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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2026

Closed-Loop Wind Turbine Controllers for Active Wake Mixing Strategies

Wind turbine active wake mixing (AWM) is an exciting new field of research where dynamic actuation, usually on the blade pitch angles, is used to increase wind farm-wide power production. From a controls perspective, the current state-of-the-art AWM strategies are very simple: a dynamic, usually periodic, reference signal is prescribed to actuators in an open-loop (OL) fashion. The actuation is then presumed to have a certain desired effect on the system, i.e., the wind turbine and the flow it affects. However, this system is highly nonlinear and experiences disturbances in the form of wind variations that are not known a priori. As a result, the OL approach might not yield optimal results. In this article, a novel approach is presented, which closes the loop on AWM controllers. A feedback loop is implemented, which uses measurements of the individual blade bending moments that are widely available on modern wind turbines to determine the individual blade pitch angles. A proof of concept of this implementation is presented in this article, and a thorough comparison with the OL method is executed using high-fidelity flow simulations. These simulations show that the novel closed-loop controller does not substantially increase wake mixing but achieves similar performance as the OL controller while reducing fatigue loads on the controlled turbine.

17 WIND ENERGY↗
DOE OSTI2026

Flexible AI Models for Grid Resilience

The rapid growth in size and complexity of artificial intelligence (AI) and machine learning (ML) models has led to increased energy demands, posing a threat to the reliability of the existing power grid. This project addresses the challenge of highly intermittent and energy-intensive inference workloads by (1) developing fidelity-adaptive neural networks capable of dynamic response to grid conditions and (2) integrating these networks with power flow simulations to assess their impact on power grid reliability. We will explore both top-down and bottom-up approaches to create hierarchies of submodels that provide a controlled trade-off between power draw and prediction accuracy. The top-down method utilizes NN pruning to reduce a flagship model into progressively smaller, energy-efficient variants. The bottom-up approach employs geometrically principled weight setting strategies to construct depth-efficient models from the ground up. A real-time hardware-in-the-loop (HIL) platform will be developed to simulate a scaled AC power grid, integrating live AI workload power draw and enabling dynamic model switching in response to grid feedback. This work will provide a novel framework for evaluating the impact of flexible AI/ML workloads on grid performance and establish new methodologies for energy-aware computing in data centers. The outcomes will demonstrate that adaptive AI/ML can play a critical role in improving grid stability while advancing NREL's leadership in energy-efficient computing research.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2017

TRACE Analysis of Loss of Flow for the APR1400

The APR1400 is a pressurized water reactor (PWR). The APR1400 nuclear steam supply system consists of a reactor pressure vessel (RPV), which contains the reactor core, and two primary reactor coolant system loops connected in parallel to the RPV. Each coolant loop consists of a hot leg (HL), a u-tube steam generator (SG), two reactor coolant pumps (RCPs) and two cold legs (CLs). A pressurizer is connected to the hot leg on one of the coolant loops. During normal operation, the RCPs circulate high pressure water through the reactor core to remove the heat. The heated water exits the RPV and passes through the hot legs into the steam generator tubes. Heat is transferred through the walls of the steam generator tubes into a lower pressure secondary coolant system. Cooled primary system water from the steam generators is returned through the RCPs and cold legs to the RPV. The RCPs operate at constant speed; the primary coolant system is designed to provide a prescribed rate of coolant flow through the reactor core. The APR1400 SG secondary coolant system pressure is controlled through modulation of valves in the steam lines to maintain a prescribed turbine inlet pressure. The SG secondary coolant inventory is controlled by using a feedwater control system to maintain a prescribed liquid level in the steam generator downcomer. This water inventory level is sufficient to cover the outer surfaces of the steam generator tubes while preventing overfill that would cause liquid to pass from the steam generators through the steam lines into the turbine system. In the current work, the Nuclear Regulatory Commission's reactor systems analysis code, TRACE?2 was used to perform an analysis of a loss of flow anticipated operational occurrence (AOO). The loss of flow is initiated by a loss of off-site power (LOOP), resulting in a trip of the RCPs. The regulatory purpose of the current work is to confirm safety analyses documented in the APR1400 Design Control Document (DCD)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2020

