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At least 487 records · Page 27

Development of Non-Optimum Factors for Launch Vehicle Propellant Tank Bulkhead Weight Estimation

Non-optimum factors are used during aerospace conceptual and preliminary design to account for the increased weights of as-built structures due to future manufacturing and design details. Use of higher-fidelity non-optimum factors in these early stages of vehicle design can result in more accurate predictions of a concept s actual weights and performance. To help achieve this objective, non-optimum factors are calculated for the aluminum-alloy gores that compose the ogive and ellipsoidal bulkheads of the Space Shuttle Super-Lightweight Tank propellant tanks. Minimum values for actual gore skin thicknesses and weld land dimensions are extracted from selected production drawings, and are used to predict reference gore weights. These actual skin thicknesses are also compared to skin thicknesses predicted using classical structural mechanics and tank proof-test pressures. Both coarse and refined weights models are developed for the gores. The coarse model is based on the proof pressure-sized skin thicknesses, and the refined model uses the actual gore skin thicknesses and design detail dimensions. To determine the gore non-optimum factors, these reference weights are then compared to flight hardware weights reported in a mass properties database. When manufacturing tolerance weight estimates are taken into account, the gore non-optimum factors computed using the coarse weights model range from 1.28 to 2.76, with an average non-optimum factor of 1.90. Application of the refined weights model yields non-optimum factors between 1.00 and 1.50, with an average non-optimum factor of 1.14. To demonstrate their use, these calculated non-optimum factors are used to predict heavier, more realistic gore weights for a proposed heavy-lift launch vehicle s propellant tank bulkheads. These results indicate that relatively simple models can be developed to better estimate the actual weights of large structures for future launch vehicles.

Wu, K. Chauncey↗

Numerical Modeling of No Vent Filling of a Cryogenic Tank

This paper presents a multi-node finite volume model of the chilling and filling of a cryogenic tank using the Generalized Fluid System Simulation Program (GFSSP), a general purpose flow network code. Vented Chill and No Vent Fill (VCNVF) tests were conducted at Marshall Space Flight Center where a flight-like tank was filled with liquid nitrogen from a supply tank. In the VCNVF tests, the tank was partially chilled while the vent valve was open. After the partial chilling, the vent valve was closed and the tank was filled without any venting. An integrated numerical model of the test set up was developed. The model included the transfer line from the supply tank, the target tank with the spray nozzle and solid walls, and the discharge line with the vent valve. The tank was discretized into multiple fluid nodes and branches to represent the ullage and liquid nitrogen and multiple solid nodes to represent the tank wall and structure. The heat transfer between solid to fluid was calculated from pool boiling correlations which include film, transition, and nucleate boiling, as well as natural convection during pre- and post-boiling. The model also accounts for the condensation of vapor in the tank when it comes in contact with the liquid spray. The predicted pressure, resident mass, wall and ullage temperature in the tank were compared with the test data.

Alok Majumdar↗

Numerical Modeling of No Vent Filling of a Cryogenic Tank

This paper presents a multi-node finite volume model of the chilling and filling of a cryogenic tank using the Generalized Fluid System Simulation Program (GFSSP), a general purpose flow network code. Vented Chill and No Vent Fill (VCNVF) tests were conducted at Marshall Space Flight Center where a flight-like tank was filled with liquid nitrogen from a supply tank. In the VCNVF tests, the tank was partially chilled while the vent valve was open. After the partial chilling, the vent valve was closed and the tank was filled without any venting. An integrated numerical model of the test set up was developed. The model included the transfer line from the supply tank, the target tank with the spray nozzle and solid walls, and the discharge line with the vent valve. The tank was discretized into multiple fluid nodes and branches to represent the ullage and liquid nitrogen and multiple solid nodes to represent the tank wall and structure. The heat transfer between solid to fluid was calculated from pool boiling correlations which include film, transition, and nucleate boiling, as well as natural convection during pre- and post-boiling. The model also accounts for the condensation of vapor in the tank when it comes in contact with the liquid spray. The predicted pressure, resident mass, wall and ullage temperature in the tank were compared with the test data.

