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At least 469 records · Page 26

A Multiphysics Evaluation of Annular Uranium-Zirconium Metallic Fuels [Poster]

This study examines the performance of U-10Zr annular metallic fuel rodlets which were experimentally evaluated as part of the Advanced Fuels Campaign (AFC). The AFC mission is to develop novel fuel technologies and facilitate the implementation of those technologies by industry partners. A key objective is to improve steady-state and transient performance over current fuel types. The experiments of interest in this study included annular metallic U-Zr fuel rodlets within HT-9 cladding which were placed in SS-316 capsules and inserted in the Advanced Test Reactor (ATR). Certain mechanical and thermal conditions cannot be directly evaluated through experiments and fuel performance modeling is used to shed light on this evolution over time. In this study, BISON Multiphysics simulations are leveraged to investigate the state of the fuel system throughout and after the experimental conditions.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fuel Performance Modeling Internship Final Presentation

This study examines the performance of U-Zr and U-Pd-Zr annular metallic fuel rodlets and details the current status of modeling efforts regarding U-Pu-Zr solid metallic fuel rodlets which were experimentally evaluated as part of the Advanced Fuels Campaign (AFC). The AFC mission is to develop novel fuel technologies and facilitate the implementation of those technologies by industry partners. A key objective is to improve steady-state and transient performance over current fuel types. The experiments of interest in this study included metallic fuel rodlets within HT-9 cladding which were placed in SS-316 capsules and inserted in the Advanced Test Reactor (ATR). Certain mechanical and thermal conditions cannot be directly evaluated through experiments and fuel performance modeling is used to shed light on this evolution over time. In this study, BISON Multiphysics simulations are leveraged to investigate the state of the fuel system throughout and after the experimental conditions.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Development of a Single-Phase, Transient, Subchannel Code, within the MOOSE Multi-Physics Computational Framework

Subchannel codes have been widely used for thermal-hydraulics analyses in nuclear reactors. This paper details the development of a novel subchannel code within the Idaho National Laboratory’s (INL) Multi-physics Object Oriented Simulation Environment (MOOSE). MOOSE is a parallel computational framework targeted at the solution of systems of coupled, nonlinear partial differential equations, that often arise in the simulation of nuclear processes. As such, it includes codes/modules able to solve the multiple linear and nonlinear physics that describe a nuclear reactor, under normal operation conditions or accidents. This includes thermal-hydraulics, fuel performance, and neutronics codes, between others. A MOOSE-based subchannel code is a new addition to the fleet of INL-developed codes, based on the MOOSE framework. In this work, we present the derivation of the subchannel equations for a single-phase fluid, we proceed with the description of the algorithm that is used to solve these equations and describe how this algorithm was implemented within MOOSE. We also present how this code can be coupled to the BISON fuel performance code. Next, we verify the friction model and the turbulent mixing model. We calibrate the turbulent modeling parameters for momentum mixing and enthalpy mixing, C T , β. We validate the code using experimental results and last demonstrate the coupling capabilities using a simple example.

42 ENGINEERING↗

Analysis of Double-encapsulated Fuel Rods

In an LWR fuel rod, the cladding encapsulates the fuel, contains fission products, and transfers heat directly to the water coolant. In some situations, it may be advantageous to separate the cladding from the coolant through use of a secondary cladding or capsule. This may be done to increase confidence that the fuel or fission products will not mix with the coolant, to provide a mechanism for controlling the rod temperature, or to place multiple experimental rodlets within a single housing. With an axisymmetric assumption, it is possible to derive closed-form expressions for the temperature profile in a fuel rod using radially-constant thermal conductivity in the fuel. This is true for both a traditional fuel-cladding rod and a double-encapsulated fuel (fuel, cladding, capsule) configuration. Likewise, it is possible to employ a fuel performance code to analyse both a traditional and a double-encapsulated fuel. In the case of the latter, two sets of gap heat transfer conditions must be imposed. In this work, we review the equations associated with radial heat transfer in a cylindrical system, present analytic and computational results for a postulated power and gas mixture history for IFA-744, and describe the analysis of the AFC-2A, 2B metallic fuel alloy experiments at the Advanced Test Reactor, including the effect of a release of fission products into the cladding-capsule gap. The computational results for these two cases were obtained using BISON, a fuel performance code under development at Idaho National Laboratory.

