Selective growth of recrystallizing grains into well-characterized deformed aluminum at hardness indentation
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Zhang, Y. B. (ORCID:0000000269010309)↗
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Results for “Grain Growth”
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Cosmic dust synthesis by accretion and coagulation
The morphology of grains grown by accretion and coagulation is revaled by a new laboratory method of synthesizing cosmic dust analogs. Submicron carbon particles, grown by accretion of carbon atoms from a gas, have a spherical shape with a cauliflower-like surface and an internal micro-structure of radial columns. This shape is probably common for grains grown by accretion at a temperature well below the melting point. Coagulated grains, consisting of spheres that collided to form irregular strings, were also synthesized. Another shape we produced had a bumpy non- spherical morphology, like an interplanetary particle collected in the terrestrial stratosphere. Besides these isolated grains, large spongy aggregates of nanometer-size particles were also found for various experimental conditions. Grains were synthesized using ions to sputter a solid target, producing an atomic vapor at a low temperature. The ions were provided by a plasma, which also provided electrostatic levitation of the grains during their growth. The temporal development of grain growth was studied by extinguishing the plasma after various intervals.
Praburam, G.↗
Evolution and Control of 2219 Aluminum Microstructural Features Through Electron Beam Freeform Fabrication
The layer-additive nature of the electron beam freeform fabrication (EBF3) process results in a tortuous thermal path producing complex microstructures including: small homogeneous equiaxed grains; dendritic growth contained within larger grains; and/or pervasive dendritic formation in the interpass regions of the deposits. Several process control variables contribute to the formation of these different microstructures, including translation speed, wire feed rate, beam current and accelerating voltage. In electron beam processing, higher accelerating voltages embed the energy deeper below the surface of the substrate. Two EBF3 systems have been established at NASA Langley, one with a low-voltage (10-30kV) and the other a high-voltage (30-60 kV) electron beam gun. Aluminum alloy 2219 was processed over a range of different variables to explore the design space and correlate the resultant microstructures with the processing parameters. This report is specifically exploring the impact of accelerating voltage. Of particular interest is correlating energy to the resultant material characteristics to determine the potential of achieving microstructural control through precise management of the heat flux and cooling rates during deposition.
Taminger, Karen M.↗
Evolution and Control of 2219 Aluminum Microstructural Features through Electron Beam Freeform Fabrication
Electron beam freeform fabrication (EBF3) is a new layer-additive process that has been developed for near-net shape fabrication of complex structures. EBF3 uses an electron beam to create a molten pool on the surface of a substrate. Wire is fed into the molten pool and the part translated with respect to the beam to build up a 3-dimensional structure one layer at a time. Unlike many other freeform fabrication processes, the energy coupling of the electron beam is extremely well suited to processing of aluminum alloys. The layer-additive nature of the EBF3 process results in a tortuous thermal path producing complex microstructures including: small homogeneous equiaxed grains; dendritic growth contained within larger grains; and/or pervasive dendritic formation in the interpass regions of the deposits. Several process control variables contribute to the formation of these different microstructures, including translation speed, wire feed rate, beam current and accelerating voltage. In electron beam processing, higher accelerating voltages embed the energy deeper below the surface of the substrate. Two EBF3 systems have been established at NASA Langley, one with a low-voltage (10-30kV) and the other a high-voltage (30-60 kV) electron beam gun. Aluminum alloy 2219 was processed over a range of different variables to explore the design space and correlate the resultant microstructures with the processing parameters. This report is specifically exploring the impact of accelerating voltage. Of particular interest is correlating energy to the resultant material characteristics to determine the potential of achieving microstructural control through precise management of the heat flux and cooling rates during deposition.
