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At least 505 records · Page 28

Brayton engines for dispersed solar power

This paper describes the procedures being used to characterize and to analyze Brayton cycle gas turbines for application in dispersed solar electrical power plants whose cost of electricity is economically viable. Three Brayton engine types are under consideration - atmospheric (an open cycle engine), subatmospheric (also an open cycle engine) and the closed cycle engine. This analysis will be utilized to identify and select suitable candidates from existing engine configurations for near-term system demonstrations and to define optimum configurations for production in the 1990 era. Engine designs are being targeted to a system specific capital cost goal of 1000 dollars per design kilowatt, a value believed to make the cost of solar generated electricity competitive.

Ashe, T. L.↗

Dynamics and control of Stirling engines in a 15 kWe solar electric generation concept

This paper discusses the application of kinematic and free piston Stirling engines in a 15 kWe dish-electric approach for solar thermal electric generation. Initially, the principle of operation of Stirling engines in solar thermal electric generation is discussed. Then, under certain simplifying assumptions, mathematical models describing the dynamic operation of the kinematic and free piston Stirling engines are developed. It is found that the engine dynamics may be approximated by second order models. Control mechanisms for both types of Stirling engines are discussed. An approach based on the modulation of the working fluid mean pressure is presented. It is concluded that this approach offers a fast and effective means of control. The free piston Stirling engine, being a thermally driven mechanical oscillator, presents unique control requirements. These are discussed in this paper.

Das, R. L.↗

Start up system for hydrogen generator used with an internal combustion engine

A hydrogen generator provides hydrogen rich product gases which are mixed with the fuel being supplied to an internal combustion engine for the purpose of enabling a very lean mixture of that fuel to be used, whereby nitrous oxides emitted by the engine are minimized. The hydrogen generator contains a catalyst which must be heated to a pre-determined temperature before it can react properly. To simplify the process of heating up the catalyst at start-up time, either some of the energy produced by the engine such as engine exhaust gas, or electrical energy produced by the engine, or the engine exhaust gas may be used to heat up air which is then used to heat the catalyst.

Houseman, J.↗

Orbital Transfer Vehicle (OTV) engine study. Phase A: Extension

An orbital transfer vehicle OTV engine study program was undertaken to provide additional expander and staged combustion cycle data in the design definition of the OTV engine. The proposed program effort optimizes the expander cycle engine concept (consistent with identified OTV engine requirements), investigates the feasibility of kitting the staged combustion cycle engine to provide extended low thrust operation, and conducts in-depth analysis of development risk, crew safety, and reliability for both cycles. Additional tasks to establish the cost of a 10K thrust expander cycle engine and to render support of OTV systems study contractors are reported.

Sobin, A. J.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) main reduction gears test program

Sets of under the wing (UTW) engine reduction gears and sets of over the wing (OTW) engine reduction gears were fabricated for rig testing and subsequent installation in engines. The UTW engine reduction gears which have a ratio of 2.465:1 and a design rating of 9712 kW at 3157 rpm fan speed were operated at up to 105% speed at 60% torque and 100% speed at 125% torque. The OTW engine reduction gears which have a ratio of 2.062:1 and a design rating of 12,615 kW at 3861 rpm fan speed were operated at up to 95% speed at 50% torque and 80% speed at 109% torque. Satisfactory operation was demonstrated at powers up to 12,172 kW, mechanical efficiency up to 99.1% UTW, and a maximum gear pitch line velocity of 112 m/s (22,300 fpm) with a corresponding star gear spherical roller bearing DN of 850,00 OTW. Oil and star gear bearing temperatures, oil churning, heat rejection, and vibratory characteristics were acceptable for engine installation.

Misel, O. W.↗

Orbital Transfer Vehicle (OTV) engine study phase A, extension

The current Phase A-Extension of the OTV engine study program seeks to provide additional expander and staged combustion cycle data that will lead to design definition of the OTV engine. The proposed program effort will optimize the expander cycle engine concept (consistent with identified OTV engine requirements), investigate the feasibility of kitting the stage combustion cycle engine to provide extended low thrust operation, and conduct in-depth analysis of development risk, crew safety, and reliability for both cycles. Additional task will address costing of a 10k thrust expander cycle engine and support of OTV systems study contractors.

