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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 469 records · Page 26
All sourcesNASA NTRSDOE OSTI
NASA NTRS1974

Solid state electro-optic color filter and iris

The electro-optic properties of lanthanum-modified lead zirconate titanate (PLZT) ferroelectric ceramic material are evaluated when utilized as a variable density and/or spectral filter in conjunction with a television scanning system. Emphasis was placed on the development of techniques and procedures for processing the PLZT disks and for applying efficient electrode structures. A number of samples were processed using different combinations of cleaning, electrode material, and deposition process. Best overall performance resulted from the direct evaporation of gold over chrome electrodes. A ruggedized mounting holder assembly was designed, fabricated, and tested. The assembly provides electrical contacts, high voltage protection, and support for the fragile PLZT disk, and permits mounting and optical alignment of the associated polarizers. Operational measurements of a PLZT sample mounted in the holder assembly were performed in conjunction with a television camera and the associated drive circuits. The data verified achievement of the elimination of the observed white-line effect.

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NASA NTRS1976

High temperature reflectance of hyperpure slip cast silica

An experimental program to optically characterize hyperpure slip cast silica at elevated temperatures is described. This sintered ceramic material is being used in the development of a reflective heat shield for the Outer Planet Entry Probe. A unique high temperature integrating sphere reflectometer is described and reflectance data in the spectral range 0.23-2.3 micron are presented at temperatures up to 1427 C in air and helium environments. Kubelka-Munk (K-M) scattering and absorptance coefficients (K and S), using the Reichman extension of the K-M theory, are presented as is a unique method of obtaining K and S from the Reichman equations using only reflectance data. The hyperpure slip cast silica material was found to retain its high diffuse reflectance at temperatures up to 1204 C, with slight degradation occurring at higher temperatures.

Dillow, C. F.↗
NASA NTRS1977

Opportunities for ceramics in the ERDA/NASA continuous combustion propulsion systems program

An overview on engine development projects for potential use of ceramics is reported. A major ceramics materials technology effort is described to meet anticipated engine system requirements in terms of the automotive application, some of the more pressing technology needs, and some indications of how to conduct this technology program with industry-engine development projects focus on both gas turbine and Stirling engines.

Blankenship, C. P.↗
NASA NTRS1979

Measurement of subcoat thickness by characteristic x-rays

Technique employs x-ray scanning system to measure thickness of topcoat and subcoat of heat shields and other ceramic materials. System scans sample in raster pattern and depicts image of structure on cathode-ray-tube for viewing or photocopying within seconds.

Harris, W. J.↗
NASA NTRS1978

A fracture specimen for high-temperature testing

A wedge-loaded tapered DCB specimen is proposed for fracture toughness and stable crack growth measurements of ceramic materials at elevated temperatures. The specimen is wedge-loaded by a compression pin seated in the starter notch. By appropriate selection of the specimen's taper and starter notch angle, the stress intensity factor is maintained relatively constant through 50 percent of the test section. Room temperature fracture toughness testings of commercial grade polycrystalline alumina specimens indicate that the crack will run straight for approximately 50 percent of the length of the test section without side grooving. A moderate 10 percent side grooving was sufficient to maintain straight crack extension throughout the entire specimen length.

Kobayashi, A. S.↗
NASA NTRS1980

A precoat prevents ceramic stopoffs from spalling

Nickel-alloy precoat applied with plasmagun improves adhesion of ceramic materials applied to protect areas from unintentional brazing. Metal surface should be grit-blasted before precoating. Coating does not interfere with brazing or contaminate vacuum pumping systems.

Brennan, A.↗
NASA NTRS1980

Reliability of ceramics for heat engine applications

The advantages and disadvantages associated with the use of monolithic ceramics in heat engines are discussed. The principle gaps in the state of understanding of ceramic material, failure origins, nondestructive tests as well as life prediction are included.

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NASA NTRS1980

Solar energy receiver for a Stirling engine

A solar energy receiver includes a separable endless wall formed of a ceramic material in which a cavity of substantially cylindrical configuration is defined for entrapping solar flux. An acceptance aperture is adapted to admit to the cavity a concentrated beam of solar energy. The wall is characterized by at least one pair of contiguously related segments separated by lines of cleavage intercepting the aperture. At least one of the segments is supported for pivotal displacement. A thermal-responsive actuator is adapted to respond to excessive temperatures within the cavity for initiating pivoted displacement of one segment, whereby thermal flux is permitted to escape from the cavity.

Selcuk, M. K.↗
NASA NTRS1981

Analytical design of an advanced radial turbine

The aerodynamic and mechanical potential of a single stage ceramic radial inflow turbine was evaluated for a high temperature single stage automotive engine. The aerodynamic analysis utilizes a turbine system optimization technique to evaluate both radial and nonradial rotor blading. Selected turbine rotor configurations were evaluated mechanically with three dimensional finite element techniques. Results indicate that exceptionally high rotor tip speeds (2300 ft/sec) and performance potential are feasible with radial bladed rotors if the projected ceramic material properties are realized. Nonradial rotors reduced tip speed requirements (at constant turbine efficiency) but resulted in a lower cumulative probability of success due to higher blade and disk stresses.