Optimization of a Cyclone Using Multiphase Flow Computational Fluid Dynamics

The U.S. Department of Energy National Energy Technology Laboratory's (NETL) 50 kW th chemical looping reactor (CLR) has an underperforming cyclone, which was designed using empirical correlations. To improve the performance of this cyclone using computational fluid dynamics (CFD)-based modeling simulations, four critical design parameters including the vortex tube radius and length, barrel radius, and the inlet width and height were optimized. Here, NETL's open source multiphase flow with interphase exchange (MFiX) CFD code has been used to model a series of cyclones by systematically varying the geometric design parameters. To perform the optimization process, the surrogate modeling and sensitivity analysis followed by the optimization capability in nodeworks was used. The basic methodology for the process is to employ a statistical design of experiments (DOE) method to generate sampling simulations that fill the design space. Corresponding CFD models are then created, executed, and postprocessed. A response surface is created to characterize the relationship between input parameters and the quantities of interest (QoI). Finally, the CFD-surrogate is used by an optimization method to find the optimal design condition based on the objective and constraints prescribed. The resulting optimal cyclone has a larger diameter and longer vortex tube, a larger diameter barrel, and a taller and narrower solids inlet. The improved design has a predicted pressure drop 11 times lower than the original design while reducing the mass loss by a factor of 2.3.

42 ENGINEERING↗
DOE OSTI2016

Enhancing Fundamental Understanding of Magnetic Confinement in the Presence of Flows, Non-Conservative Forces, Dynamics, Collisions, Relaxation and Kinetic Effects

Pulsed high-power technology is used to create MHD-governed, dynamically-evolving, plasma-filled magnetic flux tubes. Advanced diagnostics measure the dynamical evolution and the measurements are then related to theoretical models. The dynamics are relevant to solar coronal plasma loops, astrophysical jets, and other situations where magnetic field lines intercept a boundary and current flows from the boundary into the plasma along the field lines. The morphology is time-dependent and determined by complex physics involving magnetic forces, hydrodynamic forces, and boundary conditions. Unlike magnetic fusion plasma experiments which are in approximate MHD equilibrium, fast accelerated plasma flows are a dominant feature. Typical parameters are: electric current 50-150 kA, applied voltage 3-6 kV, magnetic field 0.3 to 3 kG, experiment duration 10 μs, jet velocity 10’s of km/s, flux tube dimensions a few cm in radius and 10’s of cm in length. A scheme for measuring the wavelength of a quasi-neutral magnetic plasma wave using a single point of measurement was demonstrated both by an actual spacecraft (MMS) and in the lab. The experimental work is supported by a strong theoretical component. Theoretical activities included proposing a model for driving astrophysical jets (model motivated by lab experiments), and providing new insights into fast collisionless magnetic reconnection by demonstration of a new, more fundamental parameter than previously used.

47 OTHER INSTRUMENTATION↗
DOE OSTI2014

Direct Lorentz force compensation flowmeter for electrolytes

A simplified method of contactless Lorentz force (LF) measurements for flow meters on electrolytes is described and realized. Modification and comparative representation are discussed against recently well-developed methods. Based on the catapult effect, that current carrying conductor experiences a repulsive force in a magnetic field, we demonstrate force measurement method of LF velocimetry applications by commonly known “electromagnetic force” compensation principle. Measurement approach through zero point stability is considered to minimize mechanical influences and avoid gravimetric uncertainties. Here, the current carrying wires are static fixed in the vicinity of magnet system at zero point stable position, while occurring deflection of magnets by electrolyte flow is compensated by external applied current within wires. Measurements performed by developed servo-system which drives control loop by means of optical position sensor for simplified (i) single wire and (ii) coil-like extended compensation schemes. Guided by experiments on electrolyte flow, we demonstrate the applicability of adopted principle for conductivities ranging from 2 to 20 S/m. Further improvements are discussed in agreement with the parameters of demonstration setup, straightforward theory, and experimental results. We argue that this method is potentially suitable for: (a) applications with higher conductivity like molten metal (order of 10{sup 6 }S/m) assuming spatial configuration of setup and (b) for lower range of conductivity (below 1 S/m) while this is strongly subject to stiffness of system and noise mainly mechanical and thermal radiations.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2017

