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At least 487 records · Page 27

The Lunar Orbital Prospector

The establishment of lunar bases will not end the need for remote sensing of the lunar surface by orbiting platforms. Human and robotic surface exploration will necessarily be limited to some proximate distance from the support base. Near real-time, high-resolution, global characterization of the lunar surface by orbiting sensing systems will continue to be essential to the understanding of the Moon's geophysical structure and the location of exploitable minerals and deposits of raw materials. The Lunar Orbital Prospector (LOP) is an orbiting sensing platform capable of supporting a variety of modular sensing packages. Serviced by a lunar-based shuttle, the LOP will permit the exchange of instrument packages to meet evolving mission needs. The ability to recover, modify, and rotate sensing packages allows their reuse in varying combinations. Combining this flexibility with robust orbit modification capabilities and near real-time telemetry links provides considerable system responsiveness. Maintenance and modification of the LOP orbit are accomplished through use of an onboard propulsion system that burns lunar-supplied oxygen and aluminum. The relatively low performance of such a system is more than compensated for by the elimination of the need for Earth-supplied propellants. The LOP concept envisions a continuous expansion of capability through the incorporation of new instrument technologies and the addition of platforms.

Redd, Frank J.↗

The MICRO-BOSS scheduling system: Current status and future efforts

In this paper, a micro-opportunistic approach to factory scheduling was described that closely monitors the evolution of bottlenecks during the construction of the schedule and continuously redirects search towards the bottleneck that appears to be most critical. This approach differs from earlier opportunistic approaches, as it does not require scheduling large resource subproblems or large job subproblems before revising the current scheduling strategy. This micro-opportunistic approach was implemented in the context of the MICRO-BOSS factory scheduling system. A study comparing MICRO-BOSS against a macro-opportunistic scheduler suggests that the additional flexibility of the micro-opportunistic approach to scheduling generally yields important reductions in both tardiness and inventory. Current research efforts include: adaptation of MICRO-BOSS to deal with sequence-dependent setups and development of micro-opportunistic reactive scheduling techniques that will enable the system to patch the schedule in the presence of contingencies such as machine breakdowns, raw materials arriving late, job cancellations, etc.

Sadeh, Norman M.↗

Thermal protection systems for space transportation vehicles

The topics addressed are history of reusable external insulation (RSI), and examples of shuttle RSI development challenges, which includes: (1) manufacturing of raw materials, such as fibers, coating components; (2) design of tile planform size, strain isolation, and gap heating; (3) insulation, such as bonding, bond verification, tolerances, and quality control; and (4) operation, such as durability, and water proofing.

Goldstein, Howard E.↗

Fuzzy simulation in concurrent engineering

Concurrent engineering is becoming a very important practice in manufacturing. A problem in concurrent engineering is the uncertainty associated with the values of the input variables and operating conditions. The problem discussed in this paper concerns the simulation of processes where the raw materials and the operational parameters possess fuzzy characteristics. The processing of fuzzy input information is performed by the vertex method and the commercial simulation packages POLYMATH and GEMS. The examples are presented to illustrate the usefulness of the method in the simulation of chemical engineering processes.

Kraslawski, A.↗

Telescopes for a lunar outpost

This paper presents an overview of lunar-based telescopes. It begins with a review of the impressive attributes of the moon for astronomy which include a hard vacuum, seismic stability, low gravitational field, large surface area, dark and radio-quiet skies on the far-side, cold craters at the poles, and an abundance of raw materials. These attributes, coupled with the availability of technicians at a lunar outpost, make the moon the most attractive site for the next generation of space-based observatories. It is argued that modest, light-weight instruments such a generic 1-m optical/UV/IR telescope and a low radio frequency phased array are well suited for early deployment on the moon. More advanced concepts such as a 16-m filled aperture telescope and an optical interferometer will make unprecedented strides in sensitivity and resolution. Although complex, such telescopes are well-suited to an evolutionary construction and deployment scheme.

Burns, Jack O.↗

International manned lunar base - Beginning the 21st century in space

An evaluation is made of requirements for, and advantages in, the creation of a manned lunar base whose functions emphasize astronomical investigations. These astronomical studies would be able to capitalize on the lunar environment's ultrahigh vacuum, highly stable surface, dark and cold sky, low-G, absence of wind, isolation from terrestrial 'noise', locally usable ceramic raw materials, and large radiotelescope dish-supporting hemispherical craters. Large telescope structures would be nearly free of the gravity and wind loads that complicate their design on earth.

Smith, Harlan J.↗

In-Situ Resource Utilization (ISRU): Surface systems program area of the exploration technology program

The topics presented are covered in viewgraph form and include the following: (1) utilization of Lunar and Mars resources; (2) oxygen - an example of cost savings; (3) In Space Resource Utilization (ISRU); (4) basic resource processing methods; (5) planetary mining; (6) raw materials preparation; (7) validation, testbeds, and flight experiments; (8) mission readiness schedule; and (9) ISRU budget guideline.

