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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
NASA NTRS1978

Advanced space engine powerhead breadboard assembly system study

The objective of this study was to establish a preliminary design of a Powerhead Breadboard Assembly (PBA) for an 88 964-Newton (20,000-pound) thrust oxygen/hydrogen staged combustion cycle engine for use in orbital transfer vehicle propulsion. Existing turbopump, preburner, and thrust chamber components were integrated with interconnecting ducting, a heat exchanger, and a control system to complete the PBA design. Cycle studies were conducted to define starting transients and steady-state balances for the completed design. Specifications were developed for all valve applications and the conditions required for the control system integration with the facility for system test were defined.

Campbell, R. G.↗
NASA NTRS1982

Onsite Fabrication of Trusses and Structures

Tribeam truss that is strong and light made at site where used. Reinforced plastic members are fabricated by beam-making machine and assembled by assembly and welding machines. Although proposed for space-platform assembly, concept may be useful in terrestrial applications in remote or inaccessible places.

Bodle, J. G.↗
NASA NTRS1988

Structural latches for modular assembly of spacecraft and space mechanisms

Latching techniques are changing from early approaches due to the advent of berthing technology. Latch selection for a given interface may be conducted by evaluating candidate capabilities which meet functional interface requirements. A judgment criteria system is presented along with an example of its use in choosing the Rollerscrew Structural Latch (RSL) for the NASA Flat Plate Interface Prototype (FPIP). Details are given on Rollerscrew operation, design, and development difficulties. A test plan is also outlined for the RSL and FPIP.

Mccown, William↗
NASA NTRS1989

Robotics program at the NASA Goddard Space Flight Center

The NASA Goddard telerobotic program is structured to increase the scope and efficiency of what man can accomplish in space through the use of robotics. The main focus is to service Space Station Freedom and its payloads, but robotic assembly of Space Station Freedom and platforms is also anticipated. The approach being taken to achieve this by telerobotics, where manipulators can be controlled by human operators or computer programs. The Goddard Space Flight Center (GSFC) has the responsability to develop the Flight Telerobotic Servicer (FTS) for Space Station Freedom. The current plan at GSFC in support of telerobotics for Space Station Freedom and the in-orbit servicing of platforms are reviewed. Plans for ground demonstrations involving the use of an engineering test bed and an operational facility are discussed.

Ollendorf, Stanford↗
NASA NTRS1992

Program Helps To Optimize Assembly Sequences

FAST project-management software tool designed to optimize sequence of assembly of Space Station Freedom. Assesses effects of detailed changes upon system and produces output metrics identifying preferred assembly sequences. Incorporates Space-Shuttle integration, Space-Station hardware, on-orbit operations, and governing programmatic considerations as either precedence relations or numerical data. Written in C language.

Borden, Chester S.↗
NASA NTRS1992

On-orbit assembly operations and in-space infrastructure

The paper describes the development of a set of top-level system requirements for an in-space infrastructure which will accommodate the vehicles proposed for the Space Exploration Initiative (SEI). Issues considered include the current SEI mission strategy, the launch capability, the role of Space Station Freedom (SSF), the on-orbit assembly operations, and the manned tended versus robotic capability. Current SEI mission strategy coupled with SSF planning led to the conclusion that an independent assembly servicing facility (ASF) will best meet the requirements of the SEI program, and an analysis was performed to define the functions required at an ASF. It is shown that the ASF functions can be performed by telerobotic operations.

Cockrell, Charles E.↗
NASA NTRS2017

Development of Stable, Low Resistance Solder Joints for a Space-Flight HTS Lead Assemblies

The solder joints in spaceflight high temperature superconductor (HTS) lead assemblies for certain astrophysics missions have strict constraints on size and power dissipation. In addition, the joints must tolerate years of storage at room temperature, many thermal cycles, and several vibration tests between their manufacture and their final operation on orbit. As reported previously, solder joints between REBCO coated conductors and normal metal traces for the Astro-H mission showed low temperature joint resistance that grew approximately as log time over the course of months. Although the assemblies worked without issue in orbit, for the upcoming X-ray Astrophysics Recovery Mission we are attempting to improve our solder process to give lower, more stable, and more consistent joint resistance. We produce numerous sample joints and measure time- and thermal cycle-dependent resistance, and characterize the joints using x-ray and other analysis tools. For a subset of the joints, we use SEMEDS to try to understand the physical and chemical processes that effect joint behavior.

high temperature superconductivity↗
NASA NTRS2019

Upgrades to the International Space Station Urine Processor Assembly

The ISS Urine Processor Assembly (UPA) began operations in November 2008. Though the UPA has successfully generated distillate from crew urine, several modifications and upgrades have been implemented to improve overall system performance throughout the years. Current and future upgrades to the UPA will continue to focus on improved system performance and reliability, focusing primarily on the Distillation Assembly and upgrades to the UPA vacuum pump. Work towards a flight demonstration experiment of a vacuum pump utilizing scroll pump technologies has also continued forward. The following paper discusses progress on these various concepts, including the implementation of a more reliable drive belt, improved methods for managing condensate in the stationary bowl of the Distillation Assembly, installation of improved centrifuge bearings, implementation of a liquid level sensor, and upgrades to the UPA vacuum pump.

