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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 487 records · Page 27
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Fabrication and characterization of multifunctional Fe/TiO2 composite coatings

Highlights: • Electrodeposition of Fe/TiO{sub 2} composite coatings using methanesulfonate electrolytes. • TiO{sub 2} sol is synthesized by means of precipitation technique. • Electrodeposition kinetics obeys the improved Guglielmi's model. • Incorporation of TiO{sub 2} into Fe matrix results in an increase in microhardness. • Enhanced electrocatalytic and photocatalytic activity of Fe/TiO{sub 2} composites. - Abstract: Composite Fe/TiO{sub 2} coatings were electrodeposited using environmentally friendly colloidal methanesulfonate electrolytes. A sol of titania nano-particles was synthesized by means of precipitation technique. The electrodeposition parameters and the properties of composite coatings were compared with those typical of analogous composite electrodeposits produced from the plating bath containing suspended commercially available nano-powder Degussa P25. The electrodeposition process obeys the modified Guglielmi's model. The incorporation of TiO{sub 2} dispersed phase into iron matrix results in an appreciable increase in the microhardness due to dispersion strengthening. The microhardness of deposits obtained from electrolyte with the addition of nano-sized titania sol exceeds that which is observed for coatings produced from the bath containing aggregated Degussa P25 TiO{sub 2} particles. The introduction of dioxide titanium particles into Fe matrix yields photocatalytic properties towards the reaction of organic dye degradation and improves electrocatalytic performance towards hydrogen and oxygen evolution reactions.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Direct/Alternating Current Electrochemical Method for Removing and Recovering Heavy Metal from Water Using Graphene Oxide Electrode

Treatment of heavy-metal pollution in both point-of-use water and industrial wastewater is critical in protecting human health and the environment. Current methods for heavy-metal treatment in both sources have limitations. For point-of-use water, current methods usually suffer from limited capacity and difficulties in spontaneously removing multiple heavy metals. For industrial wastewater, current methods greatly reduce the value of heavy metal by precipitating them as sludge which requires further treatment. Here we developed an electrochemical method that can treat both low-concentration and high-concentration heavy-metal pollution using either direct current (DC) or alternating current (AC) electrodeposition with graphene-oxide-modified carbon felt electrode (CF-GO). The graphene oxide provides a high density of surface functional groups to assist the electrodeposition. The electrodeposition method showed 2 orders of magnitude higher capacity (>29 g heavy metal for 1 g of graphene oxide) compared with traditional adsorption methods. For low levels of heavy-metal pollution in point-of-use water, DC electrodeposition with a CF-GO electrode can reduce single heavy-metal ion pollution (Cu, Cd, and Pb) as well as multiple ion mixtures to below safe water drinking levels. This method can tolerate a much wider range of heavy-metal pollution in point-of-use water than traditional adsorption methods. For high-level pollution in industrial wastewater, AC electrodeposition can recover >99.9% heavy-metal ions. Finally, by tuning the AC frequency and voltage, the electrodeposition method can further selectively recover Cu, Cd, and Pb separately, which adds values to the heavy-metal removal process.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Composition and crystallinity in electrochemically deposited magnetostrictive galfenol (FeGa)

Here, we report the first measurements of magnetostriction as a function of composition for electrodeposited iron-gallium alloys, also known as galfenol. Galfenol is an exciting material due to its large magnetostriction constant (up to 400 ppm) and robust mechanical properties. A wide range of sensors, actuators, and other transducers can be fabricated by taking advantage of galfenol's unique mix of magnetic and mechanical properties. Electrodeposition allows galfenol to be easily integrated into a variety of applications, such as toque sensors with conformal, monolithic active layers. In this work, we examine the underlying factors that influence magnetostriction in electrodeposited galfenol, including crystallinity and composition. Here, we have controlled the film composition, as measured by energy dispersive x-ray spectroscopy, over the range of 5–25% gallium using a single plating bath by varying deposition parameters. This composition range corresponds to the region of largest expected magnetostriction for iron gallium alloys. However, our measured magnetostriction values were significantly lower than the values for single crystal galfenol from literature. The electrodeposited films in this work appeared polycrystalline when measured using x-ray diffraction. When the texture of the film is taken into account, the magnetostriction results closely matched the predicted values. These results show that it is possible to achieve magnetostrictive galfenol thin films over a wide range of compositions using electrodeposition.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2022