BISON↗

PRELIMINARY EVALUATION OF FeCrAl CLADDING AND U-Si FUEL FOR ACCIDENT TOLERANT FUEL CONCEPTS

Since the accident at the Fukushima Daiichi Nuclear Power Station, enhancing the accident tolerance of light water reactors (LWRs) has become an important research topic. In particular, the community is actively developing enhanced fuels and cladding for LWRs to improve safety in the event of accidents in the reactor or spent fuel pools. Fuels with enhanced accident tolerance are those that, in comparison with the standard UO2-zirconium alloy system, can tolerate loss of active cooling in the reactor core for a considerably longer time period during design-basis and beyond design-basis events while maintaining or improving the fuel performance during normal operations and operational transients. This paper presents early work in developing thermal and mechanical models for two materials that may have promise: U-Si for fuel, and FeCrAl for cladding. These materials would not necessarily be used together in the same fuel system, but individually have promising characteristics. BISON, the finite element-based fuel performance code in development at Idaho National Laboratory, was used to compare results from normal operation conditions with Zr-4/UO2 behavior. In addition, sensitivity studies are presented for evaluating the relative importance of material parameters such as ductility and thermal conductivity in FeCrAl and U-Si in order to provide guidance on future experiments for these materials.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Preliminary Modeling of Accident Tolerant Fuel Concepts under Accident Conditions

The catastrophic events that occurred at the Fukushima-Daiichi nuclear power plant in 2011 have led to widespread interest in research of alternative fuels and claddings that are proposed to be accident tolerant. Thus, the United States Department of Energy through its NEAMS (Nuclear Energy Advanced Modeling and Simulation) program has funded an Accident Tolerant Fuel (ATF) High Impact Problem (HIP). The ATF HIP is funded for a three-year period. The purpose of the HIP is to perform research into two potential accident tolerant concepts and provide an in-depth report to the Advanced Fuels Campaign (AFC) describing the behavior of the concepts, both of which are being considered for inclusion in a lead test assembly scheduled for placement into a commercial reactor in 2022. The initial focus of the HIP is on uranium silicide fuel and iron-chromium-aluminum (FeCrAl) alloy cladding. Utilizing the expertise of three national laboratory participants (INL, LANL, and ANL) a comprehensive mulitscale approach to modeling is being used including atomistic modeling, molecular dynamics, rate theory, phase-field, and fuel performance simulations. In this paper, we present simulations of two proposed accident tolerant fuel systems: U3Si2 fuel with Zircaloy-4 cladding, and UO2 fuel with FeCrAl cladding. The simulations investigate the fuel performance response of the proposed ATF systems under Loss of Coolant and Station Blackout conditions using the BISON code. Sensitivity analyses are completed using Sandia National Laboratories’ DAKOTA software to determine which input parameters (e.g., fuel specific heat) have the greatest influence on the output metrics of interest (e.g., fuel centerline temperature). Early results indicate that each concept has significant advantages as well as areas of concern. Further work is required prior to formulating the proposition report for the Advanced Fuels Campaign.

