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At least 487 records · Page 27

Effects of rotation and blade incidence on the properties of turbomachinery rotor wake

An experimental investigation of the effects of the speed of rotation on a turbomachinery rotor blade wake was conducted using a fan rotor in incompressible flow. Measurements were made at two different rotational speeds (1753 and 1010 rpm) but keeping the same blade loading. This was achieved by maintaining the same incidence angle to the rotor blades in both sets of measurements. The blade incidence angle was also varied to discern the effect of blade loading. A tri-axial hot wire probe mounted in a stationary frame of reference was used for the measurements made at several radial and axial stations in the near- and far-wake regions. The three dimensional mean velocity and turbulence profiles, the wake defect, wake decay rate, turbulence intensities and turbulence stresses are appreciably altered when the speed of rotation and the blade loading are changed. The wake defect is substantially reduced and the radial velocity increased when the rotational speed is increased.

Lakshminarayana, B.↗

Investigation of Effectiveness of Air-Heating a Hollow Steel Propeller for Protection Against Icing. 1: Unpartitioned Blades

An investigation to determine the effectiveness of icing protection afforded by air-heating hollow steel unpartitioned propeller blades has been conducted In the NACA Cleveland icing research tunnel. The propeller used was a production model modified with blade shank and tip openings to permit internal passage of heated air. Blade-surface and heated-air temperatures were obtained and photographic observations of Ice formations were made with variations In icing intensity and heating rate to the blades. For the conditions of Icing to which the propeller was subjected, it was found that adequate ice protection was afforded with a heating rate of 40 1 000 Btu per hour per blade. With less than 40,000 Btu per hour per blade, ice protection failed because of significant ice accretions on the leading edge. The chordwise distribution of heat was unsatisfactory with most of the available heat dissipated well back of the leading edge on both the thrust and camber face's instead of at the leading edge where it was most needed. A low utilization of available heat for icing protection is indicated by a beat-exchanger effectiveness of approximately 47 percent.

Mulholland, Donald R.↗

Investigation of Effectiveness of Air-Heating a Hollow Steel Propeller for Protection Against Icing. 3: 25% Partitioned Blades

The icing protection obtained from an internally air-heated propeller blade partitioned to confine the heated air forward of 25-percent chord was investigated in the NACA Cleveland icing research tunnel. A production-model hollow steel propeller was modified with an Internal radial partition at 25-percent chord and with shank and tip openings to admit and exhaust the heated air. Temperatures were measured on the blade surfaces and in the heated-air system during tunnel icing conditions. Heat-exchanger effectiveness and photographs of Ice formations on the blades were obtained. Surface temperature measurements indicated that confining the heated air forward of the 25-percent chord gave.a more economical distribution of the applied heat as compared with unpartitioned and 50-percent partitioned blades, by dissipating a greater percentage of the available heat at the leading edge. At a propeller speed of 850 rpm, a heating rate of 7000 Btu per hour per blade at a shank air temperature of 400 F provided adequate Icing protection at ambient-air temperatures of 23 F but not at temperatures as low as 15 F. With the heating rate used, a heat-exchanger effectiveness of 77 percent was obtained as compared to 56 percent for 50-percent partitioned and 47 percent for unpartitioned blades.

Mulholland, Donald R.↗

Wind-tunnel investigation of the effects of blade tip geometry on the interaction of torsional loads and performance for an articulated helicopter rotor

The Langley transonic dynamics tunnel was used to determine the degree of correlation between rotor performance and the dynamic twist generated by changes in blade tip geometry using an articulated rotor with four different tip geometries at advance ratios of 0.20, 0.30 and 0.35. Based on the data obtained, it is concluded that: (1) there appears to be no strong correlation between blade torsion loads and rotor performance prediction; (2) for a given rotor task at each advance ratio investigated, both the azimuthal variation of torsional moment and the mean torsional moment at 81% radius are configuration dependent; (3) reducing the nose down twist on the advancing blade appears to be more important to forward flight performance than increasing the nose down twist on the retreating blade; (4) the rotor inflow model used was important in predicting the performance of the adaptive rotor; and (5) neither rigid blade solidity effects, inflow environment, nor blade torsion loads can be used alone to accurately predict active rotor performance.

