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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

High-efficiency plasma treatment for surface modification of LPCVD ZnO

Plasma treatment of LPCVD Boron-doped ZnO aimed at surface modification of the films has been performed. We have shown that five minutes treatment with RF magnetron Ar plasma can be sufficient to transform surface morphology from as-deposited V-type to U-type, which better suits the growth and enhances the properties of post-deposited microcrystalline silicon as a material for PV modules. Effect of plasma treatment on optical and electrical properties and surface morphology has been studied. Comparative analysis of the acquired results has shown that short time treatment can provide required changes in surface morphology without significant deterioration of structure and electrical and optical properties of treated films, while long time treatment results in reduction of electronic properties most probably caused by excess defect formation at the surface of ZnO films. These results show that, despite promising outlooks, RF magnetron plasma treatment of ZnO for the production of PV modules requires careful optimization.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Moving to a Higher Level for PV Reliability through Comprehensive Standards Based on Solid Science (Presentation)

PV reliability is a challenging topic because of the desired long life of PV modules, the diversity of use environments and the pressure on companies to rapidly reduce their costs. This presentation describes the challenges, examples of failure mechanisms that we know or don't know how to test for, and how a scientific approach is being used to establish international standards.

14 SOLAR ENERGY↗
DOE OSTI2026

Solar Photovoltaics Resilient Fasteners Levelized Cost of Energy (LCOE) Tool

Solar photovoltaics (PV) module fasteners are one of the most common structural failure points on PV systems, particularly in high winds and coastal areas with ocean spray. Some fastener types have been shown to survive these conditions at higher rates than others. The fastener type, material, quantity, and placement all impact performance. Fasteners that fail less often typically have a higher upfront cost, but this investment can pay off in savings from less frequent torque audits (which reduces O&M costs), reduced system damage, and decreased system downtime. We developed an Excel-based tool to evaluate different module fasteners for a PV system - either a new or retrofit project - and compare differences in upfront and outyear costs to determine the expected life cycle costs and simple payback periods of different fastener options. The tool is site-specific, with inputs including system attributes (such as system size, location, price of power) and fastener attributes (such as design, washer type, nut type, use of locking hardware, materials, installation time, and torque audit requirements). A baseline fastener scenario can be compared to up to four proposed fastener scenarios. In addition to presenting expected life cycle cost implications of the different fastener options, the tool produces results showing the reductions in outyear costs needed to offset any initial cost premiums for more reliable fasteners across four categories: preventative O&M, avoided damage, reduced downtime, and reduced insurance premiums. These numbers can serve as decision aids for users when considering fastener options on new or existing projects. This poster will present the tool, methodology, and scenarios using example sites to highlight the tool capabilities and how it can inform different fastener decisions on different projects. Future work includes incorporating lifetime expected damage costs by embedding damage function curves that the authors are developing from field data.

14 SOLAR ENERGY↗
DOE OSTI2018

A Comparison of Si-Based Cameras for Imaging Luminescence from Photovoltaic Materials and Devices

Evaluation of soiling loss on PV modules based on field measurements is usually a time consuming and expensive undertaking. A laboratory technique using acetonitrile as a carrier solvent is being discussed in the literature. In this work a low-cost artificial dust deposition technique using water as carrier solvent is presented. Dust samples deposited using the two carrier solvents were compared using FTIR analysis, as well as the short circuit current and spectral losses in solar cells overlaid with soiled glass. Acetonitrile is seen to modify the chemical composition of the dust substantially. The uniformity of dust deposited using water is seen to be adequate for systematic analysis of the impact of soiling on PV modules. Acetonitrile based deposition is seen to overestimate the losses.