36 MATERIALS SCIENCE↗

FUEL PERFORMANCE MODELING OF FECRAL CLADDING FAILURE DURING LOSS OF COOLANT CONDITIONS

Accident tolerant materials are defined as those that provide significantly increased response time in the event of an accident while providing similar or improved performance as the conventional UO2/Zircaloy-4 fuel rods during normal operation. One avenue for materials to demonstrate enhanced accident tolerance is to have improved reaction (e.g., oxidation) kinetics with steam, resulting in slower hydrogen (or other combustible gases) generation rate, while maintaining acceptable thermo-mechanical properties, fuel-clad interactions, and fission product behavior. Due to their improved reaction kinetics with steam compared to Zircaloy-4, iron-chromium-aluminum (FeCrAl) alloys are being considered as an accident tolerant cladding material. In order to determine whether FeCrAl alloys are indeed accident tolerant materials, comparisons between conventional zirconium-based claddings under accident conditions is required. To this end, we have developed a burst (failure) criterion for FeCrAl using existing experimental data for first-generation alloys. This model was incorporated into the BISON fuel performance code to perform comparative studies with Zircaloy-4 cladding tubes under non-oxidizing and oxidizing LOCA conditions. The separate effects LOCA conditions considered were adopted from the PUZRY and REBEKA test series. Due to the fact that FeCrAl alloys have a larger thermal absorption cross-section and higher stiffness than Zircaloy-4, cladding thickness will be smaller for FeCrAl than for Zircaloy-4. Three different cladding thicknesses were analyzed in this work. The results indicate that for both non-oxidizing (PUZRY) and oxidizing (REBEKA) LOCA conditions, FeCrAl has similar burst behavior (i.e., time to burst and pressure at burst) as Zircaloy-4. It should be noticed that this study used data for first-generation FeCrAl alloys to develop the burst criterion. Although no burst data?currently exists for C35M (a second-generation FeCrAl alloy under development at Oak Ridge National Laboratory), improved burst behavior is anticipated. As burst data for C35M becomes available the burst criterion will be updated and the simulations revisited to determine the accident tolerance of second-generation FeCrAl alloys.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Modeling of Fission Gas Behavior in Uranium Oxide Nuclear Fuel Applied to Engineering Fuel Performance Codes

This presentation provides an update on the I-NERI project 2017-004-E between INL and JRC-Karlsruhe (European Commission). I-NERI is a collaboration initiative between the European institutions and the US DOE which favors collaborative work. INL is involved in multiple INERI projects, principally on the experimental side but also on the modeling side with this project, which focuses on fission gas modeling. This year's I-NERI meeting is in the USA (LLNL) and G. Pastore, who is the US PI for this, will provide the update. The project has led to fission gas developments that are being applied in the Bison code and strengthened collaborations of INL in this area with JRC and POLIMI.

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Fuel performance modeling of FeCrAl cladding failure during loss of coolant conditions

Accident tolerant materials are defined as those that provide significantly increased response time in the event of an accident while providing similar or improved performance as the conventional UO2/Zircaloy-4 fuel rods during normal operation. One avenue for materials to demonstrate enhanced accident tolerance is to have improved reaction (e.g., oxidation) kinetics with steam, resulting in slower hydrogen (or other combustible gases) generation rate, while maintaining acceptable thermo-mechanical properties, fuel-clad interactions, and fission product behavior. Due to their improved reaction kinetics with steam compared to Zircaloy-4, iron-chromium-aluminum (FeCrAl) alloys are being considered as an accident tolerant cladding material. In order to determine whether FeCrAl alloys are indeed accident tolerant materials, comparisons between conventional zirconium-based claddings under accident conditions is required. To this end, we have developed a burst (failure) criterion for FeCrAl using existing experimental data for first-generation alloys. This model was incorporated into the BISON fuel performance code to perform comparative studies with Zircaloy-4 cladding tubes under non-oxidizing and oxidizing LOCA conditions. The separate effects LOCA conditions considered were adopted from the PUZRY and REBEKA test series. Due to the fact that FeCrAl alloys have a larger thermal absorption cross-section and higher stiffness than Zircaloy-4, cladding thickness will be smaller for FeCrAl than for Zircaloy-4. Three different cladding thicknesses were analyzed in this work. The results indicate that for both non-oxidizing (PUZRY) and oxidizing (REBEKA) LOCA conditions, FeCrAl has similar burst behavior (i.e., time to burst and pressure at burst) as Zircaloy-4. It should be noticed that this study used data for first-generation FeCrAl alloys to develop the burst criterion. Although no burst data?currently exists for C35M (a second-generation FeCrAl alloy under development at Oak Ridge National Laboratory), improved burst behavior is anticipated. As burst data for C35M becomes available the burst criterion will be updated and the simulations revisited to determine the accident tolerance of second-generation FeCrAl alloys.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Development of a layered two-dimensional approach for modelling fuel rod behaviour

