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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26

Eulerian Two-Fluid RANS-based CFD Simulations of a Helical Coil Steam Generator Boiling Tube

As part of a larger effort to demonstrate a simulation-based capability for the evaluation and optimization of helical coil steam generators, the performance of a helical coil steam generator tube is being considered using a Eulerian two-fluid multiphase flow capability implemented within the commercial computational fluid dynamics (CFD) code STAR-CCM+. The objective of these evaluations is to characterize boiling and the resultant two-phase flow structures within the helical coil heat exchanger tube so that structural analyses can more accurately account for vibration sources and damping. These studies have shown that CFD predictions using the two-fluid model are consistent with published measurements of pressure drop and heat transfer characteristics. The sensitivity of model predictions to both flow conditions and modeling parameters associated with bubble dynamics closure models has been investigated.

Pointer, Dave↗

Design and Operation of an Electric Peaking/Industrial Steam Production Unit for SMRs

Various methods of Thermal Energy Storage (TES) can be coupled to nuclear (or renewable) power sources to help absorb grid variability caused by daily load demand changes and renewable intermittency. Our previous research has shown that coupling a sensible heat TES system to a Small Modular Reactor (SMR) allows the reactor to run at effectively nominal full power during periods of variable electric demand by bypassing steam to the TES system during periods of excess capacity. In this paper we demonstrate that this stored thermal energy can be recovered; allowing the TES system to act as a peaking unit during periods of high electric demand, or used to produce steam for ancillary applications such as desalination. For both applications the reactor can operate continuously at approximately 100% power.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

STEAM OXIDATION, BURST AND CRITICAL HEAT FLUX TESTING OF COMMERCIAL FECRAL CLADDING

A new accident tolerant Fe-12Cr-6Al-2Mo-0.2Si-0.03Y (C26M) fuel cladding was developed in response to the nuclear accident in Japan. Now that large quantities of commercial tubing are being fabricated, integral testing has expanded to include isothermal and non-isothermal steam oxidation testing, loss of coolant accident (LOCA) burst testing and critical heat flux (CHF) behavior. The oxidation behavior is being compared to other FeCrAl compositions and includes protective alumina scale formation during ramp testing at up to 11°C/min to 1475°C. Using standard LOCA conditions of 5°C/s heating in steam, burst testing was conducted with hoop stresses of 20-110 MPa and indicated higher burst temperatures for C26M compared to first generation FeCrAlY compositions without Mo and Si. Using the same LOCA equipment, a new experiment is being developed to simulate CHF conditions and the deformation behavior of C26M was compared to Zircaloy-4.

Pint, Bruce↗

Light water reactor with condensing steam generator

A light water reactor for generating power that utilizes circulation of a primary coolant at saturation pressure to cool a nuclear core and transfer heat from the core to a secondary coolant through one or more heat exchangers of a condensing steam generator. The secondary coolant, once heated can drive power generation equipment, such as steam turbines or otherwise, before being condensed and returned to the one or more heat exchangers.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Method and apparatus for reheat steam temperature control of oxy-fired boilers

Method and system for adjusting a measured reheat outlet steam temperature (“RPV”) to approximate a reheat outlet steam temperature setpoint (“RSP”) in a boiler. An RPV is compared to an RSP. If the RPV is less than the RSP and a position of a fuel nozzle tilt (“TILTPV”) is below a high limit of the fuel nozzle tilt (“TILTHIGH”), the TILTPV is increased while a flow rate of a secondary flue gas recirculation (“SFGRPV”) is kept constant. If the RPV is less than the RSP and the TILTPV is at the TILTHIGH, the SFGRPV is increased. If the RPV is greater than the RSP and the SFGRPV is greater than a low limit of flow rate of the SFGR (“SFGRLOW”), the SFGRPV is decreased, while the TILTPV is kept constant. If the RPV is greater than the RSP and the SFGRPV is at the SFGRLOW, the TILTPV is decreased.

Lou, Xinsheng↗

Experimental study of steam-driven ejector heat pump

Ejector-driven systems have been shown to be promising for heating applications. Most of the research works have been devoted to cooling purposes, while little attention has been focused on heating applications. An experimental steam ejector heat pump system (EHP) was designed and constructed to assess its applicability to water heating applications. The effect of the primary nozzle exit position (NXP) on the performance of the steam ejector system was investigated for primary nozzle throat diameter of 1.5 mm and 2.0 mm. The ejector system was run for high-temperature evaporator (HTE) temperatures of 120, 130, and 140 °C and low-temperature evaporator (LTE) temperatures of 10, 15, and 20 °C. The target of this investigation was to attain the highest condensing temperature to be able to use the proposed system for water heating purposes. The ejector heat pump coefficient of performance (EHP COP) was used to determine the system efficiency. Larger LTE temperatures were found to result in higher EHP COPs and condensing temperatures. A maximum EHP COP of 2.02 was attained for a HTE and LTE temperatures of 120 °C and 20 °C, respectively; however only resulted in a condensing temperature of 22.88 °C. Higher HTE temperatures were found to result in higher condensing temperatures but at the cost of EHP COP.

Spitzenberger, Jeremy↗

Enhancing Steam Side Heat Transfer via Microdroplet Ejection using Inorganic Coatings

Thermoelectric power generation is a key component of the United States energy portfolio and will continue to be for the foreseeable future. It is therefore imperative that new technologies are developed that minimize the environmental impact of these plants. The objective of this work is to reduce the cooling water demand of Rankine based power cycles by improving the heat transfer performance of steam condensers. This will be accomplished by modifying the surfaces of steam condensers with inorganic nanostructures, thus enabling highly-efficient droplet ejecting condensation heat transfer. Nelumbo's process to create droplet ejecting surfaces has been optimized for aluminum heat exchangers and is actively being commercialized in the HVAC and refrigeration industry. The scope of this project is to refine the process towards materials commonly used in the construction of shell and tube heat exchangers, namely 304 stainless steel and cupronickel alloys, and demonstrate it's benefits at the laboratory scale. The improved heat transfer performance achieved through this surface modification has the potential to reduce cooling water flow rates by up to 39%.