Electrochemical Control of the Morphology and Functional Properties of Hierarchically Structured, Dendritic Cu Surfaces

Electrodeposited dendritic copper foams have been extensively studied as an electrocatalyst for CO 2 reduction reaction (CO 2 RR). Many parameters, such as dendrite size, porosity, pore size, and crystal faceting, define the hierarchical properties of these structures and their subsequent bubble evolution and CO 2 RR capabilities. Herein, the effects the electrodeposition conditions (potential, pH) have on the resulting crystallinity, microstructure, and macroporosity of the copper foam are studied. These morphological differences and the corresponding effects on electrocatalytic activity are characterized. It is shown that the composition of the electrodeposition bath can have significant effects on the mechanics of bubble formation and detachment at the surface during hydrogen evolution reaction in acidic solutions. Similarly, the electrodeposition conditions for the synthesis of the foam affect the product selectivity during CO 2 RR electrocatalysis. As a result, foams deposited in alkaline electrodeposition solutions show high faradaic efficiency and specificity toward C 2 H 6 , an uncommon product of CO 2 RR, at modest applied potentials (−0.8 V versus reversible hydrogen electrode.

14 SOLAR ENERGY↗
DOE OSTI2018

Growth of Lithium Dendrites and Globules through a Solid Block Copolymer Electrolyte as a Function of Current Density

The uncontrollable nonplanar electrodeposition of lithium is a significant barrier to the widespread adoption of high energy density rechargeable batteries with a lithium metal anode. A promising approach for preventing the growth of lithium dendrites is the use of solid polymer electrolytes with a high shear modulus. Current density is the key variable in the electrodeposition of lithium. The present study is the first attempt at quantifying the effect of current density on the geometry and density of dendrites and other protrusions during electrodeposition through a solid polymer electrolyte. The geometry and density of defects formed on the lithium electrode were determined by X-ray microtomography. The tomograms revealed protrusions on the electrodeposited lithium electrodes that were either globular or dendritic, or void defects. The range of current densities over which stable, planar deposition was observed is quantified. At higher current densities, globular protrusions were observed. At the highest current density, both globular and dendritic protrusions were observed. The areal density of protrusion defects increased sharply with current density, while the overall defect density is a weak function of current density. Finally, our work enables comparisons between the experimentally determined onset of nonplanar electrodeposition and prevailing theoretical predictions with no adjustable parameters.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1985

Metals Electroprocessing in Molten Salts

The present study seeks to explain the poor quality of solid electrodeposits in molten salts through a consideration of the effects of fluid flow of the electrolyte. Transparent cells allow observation of electrolyte circulation by a laser schlieren optical technique during the electrodeposition of solid zinc from the molten salt electrolyte, ZnCl2 - LiCl-KCl. Experimental variables are current, density, electrolyte composition, and cell geometry. Based on the results of earlier electrodeposition studies as well as reports in the literature, these parameters are identified as having the primary influence on cell performance and deposit quality. Experiments are conducted to measure the fluid flow patterns and the electrochemical cell characteristics, and to correlate this information with the morphology of the solid electrodeposit produced. Specifically, cell voltage, cell current, characteristic time for dendrite evolution, and dendrite growth directions are noted. Their relationship to electrolyte flow patterns and the morphology of the resulting electrodeposit are derived. Results to date indicate that laser schlieren imaging is capable of revealing fluid flow patterns in a molten salt electrolyte.