Mckay, David S.↗

Lunar shuttle

Current plans for the extension of human presence into the solar system include the establishment of a permanently occupied base on the Moon for use as a source of raw materials, a transportation node, a facility for the fabrication and launch of elements of the space exploration infrastructure, and a base for scientific investigation and astronomical observatories. All of the aforementioned uses of a lunar base foresee the requirement for a lunar shuttle to operate from the lunar surface to one or more orbiting space stations located in low lunar orbits (LLO). The Utah State University lunar shuttle design is baslined for implementation after a mature lunar base has been established. The shuttle is designed to operate between the lunar base and a space station located in a 400-km-altitude orbit. This orbit was chosen with reference to Apollo experience, which has indicated that very low orbits, on the order of 100-km, may be unstable over periods of many months. After a thorough investigation of the anticipated needs and production capabilities of a lunar base, several design requirements were placed upon the shuttle. These requirements are (1) maximum use of lunar-derived propellant; (2) modularity and payload versatility; (3) two-way transport of 25-metric-ton cargo; (4) human transport capability; (5) satellite servicing; and (6) 3000-kg mass budget.

Voyer, P.↗

General overview of an integrated lunar oxygen production/brickmaking system

On the moon, various processing systems would compete for the same resources, most notably power, raw materials, and perhaps human attention. Therefore, it may be advantageous for two or more processes to be combined such that the integrated system would require fewer resources than separate systems working independently. The synergistic marriage of two such processes--lunar oxygen production and the manufacture of bricks from sintered lunar regolith--is considered.

Altemir, D. A.↗

Rover requirements for the planet surface segment of the space exploration initiative

Annotated requirements for rovers to be used for the First Lunar Outpost (FLO) of the Space Exploration Initiative (SEI) and for Mars missions are presented. The requirements are presented in the form of functions as opposed to performance. SEI surface systems will be required to execute many roving vehicle functions ranging from transporting humans to recovery and transporting raw materials to a processing plant. Some of the roving vehicles will be highly automated. These automation functions may include the following: teleoperated site survey and certification; teleoperation for repair; autonomous operations for resource location and mining; autonomous navigation and terrain traverse; and telerobotic scientific investigations. These requirements are complex, contradictory, and will be costly if they are not carefully analyzed and properly allocated to conceptual elements. Of greatest importance will be the iterative analysis of requirements and synergistic utilization of vehicle elements.

Roberts, Barney B.↗

Asteroid exploration and utilization

The Earth is nearing depletion of its natural resources at a time when human beings are rapidly expanding the frontiers of space. The resources possessed by asteroids have enormous potential for aiding and enhancing human space exploration as well as life on Earth. Project STONER (Systematic Transfer of Near Earth Resources) is based on mining an asteroid and transporting raw materials back to Earth. The asteroid explorer/sample return mission is designed in the context of both scenarios and is the first phase of a long range plan for humans to utilize asteroid resources. Project STONER is divided into two parts: asteroid selection and explorer spacecraft design. The spacecraft design team is responsible for the selection and integration of the subsystems: GNC, communications, automation, propulsion, power, structures, thermal systems, scientific instruments, and mechanisms used on the surface to retrieve and store asteroid regolith. The sample return mission scenario consists of eight primary phases that are critical to the mission.

Radovich, Brian M.↗

Solventless, curable fluid oligomeric systems for high performance microwave, acoustical and mechanical applications

While establishing the basis for a 'Technology 2000' product plan several years ago we plugged in the usual factors contributing toward product success: price/performance justifiable; profitable, warranting high quality maintenance, enhancement, and specific property improvement; narrow inventory requirements; and raw material integrable backwards with easily variable properties (molecular weight, functionality, and isomer control). We resolved this by selecting radical functional, low molecular weight polybutadiene liquid polymers. Encouraged by the need for solid rocket binders, several companies embarked on various perceptions of binder performance requirements over four decades ago. Initially dominated by progress of liquid polysulfides, soon a few settled primarily upon polybutadiene based binders. Such an approach in a few instances was exploited quite viably with a series of functional group terminated liquid polybutadienes: hydroxyl, mercaptan, carboxyl, vinyl, and amine. Good results are obtained for oligomers, liquid polymers, and their hybrids. The only significant limits on compounded products has been solvent resistance and oxidative sensitivity, unless sufficient proportion of sulfide or nitrile moiety is incorporated. For convenience, they have been grouped under the trademarks Nylane, Seamax, Oligomax, and Castomax.

