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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Use of Multiple Tracer Gases to Quantify Vane Trailing Edge Flow Into Turbine Rim Seals

Abstract Overlapping features are commonly used as rim seals between stationary and rotating components in a turbine stage. These rim seals are used to prevent main gas path ingestion to the wheelspace cavity, which reduces the lifespan of critical engine components such as the turbine disk. In addition to the overlapping features, purge flow, diverted from the compressor, is injected into the rim cavity to act as an airflow sealing mechanism. Previous research identified that in addition to the purge flow in the rim cavity, cooling flow from the vane trailing edge (VTE) is ingested into the rim seal cavity carrying the potential to cool components in the wheelspace. These previous findings, however, were not able to distinctly separate purge from VTE cooling flows, which is the contribution of this paper based on uniquely using two different tracer gases. A one-stage test turbine operating at engine-relevant conditions and consisting of real engine hardware was used to validate and quantify the ingestion of the VTE flow by independently seeding the purge and VTE flows with two different tracer gases. Experimental results show the presence of VTE flow in the rim seal throughout all purge flowrates evaluated. Circumferential variation of VTE flow was also studied both experimentally and computationally using a computational fluid dynamics model. Results showed that ingested VTE flow can reduce the detrimental effect of hot gas ingestion particularly at higher purge flowrates.

Engineering↗
NASA NTRS2002

Micro- and Macro-Fluid Dynamics and Acoustics of Resonant Liners

The objectives of this project are to perform direct numerical simulation of the micro-fluid and acoustic fields of a resonant acoustic liner and to investigate the physical processes by which incident sound waves are damped by the acoustic liner. We would like to report that our research work and results have fulfilled both objectives of the grant. The following is a summary of the important accomplishments: (1) Two dimensional direct numerical simulation of the flow and acoustic field around the cavity of resonant liner were successfully carried out; (2) The simulations of (1) were extended to include a laminar grazing flow; (3) The numerical simulations provided strong evidence that there are two principal mechanisms by which a resonant liner damps out an incident acoustic wave; (4) A validation test was performed by comparing the computed dissipation coefficients (not impedance) with impedance tube measurements done at GTRI; and (5) Some resources of this grant were used to support the development of new CAA methods. (Our work on numerical simulation of acoustic liners has benefited by the availability of these improved methods).

Tam, Christopher K. W.↗
NASA NTRS2015

Understanding and Mitigating Tip Leakage and Endwall Losses in High Pressure Ratio Cores

Reducing endwall and tip secondary flow losses will be a key enabler for the next generation of commercial and military air transport and will be an improvement on the state-of-the-art in turbine loss reduction strategies. The objective of this research is three-fold: 1) To improve understanding of endwall secondary flow and tip clearance losses 2) To develop novel technologies to mitigate these losses and test them in low-speed cascade and rig environments 3) To validate predictive tools To accomplish these objectives, Pratt & Whitney (P&W) has teamed with Pennsylvania State University (PSU) to experimentally test new features designed by P&W. P&W will create new rim-cavity features to reduce secondary flow loss and improve purge flow cooling effectiveness and new blade tip features to manage leakage flows and reduce tip leakage secondary flow loss. P&W is currently developing technologies in these two areas that expect to be assimilated in the N+2/N+3 generation of commercial engines.

Turbomachinery↗
NASA NTRS1976

Flow visualization in long neck Helmholtz resonators with grazing flow

Both oscillating and steady flows were applied to a single plexiglass resonator cavity with colored dyes injected in both the orifice and grazing flow field to record the motion of the fluid. For oscillatory flow, the instantaneous dye streamlines were similar for both the short and long-neck orifices. The orifice flow blockage appears to be independent of orifice length for a fixed amplitude of flow oscillation and magnitude of the grazing flow. The steady flow dye studies showed that the acoustic and steady flow resistances do not necessarily correspond for long neck orifices.

Baumeister, K. J.↗
NASA NTRS1976

Flow visualization in long neck Helmholtz resonators with grazing flow

Both oscillating and steady flows were applied to a single plexiglass resonator cavity with colored dyes injected in both the orifice and grazing flow field to record the motion of the fluid. For oscillatory flow, the instantaneous dye streamlines were similar for both the short and long-neck orifices. The orifice flow blockage appears to be independent of orifice length for a fixed amplitude of flow oscillation and magnitude of the grazing flow. The steady flow dye studies showed that the acoustic and steady flow resistances do not necessarily correspond for long neck orifices.

Baumeister, K. J.↗
NASA NTRS1985

Analytical prediction of labyrinth-seal-flow-induced arotor excitation forces

An analytical method to calculate the rotor excitation forces arising from labyrinth seals is presented. The objective is to model the gas flow through the seal clearance passages and cavities when the rotor is positioned eccentricly relative to the stator center. The seal flow model used in the analysis yields solutions which validate the experimentally observed influence of seal parameters on seal forces reported in the literature. The analytically predicted seal pressure distributions and forces were compared with published experimental results.

