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At least 487 records · Page 27

Acoustics of laminar boundary layers breakdown

Boundary layer flow transition has long been suggested as a potential noise source in both marine (sonar-dome self noise) and aeronautical (aircraft cabin noise) applications, owing to the highly transient nature of process. The design of effective noise control strategies relies upon a clear understanding of the source mechanisms associated with the unsteady flow dynamics during transition. Due to formidable mathematical difficulties, theoretical predictions either are limited to early linear and weakly nonlinear stages of transition, or employ acoustic analogy theories based on approximate source field data, often in the form of empirical correlation. In the present work, an approach which combines direct numerical simulation of the source field with the Lighthill acoustic analogy is utilized. This approach takes advantage of the recent advancement in computational capabilities to obtain detailed information about the flow-induced acoustic sources. The transitional boundary layer flow is computed by solving the incompressible Navier-Stokes equations without model assumptions, thus allowing a direct evaluation of the pseudosound as well as source functions, including the Lighthill stress tensor and the wall shear stress. The latter are used for calculating the radiated pressure field based on the Curle-Powell solution of the Lighthill equation. This procedure allows a quantitative assessment of noise source mechanisms and the associated radiation characteristics during transition from primary instability up to the laminar breakdown stage. In particular, one is interested in comparing the roles played by the fluctuating volume Reynolds stress and the wall-shear-stresses, and in identifying specific flow processes and structures that are effective noise generators.

Wang, Meng↗

Analysis of STS-2 experimental heating rates and transition data

Experimental laminar and 'fully' turbulent windward-ray heating rates obtained from the second Space Shuttle flight are compared with predicted rates based on equilibrium-air approximate and detailed analyses. A comparison of the results of the prediction techniques yield discrepancies of approximately 10 percent. The experimental laminar heating rates for altitudes greater than 67 km are as much as 35 percent lower than the results of the approximate code over the first 40 percent of the shuttle length. The approximate equilibrium predictions are in good agreement with these laminar data beyond the 40-percent station and over the entire shuttle at altitudes lower than 67 km. However, recent results of a detailed viscous-shock-layer nonequilibrium code indicate significant departures, especially at high altitudes, from the equilibrium state. Since the comparison of these predicted values and the data result in some currently unresolved questions, an engineering correlation of the predictions for use in the approximate code is not feasible at this time. Factors which may affect the comparisons of data and the nonequilibrium predictions are considered. The turbulent heating comparisons are good and boundary-layer transition data are compared with a current boundary-layer transition criterion.

Zoby, E. V.↗

An adverse effect of film cooling on the suction surface of a turbine vane

A J-75 size turbine vane with film cooling holes on the suction surface near the leading edge was tested with and without film cooling flow in a four vane cascade. Results show that the cooling effectiveness on the aft portion of the vane suction surface can decrease with the addition of film cooling near the leading edge. Apparently the film cooling air flow caused a laminar or transitional boundary layer to become a transitional or turbulent boundary layer. The vane was tested at a gas temperature and pressure of 1260 K (1800 F) and 22.7 newtons per square centimeter (33 psia), a coolant temperature of 280 K (50 F), film cooling flow ratios from 0.0 to 0.026, and backside midchord cooling flow ratios of 0.007 and 0.035.

Gladden, H. J.↗

An adverse effect of film cooling on the suction surface of a turbine vane

Film-cooling-air ejection from the suction surface of a turbine vane was investigated. This investigation was conducted in a four-vane cascade on a J75 size turbine vane which had a row of holes near the leading edge. The experimental data are presented. It was found that a small amount of film-cooling air has a detrimental effect on the downstream vane wall cooling effectiveness. It was also shown that the presence of the film-cooling holes, without blowing, also cause an increase in vane wall temperatures. These results came from an increase in the gas-side heat transfer coefficient that was apparently caused by a laminar or transitional boundary layer becoming transitional or turbulent.

Gladden, H. J.↗

Natural laminar flow data from full-scale flight and wind-tunnel experiments

Experimental results obtained at NASA Langley during studies of natural laminar flow (NLF) over commercially produced aircraft surfaces are reported. The general aviation aircraft examined were light aircraft, yet displayed NLF extents close to the maximum available and equivalent to high performance business aircraft flying envelopes. Sublimating chemicals and acoustic detection techniques were employed to measure the boundary layer transition. Theoretical predictions of boundary layer stability were found to match well with the experimental data, with consideration given to both swept wings and the amplitudes of allowable waves on the airfoil surfaces. The presence of the NLF on the airfoil surfaces confirmed the benefits available from use of composite materials for airfoil surfaces.