Yeager, W. T.↗

A FORTRAN program for calculating three dimensional, inviscid and rotational flows with shock waves in axial compressor blade rows: User's manual

A FORTRAN-IV computer program was developed for the calculation of the inviscid transonic/supersonic flow field in a fully three dimensional blade passage of an axial compressor rotor or stator. Rotors may have dampers (part span shrouds). MacCormack's explicit time marching method is used to solve the unsteady Euler equations on a finite difference mesh. This technique captures shocks and smears them over several grid points. Input quantities are blade row geometry, operating conditions and thermodynamic quanities. Output quantities are three velocity components, density and internal energy at each mesh point. Other flow quanities are calculated from these variables. A short graphics package is included with the code, and may be used to display the finite difference grid, blade geometry and static pressure contour plots on blade to blade calculation surfaces or blade suction and pressure surfaces. The flow in a low aspect ratio transonic compressor was analyzed and compared with high response total pressure probe measurements and gas fluorescence static density measurements made in the MIT blowdown wind tunnel. These comparisons show that the computed flow fields accurately model the measured shock wave locations and overall aerodynamic performance.

Thompkins, W. T., Jr.↗

The dynamic flexural response of propeller blades

The determination of the torsional constants of three blade models having NACA four-digit symmetrical airfoil cross sections is presented. Values were obtained for these models analytically and experimentally. Results were also obtained for three other models having rectangular, elliptical, and parabolic cross sections. Complete modal analyses were performed for five blade models. The identification of modal parameters was done for cases when the blades were modeled as either undamped or damped multi-degree-of-freedom systems. For the experimental phase of this study, the modal testing was performed using a Dual Channel FFT analyzer and an impact hammer (which produced an impulsive excitation). The natural frequency and damping of each mode in the frequency range up to 2 kHz were measured. A small computer code was developed to calculate the dynamic response of the blade models for comparison with the experimental results. A comparison of the undamped and damped cases was made for all five blade models at the instant of maximum excitation force. The program was capable of handling models where the excitation forces were distributed arbitrarily along the length of the blade.

Djordjevic, S. Z.↗

Bird impact analysis package for turbine engine fan blades

A computer program has been developed to analyze the gross structural response of turbine engine fan blades subjected to bird strikes. The program couples a NASTRAN finite element model and modal analysis of a fan blade with a multi-mode bird impact analysis computer program. The impact analysis uses the NASTRAN blade model and a fluid jet model of the bird to interactively calculate blade loading during a bird strike event. The analysis package is computationaly efficient, easy to use and provides a comprehensive history of the gross structual blade response. Example cases are presented for a representative fan blade.

Hirschbein, M. S.↗

Comparison of beam and shell theories for the vibrations of thin turbomachinery blades

Vibration analysis of turbomachinery blades has traditionally been carried out by means of beam theory. In recent years two-dimensional methods of blade vibration analysis have been developed, most of which utilize finite elements and tend to require considerable computation time. More recently a two-dimensional method of blade analysis has evolved which does not require finite elements and is based upon shell equations. The present investigation has the primary objective to demonstrate the accuracy and limitations of blade vibration analyses which utilize one-dimensional, beam theories. It is found that beam theory is generally inadequate to determine the free vibration frequencies and mode shapes of moderate to low aspect ratio turbomachinery blades. The shallow shell theory, by contrast, is capable of representing all the vibration modes accurately. However, the one-dimensional beam theory has an important advantage over the two-dimensional shell theory for blades and vibration modes. It uses fewer degrees of freedom, thus requiring less computer time.