Observations of Reconnection Flows in a Flare on the Solar Disk

Magnetic reconnection is a well-accepted part of the theory of solar eruptive events, though the evidence is still circumstantial. Intrinsic to the reconnection picture of a solar eruptive event, particularly in the standard model for two-ribbon flares (CSHKP model), are an advective flow of magnetized plasma into the reconnection region, expansion of field above the reconnection region as a flux rope erupts, retraction of heated post-reconnection loops, and downflows of cooling plasma along those loops. We report on a unique set of Solar Dynamics Observatory /Atmospheric Imaging Assembly imaging and Hinode /EUV Imaging Spectrometer spectroscopic observations of the disk flare SOL2016-03-23T03:54 in which all four flows are present simultaneously. This includes spectroscopic evidence for a plasma upflow in association with large-scale expanding closed inflow field. The reconnection inflows are symmetric, and consistent with fast reconnection, and the post-reconnection loops show a clear cooling and deceleration as they retract. Observations of coronal reconnection flows are still rare, and most events are observed at the solar limb, obscured by complex foregrounds, making their relationship to the flare ribbons, cusp field, and arcades formed in the lower atmosphere difficult to interpret. The disk location and favorable perspective of this event have removed these ambiguities giving a clear picture of the reconnection dynamics.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2016

Solid oxide fuel cell power plant having a bootstrap start-up system

The bootstrap start-up system (42) achieves an efficient start-up of the power plant (10) that minimizes formation of soot within a reformed hydrogen rich fuel. A burner (48) receives un-reformed fuel directly from the fuel supply (30) and combusts the fuel to heat cathode air which then heats an electrolyte (24) within the fuel cell (12). A dilute hydrogen forming gas (68) cycles through a sealed heat-cycling loop (66) to transfer heat and generated steam from an anode side (32) of the electrolyte (24) through fuel processing system (36) components (38, 40) and back to an anode flow field (26) until fuel processing system components (38, 40) achieve predetermined optimal temperatures and steam content. Then, the heat-cycling loop (66) is unsealed and the un-reformed fuel is admitted into the fuel processing system (36) and anode flow (26) field to commence ordinary operation of the power plant (10).

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2015

Nonperturbative β function of eight-flavor SU(3) gauge theory

We present a new lattice study of the discrete β function for SU(3) gauge theory with N f = 8 massless flavors of fermions in the fundamental representation. Using the gradient flow running coupling, and comparing two different nHYP-smeared staggered lattice actions, we calculate the 8-flavor step-scaling function at significantly stronger couplings than were previously accessible. Our continuum-extrapolated results for the discrete β function show no sign of an IR fixed point up to couplings of g 2 ≈ 14. At the same time, we find that the gradient flow coupling runs much more slowly than predicted by two-loop perturbation theory, reinforcing previous indications that the 8-flavor system possesses nontrivial strongly coupled IR dynamics with relevance to BSM phenomenology.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2022

Corrosion of 316H stainless steel in flowing FLiNaK salt

In this report type 316H stainless steel samples were exposed to flowing FLiNaK salt for 1000 h in a monometallic thermal convection loop (TCL) with a maximum temperature of 650 °C and a minimum of 540 °C. Samples in the hottest part of the TCL lost mass, with a maximum mass loss of 1.4 mg/cm 2 , while samples in the coldest parts of the TCL gained mass, with a maximum mass gain of 1.0 mg/cm 2 . Analysis of the samples that gained mass showed an Fe-rich layer on the sample surfaces, indicating that Fe, not Cr, was the primary deposition product in the TCL. Cr loss was apparent to a depth of ~5 µm in the hot leg. Post-exposure analysis of the salt showed major increases in the Cr, Fe, and Mn contents. The TCL was modeled using the TRANSFORM code. Modeled values matched the experimental temperature measurements showing that TRANSFORM is capable of accurately simulating the TCL conditions.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Design and construction of a water target system for harvesting radioisotopes at the National Superconducting Cyclotron Laboratory