Sobin, A. J.↗

New opportunities for future, small, General-Aviation Turbine Engines (GATE)

The results of four independent contracted studies to explore the opportunities for future small turbine engines are summarized in a composite overview. Candidate advanced technologies are screened, various cycles and staging arrangements are parametrically evaluated, and optimum conceptual engines are identified for a range of 300 to 600 horsepower applications. Engine improvements of 20 percent in specific fuel consumption and 40 percent in engine cost were forecast using high risk technologies that could be technically demonstrated by 1988. The ensuing economic benefits are in the neighborhood of 20 to 30 percent for twin-engine aircraft currently powered by piston engines.

Strack, W. C.↗

Orbital Transfer Vehicle (OTV) engine study. Phase A: Extension

The current Phase A-Extension of the OTV engine study program aims to provide additional expander and staged combustion cycle data that will lead to design definition of the OTV engine. The proposed program effort seeks to optimize the expander cycle engine concept (consistent with identified OTV engine requirements), investigate the feasibility of kitting the staged combustion cycle engine to provide extended thrust operation, and conduct in-depth analysis of development risk, crew safety, and reliability for both cycles. Additional tasks address the costing of a 10/K thrust expander cycle engine and support of OTV systems study contractors.

Sobin, A. J.↗

Cost and price estimate of Brayton and Stirling engines in selected production volumes

The methods used to determine the production costs and required selling price of Brayton and Stirling engines modified for use in solar power conversion units are presented. Each engine part, component and assembly was examined and evaluated to determine the costs of its material and the method of manufacture based on specific annual production volumes. Cost estimates are presented for both the Stirling and Brayton engines in annual production volumes of 1,000, 25,000, 100,000 and 400,000. At annual production volumes above 50,000 units, the costs of both engines are similar, although the Stirling engine costs are somewhat lower. It is concluded that modifications to both the Brayton and Stirling engine designs could reduce the estimated costs.

Fortgang, H. R.↗

Space Shuttle Main Engine development /May 1980/

The Space Shuttle Main Engine is the most advanced liquid propellant rocket engine ever developed. During the last year, significant progess has been made toward the identification and solution of several design weaknesses. The initial two test series to certify the engine's readiness for manned flight have been completed, and additional test series are in progress. Operation of the total propulsion system has been demonstrated by a successful series of flight-simulation tests using the three-engine cluster Main Propulsion Test Article. The first set of flight engines has been acceptance tested for use in Shuttle Orbiter 102 (Columbia) for the first manned orbital flight in late 1980 or early 1981. Engine development is continuing with initial demonstrations of full-power level (109%) operation capability.

Sanchini, D. J.↗

Automotive Stirling reference engine design report

The reference Stirling engine system is described which provides the best possible fuel economy while meeting or exceeding all other program objectives. The system was designed to meet the requirements of a 1984 Pontiac Phoenix (X-body). This design utilizes all new technology that can reasonably be expected to be developed by 1984 and that is judged to provide significant improvement, relative to development risk and cost. Topics covered include: (1) external heat system; (2) hot engine system; (3) cold engine system; (4) engine drive system; (5) power control system and auxiliaries; (6) engine instalation; (7) optimization and vehicle simulation; (8) engine materials; and (9) production cost analysis.

Source record↗

QCSEE under-the-wing engine acoustic data

Both an over-the-wing (OTW) and an under-the-wing (UTW) experimental engine are discussed. The UTW engine had a variable-geometry fan exhaust nozzle and a variable-pitch fan that provided quick-response reverse thrust capability. An automatic digital control enabled optimal engine operation under all steady-state conditions as well as during forward and reverse thrust transient operation. The engine was tested at the Engine Noise Test Facility alone and with wind and flap segments to simulate an installation on a short-haul transport aircraft. The engine acoustic configuration was varied to give 14 test configurations. All of the acoustic test results from the UTW program at Lewis are presented as 1/3-octave-band sound pressure level (SPL) tabulations for all of the test points and some narrow-band spectra and 1/3-octave-band data plots for selected conditions.