14 SOLAR ENERGY↗
DOE OSTI2020

The Abrasion of Photovoltaic Glass: A Comparison of the Effects of Natural and Artificial Aging

Natural soiling and the subsequent requisite cleaning of photovoltaic (PV) modules result in abrasion damage to the cover glass. The durability of the front glass has important economic consequences, including determining the use of antireflective and/or antisoiling coatings as well as the method and frequency of operating maintenance (cleaning). The abrasion of coatings and glass has been explored in a field study, including the soiling-prone locations of Dubai (United Arab Emirates), Kuwait City (Kuwait), Mesa (Arizona), Mumbai (India), and Sacramento (California). Dry-brush-cleaned specimens will be compared to those subjected to artificial-brush testing. The characteristics of material integrity, surface energy, optical transmittance, surface roughness, and scratch size were examined using an optical microscope, contact goniometer (for water), spectrophotometer, interferometer, and atomic force microscope (AFM), respectively. The findings of this study will be used to provide feedback regarding the cleaning equipment, cleaning methods, and coatings used in the PV industry. The study here will also be used to aid in developing an abrasion standard for the PV industry.

14 SOLAR ENERGY↗
DOE OSTI2013

Architectures and Control of Submodule Integrated DC-DC Converters for Photovoltaic Applications

This paper describes photovoltaic (PV) module architectures with parallel-connected submodule-integrated dc-dc converters (subMICs) that improve efficiency of energy capture in the presence of partial shading or other mismatch conditions. The subMICs are bidirectional isolated dc-dc converters capable of injecting or subtracting currents to balance the module substring voltages. When no mismatches are present, the subMICs are simply shut down, resulting in zero insertion losses. It is shown that the objective of minimum subMIC power processing can be solved as a linear programming problem. A simple close-to-optimal distributed control approach is presented that allows autonomous subMIC control without the need for a central controller or any communication among the subMICs. Furthermore, the proposed control approach is well suited for an isolated-port architecture, which yields additional practical advantages including reduced subMIC power and voltage ratings. The architectures and the control approach are validated by simulations and experimental results using three bidirectional flyback subMICs attached to a standard 180-W, 72-cell PV module, yielding greater than 98% module-level power processing efficiency for a mismatch less than 25%.

Olalla, C↗
DOE OSTI2010

Module Technology: Current Practice and Issues (Presentation)

PV modules must provide mechanical support for the cells, protect the world from the voltages inside, protect the cells, diodes and interconnects from the weather outside, couple as much light as possible into the PV cells and minimize the temperature increase of the cells. The package must continue to serve these functions for at least 25 years as that is the typical module warranty period today. Furthermore the package must do all this for as low a cost as possible since the key to large scale PV growth is a reduction in cost while retaining excellent module reliability and durability. This paper will review current module construction practices for both crystalline silicon and thin film PV with emphasis on explaining why the present designs and materials have been selected. Possiblelong term issues with today's designs and materials will be discussed. Several proposed solutions to these issues will be presented, highlighting the research efforts that will be necessary in order to verify that they can cost effectively solve the identified issues.

14 SOLAR ENERGY↗
DOE OSTI2011

Economic Analysis of Photovoltaics Versus Traditional Energy Sources: Where Are We Now and Where Might We Be in the Near Future?; Preprint

A precipitous drop in the price of the crystalline silicon solar photovoltaic (PV) modules typically employed for residential applications has recently been observed: The typical sales price for modules was around $4/WP DC in 2008 but could easily approach $1.50/W WP DC by the end of this year. As module price declines continue, and as gains are also realized in balance-of-system costs, theeconomics of PV systems for power generation become increasingly competitive. In this presentation, we will examine whether solar will reach grid parity in the United States if monocrystalline silicon modules achieve an optimistic-case scenario in efficiency and cost. The analysis suggests that PV systems are already economically viable in select markets, but further cost reductions andefficiency improvements above and beyond the monocrystalline optimistic-case scenarios are necessary in order to be competitive against incumbent electricity production in most markets across the United States.