In this paper, a liquid water target system for harvesting radioisotopes at the National Superconducting Cyclotron Laboratory (NSCL) was designed and constructed as the initial step in proof-of-principle experiments to harvest useful radioisotopes from the Facility for Rare Isotope Beams (FRIB). FRIB will be a new national user facility for nuclear science, to be completed in 2020, at which radioisotopes will be collected synergistically from the water in cooling-loops for the primary beam dump that cycle the water at flow rates in excess of hundreds of gallons per minute. As part of the development of radiochemical expertise required to harvest long-lived radioisotopes of interest in this environment, the water target system described here was constructed and successfully used to collect a test beam of relativistic 24 Na ions produced at the NSCL. Finally, future studies will involve collecting interesting transition metal isotopes such as 67 Cu from less purified secondary projectile fragment beams.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2013

TRANSIENT BRIGHTENINGS ASSOCIATED WITH FLUX CANCELLATION ALONG A FILAMENT CHANNEL

Filament channels coincide with large-scale polarity inversion lines of the photospheric magnetic field, where flux cancellation continually takes place. High-cadence Solar Dynamics Observatory (SDO) images recorded in He II 30.4 nm and Fe IX 17.1 nm during 2010 August 22 reveal numerous transient brightenings occurring along the edge of a filament channel within a decaying active region, where SDO line-of-sight magnetograms show strong opposite-polarity flux in close contact. The brightenings are elongated along the direction of the filament channel, with linear extents of several arcseconds, and typically last a few minutes; they sometimes have the form of multiple two-sided ejections with speeds on the order of 100 km s{sup -1}. Remarkably, some of the brightenings rapidly develop into larger scale events, forming sheetlike structures that are eventually torn apart by the diverging flows in the filament channel and ejected in opposite directions. We interpret the brightenings as resulting from reconnections among filament-channel field lines having one footpoint located in the region of canceling flux. In some cases, the flow patterns that develop in the channel may bring successive horizontal loops together and cause a cascade to larger scales.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2014

Three-dimensional simulations of the non-thermal broadband emission from young supernova remnants including efficient particle acceleration

Supernova remnants are believed to be major contributors to Galactic cosmic rays. In this paper, we explore how the non-thermal emission from young remnants can be used to probe the production of energetic particles at the shock (both protons and electrons). Our model couples hydrodynamic simulations of a supernova remnant with a kinetic treatment of particle acceleration. We include two important back-reaction loops upstream of the shock: energetic particles can (1) modify the flow structure and (2) amplify the magnetic field. As the latter process is not fully understood, we use different limit cases that encompass a wide range of possibilities. We follow the history of the shock dynamics and of the particle transport downstream of the shock, which allows us to compute the non-thermal emission from the remnant at any given age. We do this in three dimensions, in order to generate projected maps that can be compared with observations. We observe that completely different recipes for the magnetic field can lead to similar modifications of the shock structure, although to very different configurations of the field and particles. We show how this affects the emission patterns in different energy bands, from radio to X-rays and γ-rays. High magnetic fields (>100 μG) directly impact the synchrotron emission from electrons, by restricting their emission to thin rims, and indirectly impact the inverse Compton emission from electrons and also the pion decay emission from protons, mostly by shifting their cut-off energies to respectively lower and higher energies.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2015