Bloomer, H. E.↗

Ceramic applications in turbine engines

In the past the potential of vehicular gas engines could not be realized because component materials served to limit the turbine operating temperature, thereby restricting fuel economy and initial cost. It was, therefore, not possible for the vehicular gas turbine to compete with more conventional engines. The emergence of low-cost, high-temperature ceramic components has the potential to reverse this situation. For example, the Allison GT404 engine, operating with ceramic components at turbine inlet temperatures up to 2350 F to 2500 F, has the potential of a fuel economy which is better than that of current Diesel engines. The Allison AGT100 engine operating with ceramic components offers the possibility of a 30% improvement in fuel economy over 1985 spark ignition engines. The materials considered for an employment in the ceramic components include silicon carbide, silicon nitride, aluminum silicate, and lithium aluminum silicate.

Byrd, J. A.↗

NASA ECI programs - Benefits to Pratt and Whitney engines

Proprietary research conducted under the NASA-sponsored Engine Component Improvement program is shown to have advanced the state of such component technologies as thermal barrier coatings, ceramic seal systems, advanced turbine clearance control, and JT9D engine fan design. In addition, the tests conducted have demonstrated the advantages of updated cooling, sealing and aerodynamic designs in the high pressure turbine and compressor of the JT8D engine. These technological advances are being transferred to such novel engine configurations as the PW2037 and NASA Energy Efficient Engine. Attention is given to the results of the thermal coating refinement tests of convectively cooled vanes, and to the development of a single shroud fan design applicable to the JT9D and next-generation engines.

Gaffin, W. O.↗

Stirling engine design manual, 2nd edition

This manual is intended to serve as an introduction to Stirling cycle heat engines, as a key to the available literature on Stirling engines and to identify nonproprietary Stirling engine design methodologies. Two different fully described Stirling engines are discussed. Engine design methods are categorized as first order, second order, and third order with increased order number indicating increased complexity. FORTRAN programs are listed for both an isothermal second order design program and an adiabatic second order design program. Third order methods are explained and enumerated. In this second edition of the manual the references are updated. A revised personal and corporate author index is given and an expanded directory lists over 80 individuals and companies active in Stirling engines.

Martini, W. R.↗

Apparatus for improving the fuel efficiency of a gas turbine engine

An energy recovery system is provided for an aircraft gas turbine engine of the type in which some of the pneumatic energy developed by the engine is made available to support systems such as an environmental control system. In one such energy recovery system, some of the pneumatic energy made available to but not utilized by the support system is utilized to heat the engine fuel immediately prior to the consumption of the fuel by the engine. Some of the recovered energy may also be utilized to heat the fuel in the fuel tanks. Provision is made for multiengine applications wherein energy recovered from one engine may be utilized by another one of the engines or systems associated therewith.

Coffinberry, G. A.↗

CIM's bridge from CADD to CAM: Data management requirements for manufacturing engineering

Manufacturing engineering represents the crossroads of technical data management in a Computer Integrated Manufacturing (CIM) environment. Process planning, numerical control programming and tool design are the key functions which translate information from as engineered to as assembled. In order to transition data from engineering to manufacturing, it is necessary to introduce a series of product interpretations which contain an interim introduction of technical parameters. The current automation of the product definition and the production process places manufacturing engineering in the center of CAD/CAM with the responsibility of communicating design data to the factory floor via a manufacturing model of the data. A close look at data management requirements for manufacturing engineering is necessary in order to establish the overall specifications for CADD output, CAM input, and CIM integration. The functions and issues associated with the orderly evolution of computer aided engineering and manufacturing are examined.

Ford, S. J.↗

Overview of Advanced Stirling and Gas Turbine Engine Development Programs and Implications for Solar Thermal Electrical Applications

The DOE automotive advanced engine development projects managed by the NASA Lewis Research Center were described. These included one Stirling cycle engine development and two air Brayton cycle development. Other engine research activities included: (1) an air Brayton engine development sponsored by the Gas Research Institute, and (2) plans for development of a Stirling cycle engine for space use. Current and potential use of these various engines with solar parabolic dishes were discussed.

Alger, D.↗