the output voltage and power level, so the converter was designed for an 80-Vdc input and a 550-Vdc output at 1 kW.
A micro-ion thruster assembly with a characteristic diameter of 3-cm has been developed at JPL for testing and optimization of various system parameters.
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Derivatives of the NSTAR ion engine are being evaluated to assess their capability to meet future needs.