Alok Majumdar↗

Detailed studies of aviation fuel flowability

Six Jet A fuels, with varying compositions, were tested for low temperature flowability in a 190-liter simulator tank that modeled a section of a wing tank of a wide-body commercial airplane. The insulated tank was chilled by circulating coolant through the upper and lower surfaces. Flow-ability was determined as a function of fuel temperature by holdup, the fraction of unflowable fuel remaining in the tank after otherwise complete withdrawal. In static tests with subfreezing tank conditions, hold up varied with temperature and fuel composition. However, a general correlation of two or three classes of fuel type was obtained by plotting holdup as a function of the difference between freezing point and boundary-layer temperature, measured 0.6 cm above the bottom tank surface. Dynamic conditions of vibrations and slosh or rate of fuel withdrawal had very minor effects on holdup. Tests with cooling schedules to represent extreme, cold-day flights showed, at most, slight holdup for any combination of fuel type or dynamic conditions. Tests that superimposed external fuel heating and recirculation during the cooldown period indicates reduced hold up by modification of the low-temperature boundary layer. Fuel heating was just as effective when initiated during the later times of the tests as when applied continuously.

Mehta, H. K.↗

Effect of an Auxiliary Belly Fuel Tank on the Low-Speed Static Stability Characteristics of a 1/5-Scale Model of the Grumman XF8F-1 Airplane, TED No. NACA 2384

In.order to determine the aerodynamic effects of an auxiliary belly fuel tank on the Grumman F8F-1 airplane, a wind-tunnel investigation was made on a l/5 - scale model of the Grumman XF8F-1 airplane. Pitch and yaw tests were made with the model in the cruising and landing configurations for windmilling and take-off power conditions. Tuft studies and static-pressure measurements were also made to determine the flow characteristics in the region of the fuel tank. It was found that, at low speed, the auxiliary fuel tank test conditions, especially with power on in the landing configuration at high lift coefficients. The static directional stability was decreased for most test conditions, but the addition of a fairing between the fuselage and fuel tank improved the directional stability slightly in the power-on clean condition. The effective dihedral and lateral force were increased for most of the conditions tested. The tuft studies and pressure measurements indicated that the removal of the away braces would improve the.flow characteristics considerably in the region of the fuel tank end might also decrease the buffeting of the belly tank at high speeds.

Cook, Charles B.↗

Predicted thermal response of a cryogenic fuel tank exposed to simulated aerodynamic heating profiles with different cryogens and fill levels

A two dimensional finite difference thermal model was developed to predict the effects of heating profile, fill level, and cryogen type prior to experimental testing the Generic Research Cryogenic Tank (GRCT). These numerical predictions will assist in defining test scenarios, sensor locations, and venting requirements for the GRCT experimental tests. Boiloff rates, tank-wall and fluid temperatures, and wall heat fluxes were determined for 20 computational test cases. The test cases spanned three discrete fill levels and three heating profiles for hydrogen and nitrogen.

Hanna, Gregory J.↗

Results of an investigation of the space shuttle integrated vehicle aerodynamic heating characteristics obtained using the 0.0175-scale model 60-OTS in AEDC tunnel A during tests IH41 and IH41A

A thin skin thermocouple test was conducted to obtain heat-transfer data on the space shuttle integrated vehicle during the ascent phase of the flight profile. The test model was the 0.0175-scale thin skin thermocouple model (60-OTS) of the Rockwell International vehicle 5 configuration. The test was conducted at nominal Mach numbers of 2.5, 3.5, 4.5, and 5.5, and a free stream unit Reynolds number of 5 million per ft. Heat transfer data were obtained for angles of attack of 0, + or - 5, and 10 deg and yaw angles of 0, 3, and 6 deg. The integrated vehicle model was tested with the external tank configured with both a smooth ogive nose and an ogive nose with a spherical nose tip (nipple nose). The remainder of the test was conducted with the external tank installed alone in the tunnel.