14 SOLAR ENERGY↗
DOE OSTI2022

Photovoltaic Module R&D Considerations for Soiling Mitigation

Photovoltaic (PV) modules work best in the sunniest environments. Unfortunately, often the sunniest places also have substantial amounts of airborne "dust" that deposits on the front surface of the modules and blocks the sunlight; reducing energy output. In fact, natural soiling has reduced the energy output of PV systems since the technology was first used, and viable mitigation strategies have remained elusive ever since. With the ever-increasing deployments around the world, especially in dusty environments, soiling is becoming a billion-dollar problem, worldwide. While substantial work has been done to examine and resolve some of the issues with PV soiling, often mitigation comes down to physically cleaning the modules. However, a more systematic evaluation of the different module properties correlations to soiling mitigation needs to be done. In many instances, the causal connections between module properties and soiling are simply not known. This lack of knowledge results in a substantial increase in time and effort to evaluate and qualify appropriate soiling mitigation protocols based on site specific issues and the intrinsic module properties that are typically not optimized for mitigating soiling in a given environment. Thus, module property protocols and/or standards are needed to more quickly help identify appropriate module and site-specific mitigation.

mitagation↗
DOE OSTI2022

Translating Material-Level Characterization of Carbon-Nanotube-Reinforced Composite Gridlines to Module-Level Degradation

Cell cracks in PV modules caused by poor handling during shipping and installation as well as from extreme weather events can lead to gradual or immediate power degradation. To directly address cell-crack-induced degradation, we have formulated a carbon nanotube additive for commercial screen printed silver pastes. We have shown in previous work that these metal matrix composites have little to no effect on the cell's efficiency while enhancing the metallization's fracture toughness and electrical gap-bridging capability. In this work, we focus on translating materials level characterization techniques to module level degradation. We found that we get conflicting results from two different methods of measuring the metallization's ability to electrically bridge gaps in cracked solar cells. Mini-module stress testing is currently underway to determine which materials characterization correlates well with the min-module degradation characteristics.

carbon nanotubes↗
DOE OSTI2015

Spectrum sensitivity, energy yield, and revenue prediction of PV and CPV modules

Impact on module performance of spectral irradiance variation has been determined for III-V multijunctions compared against the four most common flat-plate module types (cadmium telluride, multicrystalline silicon, copper indium gallium selenide, and monocrystalline silicon. Hour-by-hour representative spectra were generated using atmospheric variables for Albuquerque, New Mexico, USA. Convolution with published values for external quantum efficiency gave the predicted current output. When combined with specifications of commercial PV modules, energy yield and revenue were predicted. This approach provides a means for optimizing PV module design based on various site-specific temporal variables.

14 SOLAR ENERGY↗
DOE OSTI2025

Fundamental Studies of Soiling and Cementation of PV Cover Glass Materials: Addressing Reliability with Advanced X-ray Scattering/Spectroscopy and First Principles Modeling (Final Technical Report)

Accumulation of soils and other particulate matter on the front cover glass of solar photovoltaic (PV) modules results in transmission losses that detrimentally affect the power output of PV installations. The conventional solution to this problem is manual abrasive scrubbing of modules, which entails significant water usage and manpower. To further combat this issue, there is a concerted effort within the PV industry to develop anti-soiling (AS) coatings to mitigate power losses due to soiling of PV modules, which can exceed 35% in some cases. However, relatively little is known about the fundamental physical and chemical mechanisms that enable anti-soiling behavior. In this project, a combination of advanced X-ray analysis tools and first principles computational modeling has employed to understand the physical and chemical interactions between environmental soils and PV cover glass materials. The specific objectives were: 1) investigate soiling interactions and cementation behavior of relevant PV materials, including bare glass, conventional antireflective (AR) coatings, and a commercial AS coating, using a library of representative particulate soils, and 2) utilize first principles computational spectroscopy modeling to interpret the experimental X-ray spectroscopy measurements and determine the detailed surface chemistry changes that occur on these surfaces in the presence of soiling and cementation.

14 SOLAR ENERGY↗