Taminger, Karen M.↗
Role of grain boundary crystallography on void growth in FCC metals
The growth of an isolated spherical void at and near a grain boundary or a triple junction is studied by means of full-field crystal plasticity simulations with explicit representation of the void. To examine the fundamental aspects of void/grain boundary interactions in these cases, a three-dimensional large-strain elasto-viscoplastic fast-Fourier transform (LS-EVP-FFT) model with axisymmetric tensile periodic boundary conditions was developed. We employ this model to reveal the role of crystallography (grain orientations, grain boundary misorientation and inclination angle with respect to the largest component of the applied stress) and type of loading on void growth. It was found that grain orientation was the primary crystallographic feature governing void growth in strain-rate controlled simulations. For strains small enough to not significantly alter the local geometry, the overall growth of the void in bicrystal boundaries was not strongly affected by grain boundary inclination angle. The relative amount of void growth experienced within each grain in a bicrystal or tri-crystal was strongly dependent on the grain boundary inclination angle. We found a subset of orientations that exhibit faster void growth in bicrystal boundaries than inside the constituent single crystals. Last, we show that when placed primarily in one grain but near the grain boundary, void growth was similar to void growth when placed at the grain boundary. Furthermore, the growing void remained in the original grain and did not grow into the other grain, regardless of crystallographic character.
36 MATERIALS SCIENCE↗
Yield prediction by analysis of multispectral scanner data
A preliminary model describing the growth and grain yield of wheat was developed. The modeled growth characteristics of the wheat crop were used to compute wheat canopy reflectance using a model of vegetation canopy reflectance. The modeled reflectance characteristics were compared with the corresponding growth characteristics and grain yield in order to infer their relationships. It appears that periodic wheat canopy reflectance characteristics potentially derivable from earth satellites will be useful in forecasting wheat grain yield.
Colwell, J. E.↗
Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys
Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.
Newman, John A.↗
NuDustC++
NuDustc++ is a nucleating and sputtering dust code. It takes in the temperature-density profiles, abundance data, and chemistry network. It creates a binned size distribution from user input data to track certain grain sizes. NuDustc++ loads the data and calculates where and when a shock is detected in the input data. Using a runge-Kutta DoPri 5 integrator, it calculates nucleation and growth of grains by solving a system of coupled non-linear ODEs. It calculates sputtering based on the presence or lack of a shock by either integrating over energy or summing up the sputtering yield contributions per gas species. It is used to determine and track dust grain nucleation, growth, and erosion (sputtering) in gaseous systems to determine characteristics of the produced grain distribution.
Stangl, Sarah↗
Grain boundary resistance to fatigue crack growth
Results of an experimental study tracing the grain boundary effect on the fatigue crack growth rate are reported. Direct experimental evidence for the grain boundary blockage mechanism is presented. The orientation difference between two neighboring grains directly contributed to the extent of crack growth retardation.
Chen, QI↗
Vertical Settling and Radial Segregation of Large Dust Grains in the Circumstellar Disk of the Butterfly Star
Circumstellar disks are considered as the environment for the formation of planets. The growth of dust grains in these disks is the first step in the core accretion-gas capture planet formation scenario. Indicators as well as evidence of disk evolution can be traced in spatially resolved images and the spectral energy distribution (SED) of these objects. Aims. We aim at developing a model for the dust phase of the edge-on orientated circumstellar disk of the Butterfly Star which allows one to fit observed multi-wavelength images as well as the SED simultaneously. Our model is based on spatially resolved high angular resolution observations at 1.3 mm, 894 μm, 2.07 μm, 1.87 μm, 1.60 μm and 1.13 μm as well as an extensively covered SED ranging from 12 μm to 2.7 mm, including a detailed spectrum obtained with the Spitzer Space Telescope in the range from 12 μm to 38 μm. A parameter study based on a grid search method, involving the detailed analysis of every parameter, was performed to constrain the disk parameters and find the best-fit model for the independent observations. The individual observations were modeled simultaneously, using our continuum radiative transfer code MC3D. We derived a model that is capable of reproducing all of the observations of the disk at the same time. We find quantitative evidence for grain growth up to ~100 μm sized particles, vertical settling of larger dust grains toward the disk midplane, and radial segregation of the latter toward the central star. Our results are consistent with current theoretical models for the evolution of circumstellar disks and the early stages of planet formation.