Large, G. D.↗
NASA NTRS1981

Abradable dual-density ceramic turbine seal system

A plasma sprayed dual density ceramic abradable seal system for direct application to the HPT seal shroud of small gas turbine engines. The system concept is based on the thermal barrier coating and depends upon an additional layer of modified density ceramic material adjacent to the gas flow path to provide the desired abradability. This is achieved by codeposition of inert fillers with yttria stabilized zirconia (YSZ) to interrupt the continuity of the zirconia struture. The investigation of a variety of candidate fillers, with hardness values as low as 2 on Moh's scale, led to the conclusion that solid filler materials in combination with a YSZ matrix, regardless of their hardness values, have a propensity for compacting rather than shearing as originally expected. The observed compaction is accompanied by high energy dissipation in the rub interaction, usually resulting in the adhesive transfer of blade material to the stationary seal member. Two YSZ based coating systems which incorported hollow alumino silicate spheres as density reducing agents were surveyed over the entire range of compositions from 100 percent filler to 100 percent YSZ. Abradability and erosion characteristics were determined, hardness and permeability characterized, and engine experience acquired with several system configurations.

Clingman, D. L.↗
NASA NTRS1980

Comparative evaluation of insulating properties of plasma-sprayed ceramic coatings

A simple method for evaluating the thermal insulating capability of ceramic coatings was devised. It is based on monitoring the temperature of the uncoated back surface of a thin superalloy disk while its front surface, coated with the ceramic material, is exposed to the high-temperature environment of an electric muffle furnace. The results obtained indicate that zirconia containing 8 wt% Y2O3 is a better thermal insulator than barium zirconate or calcium orthosilicate.

Zaplatynsky, I.↗
NASA NTRS1980

Surface flaw detection in structural ceramics by scanning photoacoustic spectroscopy

Laser-scanned photoacoustic spectroscopy has been used to detect tightly closed surface cracks in three structural ceramic materials: sintered silicon nitride, reaction-bonded silicon nitride, and sintered silicon carbide. It is found that the amplitude of the photoacoustic signal from the flaws is greater for the silicon nitrides than for silicon carbide, which is attributed to the lower thermal diffusivity of silicon nitride as well as differences in the grain size distribution and chemical composition. Signal amplitude, reproducibility, and signal-to-noise ratio are acceptable for effective flaw detection

Khandelwal, P. K.↗
NASA NTRS1980

Low cost silicon-on-ceramic photovoltaic solar cells

A technique has been developed for coating low-cost mullite-based refractory substrates with thin layers of solar cell quality silicon. The technique involves first carbonizing one surface of the ceramic and then contacting it with molten silicon. The silicon wets the carbonized surface and, under the proper thermal conditions, solidifies as a large-grained sheet. Solar cells produced from this composite silicon-on-ceramic material have exhibited total area conversion efficiencies of ten percent.

Koepke, B. G.↗
NASA NTRS1982

AGT101 automotive gas turbine system development

The AGT101 automotive gas turbine system consisting of a 74.6 kw regenerated single-shaft gas turbine engine, is presented. The development and testing of the system is reviewed, and results for aerothermodynamic components indicate that compressor and turbine performance levels are within one percent of projected levels. Ceramic turbine rotor development is encouraging with successful cold spin testing of simulated rotors to speeds over 12,043 rad/sec. Spin test results demonstrate that ceramic materials having the required strength levels can be fabricated by net shape techniques to the thick hub cross section, which verifies the feasibility of the single-stage radial rotor in single-shaft engines.

Rackley, R. A.↗
NASA NTRS1982

Combustor development for automotive gas turbines

The development of a combustion system for the AGT 100 automotive gas turbine engine is described. A maximum turbine inlet temperature of 1288 C is reached during the regenerative cycle, and air up to 1024 C is supplied to the combustor inlet. A premix/prevaporization ceramic combustor employing variable geometry to control burning zone temperature was developed and tested. Tests on both metal and ceramic combustors showed that emissions were a function of burner inlet temperature (BIT). At 999 C BIT, NO(x) emissions were two orders of magnitude below program goals, and at the same temperature but at a different variable geometry position, the CO was 30 times below program goal. Tests to evaluate the durability of the ceramic materials showed no failures during steady-state operation; however, some cracks developed in the dome during extended transient operation.

Ross, P. T.↗
NASA NTRS1984

Conductive Plasma-Sprayed Coatings

Normal emittance of oxidized titanium foil used as plume shields at high temperature significantly increased by plasma coating with specific ceramic materials.

Hribar, V. F.↗
NASA NTRS1982

Advanced Gas Turbine (AGT) powertrain system development for automotive applications

Topics covered include the AGT 101 engine test; compressor design modification; cold air turbine testing; Mod 1 alloy turbine rotor fabrication; combustion aspects; regenerator development; and thermal screening tests for ceramic materials. The foil gas bearings, rotor dynamics, and AGT controls and accessories are also considered.

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