Holmes, B. J.↗

Large-eddy simulation of flow around an airfoil on a structured mesh

The diversity of flow characteristics encountered in a flow over an airfoil near maximum lift taxes the presently available statistical turbulence models. This work describes our first attempt to apply the technique of large-eddy simulation to a flow of aeronautical interest. The challenge for this simulation comes from the high Reynolds number of the flow as well as the variety of flow regimes encountered, including a thin laminar boundary layer at the nose, transition, boundary layer growth under adverse pressure gradient, incipient separation near the trailing edge, and merging of two shear layers at the trailing edge. The flow configuration chosen is a NACA 4412 airfoil near maximum lift. The corresponding angle of attack was determined independently by Wadcock (1987) and Hastings & Williams (1984, 1987) to be close to 12 deg. The simulation matches the chord Reynolds number U(sub infinity)c/v = 1.64 x 10(exp 6) of Wadcock's experiment.

Kaltenbach, Hans-Jakob↗

Status of Turbulence Modeling for Hypersonic Propulsion Flowpaths

This report provides an assessment of current turbulent flow calculation methods for hypersonic propulsion flowpaths, particularly the scramjet engine. Emphasis is placed on Reynolds-averaged Navier-Stokes (RANS) methods, but some discussion of newer meth- ods such as Large Eddy Simulation (LES) is also provided. The report is organized by considering technical issues throughout the scramjet-powered vehicle flowpath including laminar-to-turbulent boundary layer transition, shock wave / turbulent boundary layer interactions, scalar transport modeling (specifically the significance of turbulent Prandtl and Schmidt numbers) and compressible mixing. Unit problems are primarily used to conduct the assessment. In the combustor, results from calculations of a direct connect supersonic combustion experiment are also used to address the effects of turbulence model selection and in particular settings for the turbulent Prandtl and Schmidt numbers. It is concluded that RANS turbulence modeling shortfalls are still a major limitation to the accuracy of hypersonic propulsion simulations, whether considering individual components or an overall system. Newer methods such as LES-based techniques may be promising, but are not yet at a maturity to be used routinely by the hypersonic propulsion community. The need for fundamental experiments to provide data for turbulence model development and validation is discussed.

Georgiadis, Nicholas J.↗

Experimental Investigation of Distributed Sand-Grain Roughness Effects on Transition Onset and Turbulent Heating at Mach 6

An experimental investigation of distributed sand-grain surface roughness effects on hypersonic boundary-layer transition and turbulent heating has been performed. Two representative entry vehicle geometries, a sphere-cone aeroshell and a spherical-cap aeroshell, were considered. Cast ceramic models of each geometry were fabricated with distributed sand-grain roughness patterns of different heights that simulated an ablated thermal protection system. Wind tunnel testing was performed at Mach 6 over a range of Reynolds numbers sufficient to produce laminar, transitional, and turbulent flow. Aeroheating and boundary-layer transition onset data were obtained using global phosphor thermography. The experimental heating data are presented herein, as are comparisons to laminar and turbulent smooth-wall heat transfer distributions from computational flow field simulations. The boundary-layer transition data were found to correlate with a functional representation developed in prior roughness studies, although the data scatter was greater owing to the height variability of distributed sand-grain roughness.

Brian R Hollis↗

The Design and Use of a Temperature-Compensated Hot-Film Anemometer System for Boundary-Layer Flow Transition Detection on Supersonic Aircraft

An airborne temperature-compensated hot-film anemometer system has been designed, fabricated, and used to obtain in-flight airfoil boundary-layer flow transition data by the NASA Ames-Dryden Flight Research Facility. Salient features of the anemometer include near constant sensitivity over the full flight envelope, installation without coaxial wiring, low-noise outputs, and self-contained signal conditioning with dynamic and steady-state outputs. The small size, low-power dissipation, and modular design make the anemometer suitable for use in modern high-performance research aircraft. Design of the temperature-compensated hot-film anemometer and its use for flow transition detection on a laminar flow flight research project are described. Also presented are data gathered in flight which is representative of the temperature-compensated hot-film anemometer operation at subsonic, transonic, and supersonic flight conditions.