Radiative transfer↗
Dust Growth by Accretion of Molecules in Supersonic Interstellar Turbulence
We show that the growth rate of dust grains in cold molecular clouds is enhanced by the high degree of compressibility of a turbulent, dilute gas. By means of high-resolution (1024 3 ) numerical simulations, we confirm the theory that the spatial mean growth rate is proportional to the gas-density variance. This also results in broadening of the grain-size distribution (GSD) due to turbulence-induced variation of the grain-growth rate. We show, for the first time in a detailed numerical simulation of hydrodynamic turbulence, that the GSD evolves toward a shape that is a reflection of the gas-density distribution, regardless of the initial distribution. That is, in case of isothermal, rotationally forced turbulence, the GSD tends to be a lognormal distribution. We also show that in hypersonic turbulence, decoupling of gas and dust becomes important and that this leads to an even further accelerated grain growth.
79 ASTRONOMY AND ASTROPHYSICS↗
Morphological study of near threshold fatigue crack growth in a coarse grain aluminum alloy
Fatigue crack propagation in the near-threshold region has been studied in coarse grain Al 7029 alloy. Over eighty percent of the crack surfaces are planar areas parallel to either 100-oriented or 111-oriented planes. The 100-plane crack surfaces show 'pine tree' morphological features formed by slip on two sets of intersecting planes. The 111-plane crack surfaces were planar and shiny. They were formed primarily by slip on a single dominant 111-oriented slip plane with sparse and very light secondary slip markings. Crack growth rates were measured and correlated with Delta-K.
Maurer, Gerhard↗
Tracking Dust Grains during Transport and Growth in Protoplanetary Disks
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William Misener↗
Nonmonotonic effect of chemical heterogeneity on interfacial crack growth at high-angle grain boundaries in Fe-Ni-Cr alloys
Here, an intermittent pattern is observed in the modeling of interfacial cyclic-loading crack growth at high-angle grain boundaries in ternary Fe-Ni-Cr alloys. Different from conventional wisdom of stress-intensity factor, the abrupt crack advances are found driven by extreme value statistics—namely, the aggregation of atoms with most compressive residual stresses. In addition, inherently non-affine atomic stress fluctuations are discovered, and the fluctuations peak at intermediate level of chemical heterogeneity, causing the fastest crack growth. Implications of such nonmonotonic mechanism in regard to the origin of intermediate-temperature embrittlement phenomena are also discussed.
36 MATERIALS SCIENCE↗
Spall damage mechanisms in laser powder bed fabricated stainless steel 316L
This paper reports on spall damage mechanisms in laser powder bed fusion (LPBF) fabricated stainless steel 316L (SS316L) subjected to uniaxial, strain plate-impact loading and explores failure evolution with increasing impact velocity and peak pressure. Analysis of velocimetry profiles reveals a heterogeneous failure response with several different failure mechanisms activated during impact and resulting spall. The analysis is supported by optical microscopy and electron backscattered diffraction (EBSD) observation of soft recovered impacted samples, which show evidence of localized nano-twinning, twin growth, severe grain rotation, and grain refinement along the spall plane, in addition to pore nucleation, coalescence, and growth. Furthermore, the observed failure mechanisms, including crack formation and propagation along high angle grain boundaries (HAGBs), are not consistently indicative of ductile fracture typical of wrought stainless steel.