Leissa, A. W.↗

Dynamic surface measurements on a model helicopter rotor during blade slap at high angles of attack

The modern helicopter offers a unique operational capability to both the public and private sectors. However, the use of the helicopter may become severely limited due to the radiated noise generated by the rotor system. A description is presented of some of the experimental results obtained with a model helicopter rotor in an anechoic wind tunnel with regard to blade stall as a source mechanism of blade slap. Attention is given to dynamic rotor blade surface phenomena and the resulting far field impulsive noise from the model helicopter rotor at high angles of attack and low tip speed. The results of the investigation strongly implicates the boundary layer as playing an important role in blade slap due to blade/vortex interaction (BVI) in a highly loaded rotor. Intermittent stall cannot be ruled out as a possible source mechanism for blade slap. This implies that blade surface characteristics, airfoil shape and local Reynolds number may now be used as tools to reduce the resultant far-field sound pressure levels in helicopters.

Hubbard, J. E., Jr.↗

Fiberglass composite blades for the 2 MW Mod-1 wind turbine generator

In mid-1979, NASA contracted with Kaman Aerospace Corporation for the design, manufacture, and ground testing of two 100 foot composite rotor blades intended for operation on the Mod-1 wind turbine. The Mod-1 blades have been completed and are currently stored at the Kaman facility. The design, tooling, fabrication, and testing phases which have been carried out to date, as well as testing still planned are described. Discussed are differences from the 150 foot blade which were introduced for cost and manufacturing improvement purposes. Also included is a description of the lightning protection system installed in the blades, and its development program. Actual costs and manhours expended for Blade No. 2 are provided as a base, along with a projection of costs for the blade in production. Finally, cost drivers are identified relative to future designs.

Batesole, W. R.↗

Structural fatigue test results for large wind turbine blade sections

In order to provide quantitative information on the operating life capabilities of wind turbine rotor blade concepts for root-end load transfer, a series of cantilever beam fatigue tests was conducted. Fatigue tests were conducted on a laminated wood blade with bonded steel studs, a low cost steel spar (utility pole) with a welded flange, a utility pole with additional root-end thickness provided by a swaged collar, fiberglass spars with both bonded and nonbonded fittings, and, finally, an aluminum blade with a bolted steel fitting (Lockheed Mod-0 blade). Photographs, data, and conclusions for each of these tests are presented. In addition, the aluminum blade test results are compared to field failure information; these results provide evidence that the cantilever beam type of fatigue test is a satisfactory method for obtaining qualitative data on blade life expectancy and for identifying structurally underdesigned areas (hot spots).

Faddoul, J. R.↗

Loads and performance data from a wind-tunnel test of model articulated helicopter rotors with 2 different blade torsional stiffnesses

A passive means of tailoring helicopter rotor blades to improve performance and reduce loads was evaluated. The parameters investigated were blade torsional stiffness, blade section camber, and distance between blade structural elastic axis and blade tip aerodynamic center. This offset was accomplished by sweeping the tip. The investigation was conducted at advance ratios of 0.20, 0.30, and 0.40. Data are presented without analysis; however, cross referencing of performance data and harmonic loads data may be useful to the analyst for validating aeroelastic theories and design methodologies as well as for evaluating passive aeroelastic tailoring or rotor blade parameters.

Yeager, W. T., Jr.↗

A graphics subsystem retrofit design for the bladed-disk data acquisition system

A graphics subsystem retrofit design for the turbojet blade vibration data acquisition system is presented. The graphics subsystem will operate in two modes permitting the system operator to view blade vibrations on an oscilloscope type of display. The first mode is a real-time mode that displays only gross blade characteristics, such as maximum deflections and standing waves. This mode is used to aid the operator in determining when to collect detailed blade vibration data. The second mode of operation is a post-processing mode that will animate the actual blade vibrations using the detailed data collected on an earlier data collection run. The operator can vary the rate of payback to view differring characteristics of blade vibrations. The heart of the graphics subsystem is a modified version of AMD's ""super sixteen'' computer, called the graphics preprocessor computer (GPC). This computer is based on AMD's 2900 series of bit-slice components.