Chiles, Harry R.↗

Modeling of transition and surface roughness effects in boundary-layer flows

Experiments were carried out to examine the influence of three-dimensional, stochastic roughness on the growth of incompressible turbulent boundary layers, as well as the effect of streamwise pressure gradients and freestream turbulence intensity on smooth-wall boundary-layer transition. The modeling of these effects in a two-dimensional boundary-layer computation program was examined with the help of the experiments. A model for surface roughness was developed that relates directly measurable statistical parameters quantifying the roughness geometry to the aerodynamic effects. This model should be valid for a limited class of surfaces found on turbomachinery blading and in other engineering applications. Commonly used criteria for the transition onset performed poorly and presumably need to be modified to account for other factors influencing the process.

Feiereisen, W. J.↗

Comparison of Theoretical and Experimental Heat-Transfer Characteristics of Bodies of Revolution at Supersonic Speeds

An investigation of the three important factors that determine convective heat-transfer characteristics at supersonic speeds, location boundary-layer transition, recovery factor, and heat-transfer parameter has been performed at Mach numbers from 1.49 to 1.18. The bodies of revolution that were tested had, in most cases, laminar boundary layers, and the test results have been compared with available theory. Boundary-layer transition was found to be affected by heat transfer. Adding heat to a laminar boundary layer caused transition to move forward on the test body, while removing heat caused transition to move rearward. These experimental results and the implications of boundary-layer-stability theory are in qualitative agreement.

Scherrer, Richard↗

Experimental Investigation of Block-TPS Fence/Gap Roughness Effects on Transition Onset and Turbulent Heating at Mach 6

An experimental investigation of boundary-layer transition and convective surface heating on wind tunnel models that simulated aeroshells comprised of multiple blocks of thermal protection system (TPS) material has been performed. Two representative entry vehicle geometries, a sphere-cone aeroshell and a sphere-cone aeroshell, were considered. Multiple cast ceramic models of each geometry were fabricated with varying fence heights or gap depths to represent gap fillers that either protrude above, or are recessed below, the TPS blocks due to differential ablation during reentry. Wind tunnel testing was performed at Mach 6 over a range of Reynolds numbers sufficient to produce laminar, transitional, and turbulent flow. Convective surface heating and boundary-layer transition onset data were obtained using global phosphor thermography. The experimental heating data are presented herein, as are comparisons to laminar and turbulent smooth-wall heat transfer distributions from computational flow field simulations.

Aerothermodynamics↗

Mars 2020 Reconstructed Aerothermal Environments and Design Margins

The Mars 2020 aeroshell's thermal protection system was nearly identical to the Mars Science Laboratory system that successfully completed its mission for the Curiosity rover's landing in 2012. It was predicted that, like Mars Science Laboratory, the Mars 2020 heatshield would experience boundary layer transition and that the thermal protection system would provide sufficient material thickness margins against the aerothermal environments, even after adding radiative heating that was not included for Mars Science Laboratory. The Mars 2020 flight instrumentation suite included heatshield sensors similar to Mars Science Laboratory and new backshell measurements. A full set of surface pressure and in-depth temperature data were collected during atmospheric entry. This paper provides an initial analysis of the flight data and focuses on the reconstructed total surface heat flux inferred from the measured temperatures. Turbulent boundary layer conditions again were observed on the Mars 2020 heatshield, and the temperatures at all eleven heatshield and six backshell thermocouple in-depth sensor locations were well within system capabilities due to favorable entry conditions and conservative uncertainties. New computational fluid dynamics results on the reconstructed entry trajectory are compared to the measured surface pressures and reconstructed total heat fluxes. The predicted heatshield surface pressures at six locations match the data qualitatively and quantitatively well, as expected. Smooth-wall laminar heating predictions prior to boundary layer transition fall above the reconstructed heating on the heatshield. After the observed boundary layer transition time, total heat flux based on algebraic turbulence model calculations generally match the heat flux trends relative to one another. The convective heat flux was predicted to constitute the majority of the total heating. On the backshell, smooth-wall laminar total heat flux predictions generally exceed the reconstructed total heating at six locations. At each of these locations, it is estimated that radiative heating provided almost all of the total heating. The Mars 2020 as-flown aerothermal environments were well below the design levels for all measurement locations due to conservative design assumptions and a stressing design trajectory.