36 MATERIALS SCIENCE↗
Grain Formation around the AGB Star L2 Puppis Based On ALMA Observations
While models of grain formation in the outflows of carbon-rich stars have been relatively successful, models of outflows from oxygen-rich, asymptotic giant branch stars have been less fortunate. Under current modeling, it is difficult to produce sufficient amounts of silicate grains with high enough opacity to form a dust-driven wind from these stars. To investigate the cause of this difference, this work is a comparison between typical outflow model results and a model using input from Atacama Large Millimeter/submillimeter Array observations of L2Puppis. The temperatures from these observations are much lower than would typically be used in the standard outflow model. In addition, the observed gas densities are much higher than predicted from typical outflow models. Both of these differences make the formation of silicate grains much more favorable than predicted in current outflow models. We then explore the effects of other possible nonideal conditions including the efficiency of cluster growth prior to nucleation, the efficiency of grain growth following nucleation and the variation of grain coupling to stellar radiation during grain growth. Finally, we calculate the potential enhancement in grain production based on possible increased refractory abundances resulting from the vaporization of millimeter-scale and larger particles left over from the presence of a former planetary system.
Joseph A Nuth↗
Growth and Properties of Vapor Diffused Nb3Sn Coating for Superconducting Radiofrequency Accelerator Cavity Applications
The desire to reduce construction and operating costs of future SRF accelerators motivates the search for higher-performing alternative materials. Nb3Sn (Tc ~ 18.3 K and Hsh ~ 425 mT) is the front runner. The tin vapor diffusion process is currently the technique of choice to produce promising Nb3Sn-coated cavities. Understanding Nb3Sn nucleation and growth in this process is essential to progress. Samples representing different stages of Nb3Sn formation have been produced and studied to elucidate the effects of nucleation, growth, process conditions, and impurities. Nb3Sn films with thickness from a few hundred nm up to ~15 µm were grown and characterized. The microscopic examination of samples suggests the mechanisms of thin film nucleation and growth. Broadly, nucleation deposits tin as a thin surface phase and, under some conditions, a few hundred nanometer sized particles as well. Conditions that impair nucleation promote the formation of defects, such as ?patches?, in subsequent coating growth. Analysis of coated samples is consistent with the model of Nb3Sn grown in which tin diffuses via grain boundaries to Nb3Sn-Nb interface, where the growth Nb3Sn into the niobium bulk takes place. Similar scaling laws are found for grain growth and layer thickness. Non-parabolic layer growth is consistent with significant grain growth, which reduces the number of Sn-transport channels. Examination of patchy region in Nb3Sn coating revealed it to be large single crystalline grains, pointing to impeded Nb3Sn layer growth due to low grain boundary density, resulting in a significantly thin coating in those areas. Examination of RF loss regions from a coated cavity, identified with a thermometry mapping system showed patchy regions and carbonus defects were associated with strong local field-dependent surface resistance. RF measurements of coated cavities were combined with material characterization of witness samples and coated-cavity cutouts to improve the coating process. Understanding obtained and applied to cavity coatings, resulted in single-cell Nb3Sn cavities with a quality factor of ~2 ×1010 up to 15 MV/m accelerating gradient at 4 K, without "Wuppertal" Q-slope. We have also produced Nb3Sn-coated CEBAF 5-cell cavities with accelerating gradients useful for accelerator cryomodules. This dissertation will discuss the genesis of the Nb3Sn coating in a typical tin vapor diffusion process, effects of different process parameters, and its consequences to the coating of single-cell and multi-cell SRF cavities.
Pudasaini, Uttar↗
Grain boundary oxidation and fatigue crack growth at elevated temperatures
Fatigue crack growth rate at elevated temperatures can be accelerated by grain boundary oxidation. Grain boundary oxidation kinetics and the statistical distribution of grain boundary oxide penetration depth were studied. At a constant delta K-level and at a constant test temperature, fatigue crack growth rate, da/dN, is a function of cyclic frequency, nu. A fatigue crack growth model of intermittent micro-ruptures of grain boundary oxide is constructed. The model is consistent with the experimental observations that, in the low frequency region, da/dN is inversely proportional to nu, and fatigue crack growth is intergranular.
Liu, H. W.↗