Historically, light water reactor (LWR) fuel performance codes have been developed using layered one-dimensional (1D) or two-dimensional (2D) axisymmetric approaches. In a layered 1D analysis the fuel rod is divided into a number of axial layers, each of which is represented using a 1D axisymmetric model with generalized plane strain assumptions. These simulations are typically solved using a finite difference technique. A limited set of data such as fission gas behaviour, has an effect on all layers. The 2D axisymmetric approach improves the axial fidelity of the simulation by employing a finite element representation of the fuel rod geometry, and more readily allows for phenomena such as axial heat transfer to be represented. Depending upon the fuel rod analysis being investigated the assumptions made in layered 1D or 2D axisymmetric approaches can result in important physics not being adequately captured. Therefore, the Bison fuel performance code has been developed over the last 10 years to provide flexibility in modelling of fuel behaviour. The code is capable of investigating fuel behaviour in 1D, layered 1D, 2D, 2D-axisymmetric, and 3D geometric representations depending upon the fidelity required for a particular analysis. Recently, a new layered 2D approach has been developed and implemented. This approach utilizes a similar technique to layered 1D except the thermo-mechanical analysis in each layer is solved on layered disks that can have azimuthally varying boundary conditions. These azimuthally varying conditions are important for a variety of fuel rod applications including discrete fuel fracture and rod behaviour during Loss of Coolant Accidents (LOCA). This paper describes the development of the layered 2D approach and the types of analyses for which it is applicable. Results are presented that illustrate the improvement in model predictions provided by this approach over layered 1D and 2D-axisymmetric approaches for the LOCA rod behaviour.

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Anisotropic inelastic materials milestone 2021

The focus on new fuel and cladding models are drivers for several new capabilities at the MOOSE and BISON levels. Since these materials are anisotropic, they require an extension of our inelastic mechanics capabilities, which currently heavily rely on radial return mapping and the assumption of isotropic stiffness. We plan to add additional code paths to support fully anisotropic materials, without degrading the performance for modeling isotropic materials.

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Dynamic System Scaling Application to Accelerated Nuclear Fuel Testing

The development of nuclear fuel and materials requires a continuous effort to investigate the acute and prolonged effects of irradiation, thermal-material stress, chemical change, or other conceivable damage mechanics acquired during normal operation or accident scenarios throughout its lifetime. As in-core fuel property measurement techniques advance to support in the real-time, non-invasive, and enhanced accuracy realm, it is the future of fuel development to pursue to higher degrees of control, predictability of integral test behavior via separate effects test (SET), and shorter test time intervals. The fuel development life cycle from initial concept to commercial licensing is approximated to be 20 years and current literature suggests by optimizing fuel performance codes with SETs, the process could possibly be compressed to 5 to 10 years. Recently, a research group in the Idaho National Laboratory (INL) is testing reduced scale fuel rods and increased power density to accelerate evolution of fuel phenomena in metallic fuels. In support of nuclear fuel rod development, compressing fuel test process, and accelerating fuel phenomena, it was the purpose of this study to investigate nuclear fuel performance phenomena via literature review and effectively scale the initial conditions, boundary conditions, and geometric properties to describe the time-dependent response including to fuel burnup, thermal and mechanical stress, transmutations and inter-diffusion, and other relevant observed phenomena. The study was based on BISON simulations of historic EBR-II metallic fuel experiments and Dynamical System Scaling (DSS) method are utilized to assess effects of scaling activity including fuel phenomena acceleration and calculations of time-dependent distortions. The research successfully scaled metallic fuel phenomena, accelerated fuel testing, and assessed the distortions for each scaled case derived.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Modeling Internal Material Melting

The purpose of the SEED LDRD was to create new functionality to model internal material melting and solidification inside the state-of-the-art nuclear fuel performance simulation code BISON.

97 MATHEMATICS AND COMPUTING↗

Fission Product Transport in TRISO Particles and Pebbles

This document demonstrates completion of the goals described in the technical narrative of the FOA project titled: ”Modeling and Simulation Development Pathways to Accelerating KP-FHR Licensing” regarding fission product transport in the Kairos-proposed fuel pebble by INL and Kairos Power. Showcased in this report are code developments and simulations in BISON that extend the state of the art in computation and understanding of fission product transport in a TRISO fuel particle and pebble. These enhancements lay the foundation for making predictions of fission product transport that can be used as input in the fuel licensing process. This was achieved by installing existing fuel material models originally used in PARFUME, developing a new failure probability method that is efficient and multi-dimensional, employing material homogenization, and expanding verification and validation simulations to demonstrate the efficacy of the work. All this work is leveraged to spotlight the main deliverable; a three-dimensional model and corresponding demonstration simulation of a pebble, which will serve as the starting point for models used to predict fission product release.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Thermal-hydraulic and Fuel Performance Scoping Studies of a Flowing Water Capsule in TREAT