Mars 2020↗

Mars 2020 Reconstructed Aerothermal Environments and Design Margins

The Mars 2020 aeroshell's thermal protection system was nearly identical to the Mars Science Laboratory system that successfully completed its mission for the Curiosity rover's landing in 2012. It was predicted that, like Mars Science Laboratory, the Mars 2020 heatshield would experience boundary layer transition and that the thermal protection system would provide sufficient material thickness margins against the aerothermal environments, even after adding radiative heating that was not included for Mars Science Laboratory. The Mars 2020 flight instrumentation suite included heatshield sensors similar to Mars Science Laboratory and new backshell measurements. A full set of surface pressure and in-depth temperature data were collected during atmospheric entry. This paper provides an initial analysis of the flight data and focuses on the reconstructed total surface heat flux inferred from the measured temperatures. Turbulent boundary layer conditions again were observed on the Mars 2020 heatshield, and the temperatures at all eleven heatshield and six backshell thermocouple in-depth sensor locations were well within system capabilities due to favorable entry conditions and conservative uncertainties. New computational fluid dynamics results on the reconstructed entry trajectory are compared to the measured surface pressures and reconstructed total heat fluxes. The predicted heatshield surface pressures at six locations match the data qualitatively and quantitatively well, as expected. Smooth-wall laminar heating predictions prior to boundary layer transition fall above the reconstructed heating on the heatshield. After the observed boundary layer transition time, total heat flux based on algebraic turbulence model calculations generally match the heat flux trends relative to one another. The convective heat flux was predicted to constitute the majority of the total heating. On the backshell, smooth-wall laminar total heat flux predictions generally exceed the reconstructed total heating at six locations. At each of these locations, it is estimated that radiative heating provided almost all of the total heating. The Mars 2020 as-flown aerothermal environments were well below the design levels for all measurement locations due to conservative design assumptions and a stressing design trajectory.

Mars 2020↗

Global Infrared Observations of Roughness Induced Transition on the Space Shuttle Orbiter

High resolution infrared observations made from a mobile ground based optical system captured the laminar-to-turbulent boundary layer transition process as it occurred during Space Shuttle Endeavour's return to earth following its final mission in 2011. The STS-134 imagery was part of a larger effort to demonstrate an emerging and reliable non-intrusive global thermal measurement capability and to complement a series of boundary layer transition flight experiments that were flown on the Shuttle. The STS-134 observations are believed to be the first time that the development and movement of a hypersonic boundary layer transition front has been witnessed in flight over the entire vehicle surface and in particular, at unprecedented spatial resolution. Additionally, benchmark surface temperature maps of the Orbiter lower surface collected over multiple flights and spanning a Mach range of 18 to 6 are now available and represent an opportunity for collaborative comparison with computational techniques focused on hypersonic transition and turbulence modeling. The synergy of the global temperature maps with the companion in-situ thermocouple measurements serve as an example of the effective leveraging of resources to achieve a common goal of advancing our understanding of the complex nature of high Mach number transition. It is shown that quantitative imaging can open the door to a multitude of national and international opportunities for partnership associated with flight-testing and subsequent validation of numerical simulation techniques. The quantitative imaging applications highlighted in this paper offer unique and complementary flight measurement alternatives and suggest collaborative instrumentation opportunities to advance the state of the art in transition prediction and maximize the return on investment in terms of developmental flight tests for future vehicle designs.

Horvath, Thomas J.↗

Experimental Space Shuttle Orbiter Studies to Acquire Data for Code and Flight Heating Model Validation