Enabling Secure Scalable Microgrids with High Penetration Renewables

Laboratory Directed Research and Design (LDRD) originating technologies are being developed to address challenges inherent to highly stochastic energy sources and loads, to conceivably satisfy the electrical energy needs of national/international power systems. The Enabling Secure, Scalable Microgrids with High Penetration Renewables Grand Challenge LDRD (FY11-FY13) aimed to develop a novel intelligent grid architecture, Secure Scalable Microgrid (SSM), based on closed loop controls and an agent-based architecture supporting intelligent power flow control. The approach was to enable self-healing, self-adapting, self-organizing architectures and allow a trade-off between storage in the grid versus information flow to control generation sources, power distribution, and where necessary, loads. L

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2024

Development of Windowless Optical Cell for In-Situ Molten Salt Characterization (Final CRADA Report)

This document serves as a summary report for the work conducted under CRADA 2021-21064 between Argonne National Laboratory and Xerion Advanced Battery Corp. As part of this project, Argonne and Xerion worked to develop a high-temperature version of the on-line optical analysis loop and evaluated its ability to facilitate Raman spectroscopy measurements on flowing molten salts relevant to Xerion’s process flowsheets. The main goals were to (1) achieve a geometrically smooth and stable meniscus at the molten salt and atmosphere interface by creating a slightly negative pressure in the flow channel at the aperture, (2) acquire Raman spectra of molten salt flowing across the aperture while maintaining consistent focus and protecting the optics from heat damage and direct contact with the molten salts, and (3) determine the impact of molten salt wicking and creep on the spectroscopy.

25 ENERGY STORAGE↗
DOE OSTI2025

Fabrication and Testing of Solid-Solution Strengthened Corrosion Resistant Alloys For Service in Molten Fluoride Environments

The demand for higher system thermal efficiencies requires the operation of power generation cycles and heat conversion systems at progressively higher temperatures. As the system operating temperature increases, existing materials may not provide adequate mechanical properties or environmental compatibility or both. There is an increasing commercial interest in the development and deployment of liquid-fueled Molten Salt Reactors (MSRs). Hastelloy®N, the highest performing candidate MSR structural alloy, is not capable of operations at temperatures above 700°C, thus limiting the performance of these systems. Using an Integrated Computational Materials Engineering (ICME)-approach and small laboratory scale heats, ORNL developed a class of patented alloys covered by U.S. Patent 9, 435, 011 B2, “Creep-resistant, Cobalt-free alloys for high temperature, liquid-salt heat exchanger systems,” similar to Hastelloy®N in that they are primarily solid solution strengthened. In contrast to precipitation strengthened alloys, the microstructure of solid solution alloys and hence the high temperature mechanical properties are stable for extended periods of time allowing long reactor operating life. The new alloys have shown to possess good resistance to liquid fluorides at temperatures up to 850°C and have significantly improved creep properties when compared to Hastelloy®N. The purpose of the CRADA project was for ORNL to collaborate with Haynes International- a materials producer, MetalTek International- a foundry, and Kairos Power – an advanced reactor developer – to scale-up selected alloys, evaluate their properties, and identify one solid solution strengthened alloy that can meet the property requirements for the reactor being developed by Kairos Power and other similar liquid fluoride-salt cooled reactors. As part of the project, eight alloys were down-selected and fabricated in larger industrial scale heats by Haynes International. Resistance to molten salt was evaluated in flowing FLiNaK and FLiBe by Kairos Power using their Rotating Cage Loop (RCL) system. Accounting for iron deposition during these tests, the new alloys displayed very low net mass change showing excellent corrosion performance in molten salt. Creep properties evaluated at ORNL were found to be better than that of Hastelloy®N and 316 stainless steel. Long-term stabilities of the alloys evaluated by Haynes International showed that these alloys have excellent thermal stability in the temperature range 704.4-815.6°C, with the change in strength and ductility being less than 10-15% after a 4000-hour exposure at 815.6°C. Autogenously Gas Tungsten Arc Welding (GTAW) welded samples showed less than 10% change in yield strength / ultimate tensile strength / total elongation compared to the basemetal, indicating that the alloys have excellent weldability. Three parts were successfully investment-cast using one alloy with very little voiding showing feasibility of fabricating parts using the casting process. This project enabled extensive interaction between the material producer Haynes International, casting supplier MetalTek, and reactor developer Kairos Power. This facilitated testing of materials and components produced using the newly developed alloys by the end-user. This allowed the generation of critical dataset required for down-selection of a few promising alloys for further development. This data is also currently being shared with other reactor designers for them to evaluate the suitability of this alloy for their reactor design. The availability of this alloy will ultimately enable the design and development and deployment of MSRs with increased temperature of operation and thus, improved efficiencies.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2025