Sadoway, D. R.↗
DOE OSTI2014

Characterization of rhenium compounds obtained by electrochemical synthesis after aging process

The proper identification of the molecular nature of the aged rhenium compound obtained by means of electrodeposition from an alkaline aqueous electrolyte was determined. Chemical, structural and vibrational experimental characterization of the aged Re compound showed agreement with quantum-computations, thereby allowing the unambiguous identification of the Re compound as H(ReO{sub 4})H{sub 2}O. - Graphical abstract: Rhenium oxides were electrodeposited on a copper surface and after environmental aging was formed the H(ReO{sub 4})H{sub 2}O compound. The characterization of the synthesized material was made through the comparison of experimental evidence with quantum mechanical computations carried out by means of density functional theory (DFT). - Highlights: • Aged rhenium compound obtained by means of electrodeposition was studied. • The study was made by combining experimental and DFT-computational information. • The aged electrodeposited material is consistent with the H(ReO{sub 4})H{sub 2}O compound.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Simultaneous recovery of Zn and Mn from used batteries in acidic and alkaline mediums: A comparative study

Highlights: • Leaching processes of waste from alkaline batteries are reviewed and compared. • The recovery of Zn and Mn by electrolysis in acid medium is highly dependent on pH. • Reaction of Zn with the O{sub 2} is released at the anode in the electrodeposition of Zn. • Zn is recovered as ZnO in a single step by acidifying the basic leachate with HCl. - Abstract: A parallel study of acidic and alkaline leaching for the recovery of Mn and Zn from spent alkaline batteries is outlined. Using H{sub 2}SO{sub 4} as solvent and selecting appropriate conditions of temperature and concentration, all residues were dissolved except carbon. The separation and recovery of the two components were performed by electrodeposition with satisfactory results at pH values above 4 (current efficiency above 70% for Zn and Mn) but rather lower efficiencies as the pH decreased. Most of the Zn was selectively dissolved by alkaline leaching using a 6.5 M NaOH solution, and its recovery was examined by means of both electrochemical and chemical processes. The expected formation of pure Zn by electrowinning failed due to the formation of ZnO, the content of which was highly dependent on the electrodeposition time. For short periods, Zn was the main component. For longer periods the electrodeposit consisted of agglomerated microparticles of ZnO with a minor fraction of Zn metal (barely 3% as measured by X-ray diffraction). A chemical reaction of the element with oxygen released at the anode surface might be responsible for its conversion to ZnO. A simple chemical route is described for the first time for the direct conversion of Zn(OH){sub 4}{sup 2−} solution to nanostructured ZnO by lowering the pH to values around 12 using 2 M HCl solution.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Additive Manufacturing of Coreless Flyback Transformers Using Aerosol Jet Printing and Electrochemical Deposition

An additive manufacturing approach combining aerosol jet printing (AJP) and electrodeposition opens a new pathway to the production of lightweight coreless flyback transformer devices for power electronics. AJP of seed layers with resolution on the order of 30 μm is combined with electrodeposition of Cu and Ni for decreased resistance. This combined approach addresses known shortcomings of AJP and electrodeposition. Nanoparticle inks used in AJP of metals have low conductivity versus bulk materials due to their high grain boundary resistance. There is a lack of readily available high-resolution patterning techniques for electrodeposition outside of expensive clean-room-based lithography techniques. Combining these two techniques enables the patterning of high-resolution, high-conductivity components. Here in this manuscript, we report on the construction of coreless flyback transformers consisting of two-layer primary and two-layer secondary spiral inductors separated by layers of a printed UV-curable dielectric. An input voltage of 17 V at 400 kHz was amplified to an output of 1250 V corresponding to a gain of 73.5. COMSOL modeling at the individual inductor level and at the transformer level was used to compare expected inductance, equivalent series resistance (ESR), and coupling with experimentally measured values.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Synthesis of high aspect ratio ZnO nanowires with an inexpensive handcrafted electrochemical setup

In this work, high aspect ratio zinc oxide nanowires are synthesized using templated one-step electrodeposition technique. Electrodeposition of the nanowires is done using a handcrafted electronic system. Nuclear track-etched polycarbonate membrane is used as a template to form the high aspect ratio nanowires. The result of X-ray diffraction and scanning electron microscopy shows that nanowires with a good crystallinity and an aspect ratio of more than 30 can be achieved in a suitable condition. The height of electrodeposited nanowires reaches to about 11 μm. Based on the obtained results, high aspect ratio ZnO nanowires can be formed using inexpensive electrodeposition setup with an acceptable quality.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