Cummings, J. W.↗

Space shuttle launch vehicle (13 P-OTS) strut support interference effects study in the Rockwell International 7- by 7-foot trisonic wind tunnel (IA68)

Strut support interference investigations were conducted on an 0.004-(-) scale representation of the space shuttle launch vehicle in order to determine transonic and supersonic model support interference effects for use in a future exhaust plume effects study. Strut configurations were also tested. Orbiter, external tank, and solid rocket booster pressures were recorded at Mach numbers 0.9, 1.2, 1.5, and 2.0. Angle of attack and angle of sideslip were varied between plus or minus 4 degrees in 2 degree increments. Parametric variations consisted only of the strut configurations.

Rogge, R. L.↗

Fiber-optic sensing in cryogenic environments

Passive optical sensors using fiber-optic signal transmission to a remote monitoring station are explored as an alternative to electrical sensors used to monitor the status of explosive propellants. The designs of passive optical sensors measuring liquid level, pressure, and temperature in cryogenic propellant tanks are discussed. Test results for an experimental system incorporating these sensors and operating in liquid nitrogen demonstrate the feasibility of passive sensor techniques and indicate that they can serve as non-hazardous replacements for more conventional measuring equipment in explosive environments.

Sharma, M.↗

Aerodynamic and Hydrodynamic Tests of a Family of Models of Flying Hulls Derived from a Streamline Body -- NACA Model 84 Series

A series of related forms of flying-boat hulls representing various degrees of compromise between aerodynamic and hydrodynamic requirements was tested in Langley Tank No. 1 and in the Langley 8-foot high-speed tunnel. The purpose of the investigation was to provide information regarding the penalties in water performance resulting from further aerodynamic refinement and, as a corollary, to provide information regarding the penalties in range or payload resulting from the retention of certain desirable hydrodynamic characteristics. The information should form a basis for over-all improvements in hull form.

Parkinson, John B↗

Tank Investigation of a Powered Dynamic Model of a Large Long-Range Flying Boat

Principles for designing the optimum hull for a large long-range flying boat to meet the requirements of seaworthiness, minimum drag, and ability to take off and land at all operational gross loads were incorporated in a 1/12-size powered dynamic model of a four-engine transport flying boat having a design gross load of 165,000 pounds. These design principles included the selection of a moderate beam loading, ample forebody length, sufficient depth of step, and close adherence to the form of a streamline body. The aerodynamic and hydrodynamic characteristics of the model were investigated in Langley tank no. 1. Tests were made to determine the minimum allowable depth of step for adequate landing stability, the suitability of the fore-and-aft location of the step, the take-off performance, the spray characteristics, and the effects of simple spray-control devices. The application of the design criterions used and test results should be useful in the preliminary design of similar large flying boats.

Parkinson, John B↗

On the determination of the take-off characteristics of a seaplane

The present paper presents an attempt to coordinate the available theoretical and experimental data on planing surfaces so as to develop an approximate analytical method for the determination of the water resistance of a seaplane without any preliminary towing tests in the tank.

Perelmuter, A↗

Hydrodynamic Characteristics of an Aerodynamically Refined Planing-Tail Hull

The hydrodynamic characteristics of an aerodynamically refined planing-tail hull were determined from dynamic model tests in Langley tank no. 2. Stable take-off could be made for a wide range of locations of the center of gravity. The lower porpoising limit peak was high, but no upper limit was encountered. Resistance was high, being about the same as that of float seaplanes. A reasonable range of trims for stable landings was available only in the aft range of center-of-gravity locations.

McKann, Robert↗

Rough-Water Tests of Models of the Vosper and Plum Planing Boats

Models of two types of high-speed surface craft were tested in Langley tank no. 1 to obtain rough-water data for an evaluation by the David Taylor .Model Basin of the relative merits of the designs. Time-history records were obtained of trim, rise, and normal acceleration at two points in the hulls for various speeds and two sizes of waves.

Chambliss, Derrill B.↗