Lefave, G. M.↗

Agile manufacturing: The factory of the future

The factory of the future will require an operating methodology which effectively utilizes all of the elements of product design, manufacturing and delivery. The process must respond rapidly to changes in product demand, product mix, design changes or changes in the raw materials. To achieve agility in a manufacturing operation, the design and development of the manufacturing processes must focus on customer satisfaction. Achieving greatest results requires that the manufacturing process be considered from product concept through sales. This provides the best opportunity to build a quality product for the customer at a reasonable rate. The primary elements of a manufacturing system include people, equipment, materials, methods and the environment. The most significant and most agile element in any process is the human resource. Only with a highly trained, knowledgeable work force can the proper methods be applied to efficiently process materials with machinery which is predictable, reliable and flexible. This paper discusses the affect of each element on the development of agile manufacturing systems.

Loibl, Joseph M.↗

Petrographic characterization of lunar soils: Application of x ray digital-imaging to quantitative and automated analysis

The rocks and soils of the moon will be the raw materials for various engineering needs at a lunar base, such as sources of hydrogen, oxygen, metals, etc. The material of choice for most of the bulk needs is the regolith and its less than 1 cm fraction, the soil. For specific mineral resources it may be necessary to concentrate minerals from either rocks or soils. Therefore, quantitative characterizations of these rocks and soils are necessary in order to better define their mineral resource potential. However, using standard point-counting microscopic procedures, it is difficult to quantitatively determine mineral abundances and virtually impossible to obtain data on mineral distributions within grains. As a start to fulfilling these needs, Taylor et al. and Chambers et al. have developed a procedure for characterization of crushed lunar rocks using x ray digital imaging. The development of a similar digital imaging procedure for lunar soils as obtained from a spectrometer is described.

Higgins, Stefan J.↗

Process, properties and environmental response of plasma sprayed thermal barrier coatings

Experimental results are shown which demonstrate that the properties of plasma sprayed fully stabilized zirconia are strongly influenced by the process parameters. Properties of the coatings in the as-sprayed condition are shown to be additionally influenced by environmental exposure. This behavior is dependent on raw material considerations and processing conditions as well as exposure time and temperature. Process control methodology is described which can take into consideration these complex interactions and help to produce thermal barrier coatings in a cost effective way while meeting coating technical requirements.

Novak, R. C.↗

Design of fabric preforms for double diaphragm forming

Resin Transfer Molding (RTM) has the potential of becoming one of the most cost effective ways of producing composite structures since the raw materials used, resin and dry fabric, are less costly than prepregs. Unfortunately these low material costs are offset by the high labor costs incurred to layup the dry fabric into 3D shapes. To reduce the layup costs, double diaphragm forming is being investigated as a potential technique for creating a complex 3D preform from a simple flat layup. As part of our effort to develop double diaphragm forming into a production capable process, we have undertaken a series of experiments to investigate the interactions between process parameters, mold geometry, fabric weave, tow size, and the quality of the formed part. The results of these tests will be used to determine the forming geometry limitations of double diaphragm forming and to characterize the formability of fabric configurations. An important part of this work was the development of methods to measure and analyze fiber orientations, deformation angles, tow spreading, and shape conformation of the formed parts. This paper will describe the methods used to mark plies, the double diaphragm forming process, the techniques used to measure the formed parts, and the calculation of the parameters of interest. The results can be displayed as 3D contour plots. These experimental results have also been used to verify and improve a computer model which simulates the draping of fabrics over 3D mold shapes.

Luby, Steven↗

In situ processing methods for composite fuselage sandwich structures

Conventional sandwich structure fabrication methods are labor intensive and high in cost. A low cost method is needed to produce lightweight sandwich structures. Sundstrand has developed a series of in situ composite fabrication methods in which the raw materials (skin and core materials) are placed in a closed mold, and the component is produced in one heating cycle. Internal pressure is generated by chemical agents during the thermal cycles, which consolidates the skins and produces the foam core. The finished part is a net-shape composite sandwich structure with skins and a foamed core. The in situ process reduces cost by eliminating several secondary operations that are used in conventional fabrication methods. Further, a strong molecular bond is produced between the core and skin, which eliminates adhesive bonding and prevents a weak bond section in the sandwich structure. In this investigation, we evaluated the feasibility of the in situ process using thermoset materials currently under consideration for commercial airplane fuselage applications, such as keel sections. The materials used were Hercules 855340 toughened epoxy resin in both liquid and powder forms, and 3M Scotchply PR500 resin, manufactured by 3M Corporation, in powder form. We successfully foamed these resins and produced experimental panels with AS-4/855340 Hercules prepreg skins. Chopped fibers were added to the core to increase performance of the foam. Mechanical property testing on these panels showed properties competitive with other foams. Additional experiments are required to optimize the in situ foam core sandwiches for specific properties and applications.

Saatchi, Hossein↗