The restart of the Transient Reactor Test (TREAT) facility has provided a much needed capability for integral transient testing of nuclear fuel. This testing is necessary to qualify new fuel concepts such as those developed under the Accident Tolerant Fuel (ATF) program, increasing the burnup limit of light water reactor (LWR) fuels, or a variety of other programs under the Advanced Fuels Campaign (AFC). The ATF campaign has been the main driver behind the development and implementation of a variety of capsules for TREAT experiments. The Separate-Effect Test Holder (SETH) was a dry capsule that enabled testing of ATF concepts under reactivity-initiated accident (RIA) heating conditions. Following SETH, the Static Environment Rodlet Transient Test Apparatus (SERTTA) was developed to enable RIA testing in a static water environment. In efforts to support the need for future Loss-of-Coolant Accident (LOCA) tests, the Transient Water Irradiation System for TREAT (TWIST) capsule has been developed that allows for water to drain from around the fuel rod and lower the pressure to simulate LOCA conditions. All these capsules that have been developed for LWR fuel testing all lack the capability for forced convective cooling which in some applications may limit their ability to test under prototypic conditions. A design and modeling effort has been started to modify the TWIST capsule by adding a flow tube and impeller that can create flowing coolant conditions for the fuel rod. RELAP5-3D and BISON models are being used to study the differences between RIA, LOCA, Anticipated Operational Occurrences (AOO), LWR power cycling, and other transient scenarios under flowing conditions capable in the flowing capsule and the current stagnant water capsules (SERTTA and TWIST). The scoping study will provide guidance on the needed capabilities for the flowing capsule and the limitations of the currently developed capsule for LWR testing in TREAT.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Evaluation of Irradiation Creep Effects in HT9 Cladding for FAST Experiments

The push for advanced reactor fuels for improved reactor safety and efficiency had led to a renewed interest in metallic fuel for nuclear reactor applications. Experimental investigation is necessary to ensure a robust understanding of the thermomechanical properties of new metallic fuel designs. Unfortunately, with the current experimental facilities, thoroughly investigating the responses of metallic fuel burnup would take a prohibitively long time. To alleviate this, the Fission Accelerated Steady State Test (FAST) was developed to accelerate the irradiation testing while simultaneously decreasing the sensitivity to fabrication tolerances by reducing the fuel diameter and scaling the experiment. This method successfully scales the radiation effects on the fuel, but the HT9 cladding is not exposed to prototypic radiation conditions. This raises questions on whether the FAST experiment results are truly indicative of the HT9 cladding performance due to radiation induced creep effects not being appropriately accounted for. Using BISON fuel performance code, the simulated FAST cladding strain is compared to simulated EBR-II cladding strain. This is done through a sensitivity study of input parameters and scaling of neutron fluence on the cladding. This allows a parametric comparison of physical phenomena on the effective difference between cladding strains between FAST and equivalent burnup EBR-II fuel pins. The results show that the irradiation induced deformation (creep or swelling) is insignificant compared to the thermal-mechanical deformation. Therefore, the difference between the FAST experiment cladding and the EBR-II experiment cladding is negligible and comparison of fuel system performance between the two experiments is appropriate.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

EPRI/INL TCF Project on LOCA Analysis Tool: Statement of Work

Through the U.S. Department of Energy (DOE) Technology Commercialization Fund (TCF), Electric Power Research Institute (EPRI) and Idaho National Laboratory (INL) are partnering to develop an analysis tool focused on loss-of- coolant accident (LOCA) behavior of light-water reactor (LWR) fuel rods. This tool will involve a coupling of RELAP5- 3D and Bison. This report gives details of the work to be performed in this partnership. It is hoped that industry and national laboratory experts, including the Collaborative Research on Advanced Fuel Technology (CRAFT) Technical Expert Group (TEG), will provide feedback on the planned work.

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