Fabrication and Testing of Solid-Solution Strengthened Corrosion Resistant Alloys For Service in Molten Fluoride Environments

The demand for higher system thermal efficiencies requires the operation of power generation cycles and heat conversion systems at progressively higher temperatures. As the system operating temperature increases, existing materials may not provide adequate mechanical properties or environmental compatibility or both. There is an increasing commercial interest in the development and deployment of liquid-fueled Molten Salt Reactors (MSRs). Hastelloy®N, the highest performing candidate MSR structural alloy, is not capable of operations at temperatures above 700°C, thus limiting the performance of these systems. Using an Integrated Computational Materials Engineering (ICME)-approach and small laboratory scale heats, ORNL developed a class of patented alloys covered by U.S. Patent 9,435,011 B2, “Creep-resistant, Cobalt-free alloys for high temperature, liquid-salt heat exchanger systems,” similar to Hastelloy®N in that they are primarily solid solution strengthened. In contrast to precipitation strengthened alloys, the microstructure of solid solution alloys and hence the high temperature mechanical properties are stable for extended periods of time allowing long reactor operating life. The new alloys have shown to possess good resistance to liquid fluorides at temperatures up to 850°C and have significantly improved creep properties when compared to Hastelloy®N. The purpose of the CRADA project was for ORNL to collaborate with Haynes International- a materials producer, MetalTek International- a foundry, and Kairos Power – an advanced reactor developer – to scale-up selected alloys, evaluate their properties, and identify one solid solution strengthened alloy that can meet the property requirements for the reactor being developed by Kairos Power and other similar liquid fluoride-salt cooled reactors. As part of the project, eight alloys were down-selected and fabricated in larger industrial scale heats by Haynes International. Resistance to molten salt was evaluated in flowing FLiNaK and FLiBe by Kairos Power using their Rotating Cage Loop (RCL) system. Accounting for iron deposition during these tests, the new alloys displayed very low net mass change showing excellent corrosion performance in molten salt. Creep properties evaluated at ORNL were found to be better than that of Hastelloy®N and 316 stainless steel. Long-term stabilities of the alloys evaluated by Haynes International showed that these alloys have excellent thermal stability in the temperature range 704.4-815.6°C, with the change in strength and ductility being less than 10-15% after a 4000-hour exposure at 815.6°C. Autogenously Gas Tungsten Arc Welding (GTAW) welded samples showed less than 10% change in yield strength / ultimate tensile strength / total elongation compared to the basemetal, indicating that the alloys have excellent weldability. Three parts were successfully investment-cast using one alloy with very little voiding showing feasibility of fabricating parts using the casting process. This project enabled extensive interaction between the material producer Haynes International, casting supplier MetalTek, and reactor developer Kairos Power. This facilitated testing of materials and components produced using the newly developed alloys by the end-user. This allowed the generation of critical dataset required for down-selection of a few promising alloys for further development. This data is also currently being shared with other reactor designers for them to evaluate the suitability of this alloy for their reactor design. The availability of this alloy will ultimately enable the design and development and deployment of MSRs with increased temperature of operation and thus, improved efficiencies.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Active control of one or more EGR loops

Active control of one or more exhaust gas recirculation loops is provided to manage and EGR fraction in the charge flow to produce desired operating conditions and/or provide diagnostics in response to at least one of an oxygen concentration and a NOx concentration in the charge flow and in the exhaust flow.

42 ENGINEERING↗