Montes, Nick↗

Characterization of Simulated BWR and Steam Exposed FeCrAl Coated Zircaloy 2

To combat the rapid oxidation that occurs in nuclear reactors during transient scenarios, investigations into modifying or replacing the existing zirconium based cladding and structural material have become a focus. Aside from testing these alternatives in the transient scenarios, verification of performance under normal operation is necessary. This work will examine the effect of normal BWR water chemistry over two time periods on FeCrAl coated Zircaloy 2 (Zry2) and its response to high temperature steam. X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Energy-dispersive X-ray Spectroscopy (EDS), and Thermogravimetric (TG) analysis are utilized to analyze the chemical and physical changes caused by these exposures. These tests show that under short time periods, normal water chemistry BWR conditions do not adversely change the effectiveness of a FeCrAl coating. A spinel structure was formed using Ni from an external source, however it did not have a major impact on the coatings performance in high temperature steam. Additional autoclave exposures up to 40 hours are ongoing, including coatings which were proton irradiated up to 5 dpa. (authors)

36 MATERIALS SCIENCE↗

Developing and Testing a New Gas Distribution System for the Fluidized Bed of the Integrated Waste Treatment Unit (IWTU) Steam Reformer - 19219

The Integrated Waste Treatment Unit (IWTU) has been tasked with using steam reforming technology to treat 3.4 million liters of radioactive sodium-bearing waste (SBW) at the INL. Progress in developing steam reforming for SBW treatment has been hampered by numerous processing issues associated with the existing process equipment during simulant testing. The primary issue was high differential temperatures that developed in the fluidized bed of the denitration mineralization reformer (DMR). Based on technical evaluations and computer modeling, it was determined that the primary cause of poor fluidization in the DMR was the existing fluidized gas distributor. This distributor consisted of a combination of a ring header and four removable fluidizing gas rails. The combined ring header/rail system was unable to effectively fluidize the bed at the bottom of the DMR (around and below the ring header). As a result, a decision was made to design and test a new fluidized gas distributor. Conceptual designs focused on three different distributors: a modified design of the current system; a flat plate with bubble caps; and a conical bottom with dual plena. After testing the conceptual prototypes at Hazen Research Inc., the conical bottom distributor was chosen. A 30-day test with simulant SBW feed was then performed with the new distributor. During testing, a temperature differential of less than 2 deg. C was maintained in the DMR fluidized bed. The results supported the conclusion that poor fluidized gas distribution was the primary cause of high temperature differentials in the DMR fluidized bed. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

An Economic Model of a Steam Accumulator Storage System for Nuclear Power Plants

The growth of non-dispatchable renewables benefits technologies with flexible load capabilities. Baseload technologies must accept low prices and revenues during low-demand periods that arise with increasing frequency as renewables deployment grows. For this reason, generators such as combined cycle gas turbines threaten to out-compete baseload, and nuclear power plants are facing early retirement. If utilities are to consider future nuclear power plants to be attractive investments they must excel at roles other than baseload generation. Energy storage offers a means to avoid times of low prices and capitalize on times of high prices, as well as for nuclear to participate in ancillary markets and provide grid stability and regulation services. This work explores the design of a steam accumulator system that can store energy from a nuclear plant. An economic model is created to determine the market conditions that will produce a profitable system. An energy storage capacity of 500 MWh is chosen as a base case, but the energy to power ratio (E/P ratio) is varied in sensitivity analyses while holding energy fixed. This paper first presents the proposed size and layout of the steam accumulator system. Next, it provides an overview of the thermodynamic model, which is used to determine the system size for base case conditions. An economic model is presented with sensitivity analyses, which show the effect of price volatility on net revenue. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Diverting steam from a nuclear power plant to thermal storage to increase economic efficiency of electricity production

In 2014, 30% of greenhouse gases that were emitted in the United States came from the production of electricity. These greenhouses gases are causing global warming, an environmental challenge affecting today's climate. Nuclear power plants provide the ability to produce electricity without creating the harmful greenhouse gases. However, in some markets nuclear power is not as economically competitive as other electricity generation methods. To increase the use of nuclear power, minimizing the production of greenhouse gases, nuclear power must become more profitable. A way to accomplish this, is by storing heat during times of low electricity prices to be used to produce electricity when the electricity price is greater. This can be done through the thermal storage of diverted steam from the secondary system of a light water pressurized water reactor (PWR) at times of low electricity prices. Six technologies for heat storage are being investigated: steam accumulators, sensible heat fluid systems, packed-beds, cryogenic air systems, hot rock, and geologic heat storage. There are multiple technologies to store electricity when prices are low to sell electricity when prices are high. These include hydro pumped storage, batteries and many other technologies. A nuclear reactor generates heat. Thus, the preferred storage option is to store heat. Heat storage is also much cheaper than electricity (work) storage; thus, has the potential for a competitive storage system. Many of these storage technologies are currently being installed in solar thermal plants to avoid selling electricity when electricity prices are low.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Materials Performance in USC Steam

Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm. Towards this end, further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

01 COAL, LIGNITE, AND PEAT↗

Minimize Boiler Blowdown - Steam Tip Sheet #9

This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Return Condensate to the Boiler - Steam Tip Sheet #8

This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

industry, manufacturing, AMO, return, condensate, ↗