In an experimental study to obtain detailed heating data over the Space Shuttle Orbiter, CUBRC has completed an extensive matrix of experiments using three distinct models and two unique hypervelocity wind tunnel facilities. This detailed data will be employed to assess heating augmentation due to boundary layer transition on the Orbiter wing leading edge and wind side acreage with comparisons to computational methods and flight data obtained during the Orbiter Entry Boundary Layer Flight Experiment and HYTHIRM during STS-119 reentry. These comparisons will facilitate critical updates to be made to the engineering tools employed to make assessments about natural and tripped boundary layer transition during Orbiter reentry. To achieve the goals of this study data was obtained over a range of Mach numbers from 10 to 18, with flight scaled Reynolds numbers and model attitudes representing key points on the Orbiter reentry trajectory. The first of these studies were performed as an integral part of Return to Flight activities following the accident that occurred during the reentry of the Space Shuttle Columbia (STS-107) in February of 2003. This accident was caused by debris, which originated from the foam covering the external tank bipod fitting ramps, striking and damaging critical wing leading edge heating tiles that reside in the Orbiter bow shock/wing interaction region. During investigation of the accident aeroheating team members discovered that only a limited amount of experimental wing leading edge data existed in this critical peak heating area and a need arose to acquire a detailed dataset of heating in this region. This new dataset was acquired in three phases consisting of a risk mitigation phase employing a 1.8% scale Orbiter model with special temperature sensitive paint covering the wing leading edge, a 0.9% scale Orbiter model with high resolution thin-film instrumentation in the span direction, and the primary 1.8% scale Orbiter model with detailed thin-film resolution in both the span and chord direction in the area of peak heating. Additional objectives of this first study included: obtaining natural or tripped turbulent wing leading edge heating levels, assessing the effectiveness of protuberances and cavities placed at specified locations on the orbiter over a range of Mach numbers and Reynolds numbers to evaluate and compare to existing engineering and computational tools, obtaining cavity floor heating to aid in the verification of cavity heating correlations, acquiring control surface deflection heating data on both the main body flap and elevons, and obtain high speed schlieren videos of the interaction of the orbiter nose bow shock with the wing leading edge. To support these objectives, the stainless steel 1.8% scale orbiter model in addition to the sensors on the wing leading edge was instrumented down the windward centerline, over the wing acreage on the port side, and painted with temperature sensitive paint on the starboard side wing acreage. In all, the stainless steel 1.8% scale Orbiter model was instrumented with over three-hundred highly sensitive thin-film heating sensors, two-hundred of which were located in the wing leading edge shock interaction region. Further experimental studies will also be performed following the successful acquisition of flight data during the Orbiter Entry Boundary Layer Flight Experiment and HYTHIRM on STS-119 at specific data points simulating flight conditions and geometries. Additional instrumentation and a protuberance matching the layout present during the STS-119 boundary layer transition flight experiment were added with testing performed at Mach number and Reynolds number conditions simulating conditions experienced in flight. In addition to the experimental studies, CUBRC also performed a large amount of CFD analysis to confirm and validate not only the tunnel freestream conditions, but also 3D flows over the orbiter acreage, wing leading edge, and controlurfaces to assess data quality, shock interaction locations, and control surface separation regions. This analysis is a standard part of any experimental program at CUBRC, and this information was of key importance for post-test data quality analysis and understanding particular phenomena seen in the data. All work during this effort was sponsored and paid for by the NASA Space Shuttle Program Office at the Johnson Space Center in Houston, Texas.

Wadhams, T. P.↗

Nosetip Bluntness Effects on Transition at Hypersonic Speeds: Experimental and Numerical Analysis Under NATO STO AVT-240

The existing database of transition measurements in hypersonic ground facilities has established that the onset of boundary layer transition over a circular cone at zero angle of attack shifts downstream as the nosetip bluntness is increased with respect to a sharp cone. However, this trend is reversed at sufficiently large values of the nosetip Reynolds number, so that the transition onset location eventually moves upstream with a further increase in nosetip bluntness. This transition reversal phenomenon, which cannot be explained on the basis of linear stability theory, was the focus of a collaborative investigation under the NATO STO group AVT-240 on Hypersonic Boundary-Layer Transition Prediction. The current paper provides an overview of that effort, which included wind tunnel measurements in three different facilities and theoretical analysis related to modal and nonmodal amplification of boundary layer disturbances. Because neither first and second-mode waves nor entropy-layer instabilities are found to be substantially amplified to initiate transition at large bluntness values, transient (i.e., nonmodal) disturbance growth has been investigated as the potential basis for a physics-based model for the transition reversal phenomenon. Results of the transient growth analysis indicate that disturbances that are initiated within the nosetip or in the vicinity of the juncture between the nosetip and the frustum can undergo relatively significant nonmodal amplification and that the maximum energy gain increases nonlinearly with the nose radius of the cone. This finding does not provide a definitive link between transient growth and the onset of transition, but it is qualitatively consistent with the experimental observations that frustum transition during the reversal regime was highly sensitive to wall roughness, and furthermore, was dominated by disturbances that originated near the nosetip.

Numerical analysis↗