Carney, R. R.↗

A simple system for helicopter Individual-Blade-Control and its application to lag damping augmentation

A new, advanced type of active control for helicopters and its application to a system for blade lag damping augmentation is described. The system, based on previously developed M.I.T. Individual-Blade-Control hardware, employs blade-mounted accelerometers to sense blade lag motion and feeds back rate information to increase the damping of the first lag mode. A linear model of the blade and control system dynamics is used to give guidance in the design process as well as to aid in analysis of experimental results. System performance in wind tunnel tests is described, and evidence is given of the system's ability to provide substantial additional damping to blade lag motion.

Ham, N. D.↗

Parametric study of turbine blade platform friction damping using the lumped parameter analysis

The hardware configuration used in the present study of turbine blade planform friction damping, by means of the lumped parameter analysis, is the first turbine stage of the Space Shuttle Main Engine's High Pressure Fuel Turbopump. The analysis procedure solves the nonlinear equations of motion for a turbine blade that is acted on by a platform friction damper, using an iterative matrix method. Attention is given to the effects on blade deflection response of variations in friction coefficient, the normal force on the friction surface interface, blade hysteretic damping, the blade-to-blade phase angle of the harmonic forcing function, and the amplitude of the forcing function.

Dominic, R. J.↗

Materials for advanced turbine engines. Project 2: Rene 150 directionally solidified superalloy turbine blades, volume 2

The results of the engine testing of Rene 150 Stage 1 high pressure turbine blades in CF6-50 core and fan engines are presented. The core engine test was conducted for 233 hours with a variety of test cycles, and the fan engine test was conducted for 1000 C cycles. Post-test analysis of the core engine test data confirmed the suitability of the Rene 150 HPT blade for fan engine testing. Post-test evaluation and analysis of the fan engine test blades included visual and dimensional inspection as well as metallographic examination of selected blades. The Rene 150 HPT blade met the target goal of this project by demonstrating increased metal temperature capability; however, the post-test analysis revealed several areas that would have to be addressed in designing a long-life Rene 150 CF6-50 HPT blade.

Deboer, G. J.↗

Cyclic Structural Analyses of SSME Turbine Blades

The problems of calculating the structural response of high-temperature space propulsion components such as turbine blades for the fuel turbopump are addressed. The first high-pressure-stage fuel turbine blade (HPFTB) in the liquid-hydrogen turbopump of the space shuttle main engine (SSME) was selected for this study. In the past these blades have cracked in the blade shank region and at the airfoil leading edge adjacent to the platform. To achieve the necessary durability, these blades are currently being cast by using directional solidification. Single-crystal alloys are also being investigated for future SSME applications. The study evaluated the utility of advanced structural analysis methods in assessing the low-cycle fatigue lives of these anisotropic components. The turbine blade airfoil of the high-pressure stage of the SSME fuel turbopump was analyzed because it has a history of rapid crack initiation.

Kaufman, A.↗

Two dimensional blade-vortex interaction flow visualization study

Blade-vortex interaction occurs when a rotor blade encounters the tip vortex from a previous rotor blade. To obtain details of the close encounter process, the results from a flow visualization study of an airfoil representing a rotor blade in the wake of an oscillating airfoil serving as a vortex generator are described. A distinguishing feature of this study is that the vortex filament is oriented parallel to the blade span, orthogonal to the test section free stream velocity. This orientation simulates the case of two-dimensional blade-vortex interaction, which is known to produce the most impulsive and most intensive BVI noise. Photographic data are examined to deduce qualitative and quantitative details of the close encounter interaction process with emphasis on structural changes in the vortex filament and its trajectory.

Booth, E. R., Jr.↗