Williamson, Jill P.↗
NASA NTRSDate not supplied

Upgrades to the International Space Station Urine Processor Assembly

The ISS Urine Processor Assembly (UPA) began operations in November 2008. Though the UPA has successfully generated distillate from crew urine, several modifications and upgrades have been implemented to improve overall system performance throughout the years. Current and future upgrades to the UPA will continue to focus on improved system performance and reliability, focusing next on a flight demonstration experiment of a vacuum pump utilizing scroll pump technologies. The upgraded Distillation Assembly, described in further detail in previous publications, will also be available for on-orbit integration within the year. The following paper discusses progress on the Purge Pump and Separator Assembly (PPSA), and concept considerations for future UPA upgrades.

Jill P Williamson↗
NASA NTRSDate not supplied

Upgrades to the International Space Station Urine Processor Assembly

Since November 2008, the ISS Urine Processor Assembly (UPA) has successfully generated distillate from crew urine. Several rounds of modifications and upgrades have also been implemented to improve overall system performance throughout the years. The Distillation Assembly (DA) is the latest upgraded unit available, installed in September 2020. This unit has shown immediate performance improvements and redesign success. Most significant upgrades have been a redesigned drive train to eliminate belt slips, improved sealing to reduce leak paths and improve wear, and a redesigned liquid level sensor. The Purge Pump and Separator Assembly (PPSA) technology demonstration is the next available upgraded unit and has finished ground assembly and testing and is targeted for ISS delivery within the coming year. Most recent ground studies have identified areas to focus future UPA upgrade considerations with exploration missions in mind, specifically for better fault detection and isolations approaches as well as potential hardware redesigns to facilitate successful dormancy operations.

Urine Processor Assembly↗
NASA NTRS2012

An Efficient and Versatile Means for Assembling and Manufacturing Systems in Space

Within NASA Space Science, Exploration and the Office of Chief Technologist, there are Grand Challenges and advanced future exploration, science and commercial mission applications that could benefit significantly from large-span and large-area structural systems. Of particular and persistent interest to the Space Science community is the desire for large (in the 10- 50 meter range for main aperture diameter) space telescopes that would revolutionize space astronomy. Achieving these systems will likely require on-orbit assembly, but previous approaches for assembling large-scale telescope truss structures and systems in space have been perceived as very costly because they require high precision and custom components. These components rely on a large number of mechanical connections and supporting infrastructure that are unique to each application. In this paper, a new assembly paradigm that mitigates these concerns is proposed and described. A new assembly approach, developed to implement the paradigm, is developed incorporating: Intelligent Precision Jigging Robots, Electron-Beam welding, robotic handling/manipulation, operations assembly sequence and path planning, and low precision weldable structural elements. Key advantages of the new assembly paradigm, as well as concept descriptions and ongoing research and technology development efforts for each of the major elements are summarized.

Dorsey, John T.↗
NASA NTRS2018

James Webb Space Telescope Primary and Secondary Mirror Segment Assemblies Cleaning: a Quantitative Assessment

The James Webb Space Telescope Primary Mirror Segment Assemblies (PMSAs) and Secondary Mirror Assembly (SMA) were cleaned at the Johnson Space Center (JSC) in January 2018. In order to quantify the effectiveness of the cleaning, the same cleaning process was performed on the PMSA and SMA traveling witness wafers. These wafers have accompanied their respective mirror segments from their arrival at the Goddard Space Flight Center, through transport to JSC, and ultimately their exposure in Chamber A for cryogenic testing. The traveling wafers were analyzed using an Image Analysis automated microscope both prior to and after the cleaning. The resulting data showed that the PMSA wafers' Percent Area Coverage (PAC) reduced by 83.5% on average, from 0.1524 PAC to 0.0251 PAC. The SMA wafer's PAC decreased by 97.2%, from 0.1194 PAC to 0.0034 PAC. Further analysis of the particle size bins was completed in order to calculate their particle distribution slopes. The slope of the PMSA wafers increased by 0.025 on average, and the SMA wafer slope increased by 0.066. This indicates that the ratio of large to small particles slightly increased after the cleaning across all mirror segments. Visual inspections of the wafers and the flight PMSAs and SMA showed considerable and comparable particulate coverage improvements, thus leading to the conclusion that the average PAC on the PMSAs and SMA improved by the same factor as their respective wafers.

mirror↗
NASA NTRS2003

In Situ, On-Demand Lubrication System Developed for Space Mechanisms

Many moving mechanical assemblies (MMA) for space mechanisms rely on liquid lubricants to provide reliable, long-term performance. The proper performance of the MMA is critical in assuring a successful mission. Historically, mission lifetimes were short and MMA duty cycles were minimal. As mission lifetimes were extended, other components, such as batteries and computers, failed before lubricated systems. However, improvements in these ancillary systems over the last decade have left the tribological systems of the MMAs as the limiting factor in determining spacecraft reliability. Typically, MMAs are initially lubricated with a very small charge that is supposed to last the entire mission lifetime, often well in excess of 5 years. In many cases, the premature failure of a lubricated component can result in mission failure.

Marchetti, Mario↗