Rajakumar, C.↗
NASA NTRS2009

Heating Augmentation Due to Compression Pad Cavities on the Project Orion CEV Heat Shield

An experimental study has been conducted to assess the effects of compression pad cavities on the aeroheating environment of the Project Orion CEV heat-shield. Testing was conducted in Mach 6 and Mach 10 perfect-gas wind tunnels to obtain heating measurements in and around the compression pads cavities using global phosphor thermography. Data were obtained over a wide range of Reynolds numbers that produced laminar, transitional, and turbulent flow within and downstream of the cavities. The effects of cavity dimensions on boundary-layer transition and heating augmentation levels were studied. Correlations were developed for transition onset and for the average cavity-heating augmentation.

Hollis, Brian R.↗
NASA NTRS2011

Compression Pad Cavity Heating Augmentation on Orion Heat Shield

An experimental study has been conducted to assess the effects of compression pad cavities on the aeroheating environment of the Project Orion Crew Exploration Vehicle heat shield. Testing was conducted in Mach 6 and 10 perfect-gas wind tunnels to obtain heating measurements in and around the compression pads cavities using global phosphor thermography. Data were obtained over a wide range of Reynolds numbers that produced laminar, transitional, and turbulent flow within and downstream of the cavities. The effects of cavity dimensions on boundary-layer transition and heating augmentation levels were studied. Correlations were developed for transition onset and for the average cavity-heating augmentation.

Hollis, Brian R.↗
NASA NTRS2017

Shaped Recess Flow Control

One or more embodiments of techniques or systems for shaped recess flow control are provided herein. A shaped recess or cavity can be formed on a surface associated with fluid flow. The shaped recess can be configured to create or induce fluid effects, temperature effects, or shedding effects that interact with a free stream or other structures. The shaped recess can be formed at an angle to a free stream flow and may be substantially "V" shaped. The shaped recess can be coupled with a cooling channel, for example. The shaped recess can be upstream or downstream from a cooling channel and aligned in a variety of manners. Due to the fluid effects, shedding effects, and temperature effects created by a shaped recess, lift-off or separation of cooling jets of cooling channels can be mitigated, thereby enhancing film cooling effectiveness.

Shyam, Vikram↗
NASA NTRS1987

Theory versus experiment for the rotordynamic coefficients of labyrinth gas seals. I - A two control volume model

The basic equations are derived for a two-control-volume model for compressible flow in a labyrinth seal. The recirculation velocity in the cavity is incorporated into the model for the first time. The flow is assumed to be completely turbulent and isoenergetic. The wall friction factors are determined using the Blasius formula. Jet flow theory is used for the calculation of the recirculation velocity in the cavity. Linearized zeroth- and first-order perturbation equations are developed for small motion about a centered position by an expansion in the eccentricity ratio. The zeroth-order pressure distribution is found by satisfying the leakage equation while the circumferential velocity distribution is determined by satisfying the momentum equations. The first-order equations are solved by a separation of variable solution. Integration of the resultant pressure distribution along and around the seal defines the reaction force developed by the seal and the corresponding dynamic coefficients.

Scharrer, J. K.↗
NASA NTRSDate not supplied

LES-Based Analysis of Film Cooling in a High-Pressure Turbine Rotor Including Effects of Purge and Tip Flow

Accurate modeling of coolant airflows, which form protective films over turbine blades, is essential for designing fuel-efficient and environmentally sustainable gas turbine engines. Excessive coolant reduces thermal efficiency, while insufficient coolant leads to blade overheating and causes damage. Therefore, precise prediction of flow field interactions with cooling air is critical for optimizing turbine performance. This study numerically investigates the cooling effectiveness of purge and film cooling flows within a high-pressure turbine (HPT) rotor using Large Eddy Simulation (LES). The study utilizes NASA Glenn Research Center’s Glenn-HT solver. The simulation models ethe conditions of the Penn State University START rotating rig. A high-fidelity structured mesh comprising up to 800 million cells is employed to resolve high-Reynolds number flow (Re ≈ 350,000) and to capture intricate secondary flow structures, including tip leakage and purge-induced vortices. Film cooling effectiveness computations are highly sensitive to boundary conditions at the cooling holes and to grid resolution. Even with well-resolved grids and included plena, strong mixing challenges traditional eddy viscosity models. To address this, a simplified configuration is simulated: a truncated row of shaped holes on the suction side near the leading edge and a row on the pressure side, both fed from internal plena while the purge slot and tip clearance are also modeled. Two isothermal LES cases are conducted at two distinct wall temperatures, which yield the adiabatic wall temperature and the heat transfer coefficient. The definition and means of computation of the effectiveness is discussed in this paper. The simulations reveal detailed three-dimensional unsteady flow features, including coherent vortical structures and secondary flows originating from the purge cavity. Film cooling effectiveness and Nusselt number distributions are presented for both the blade surface and tip, highlighting regions of elevated heat transfer and complex thermal behavior. These findings underscore the importance of high-resolution LES and realistic boundary conditions in capturing the dynamics of purge and film cooling, offering valuable insights for improving turbine blade design and thermal management strategies.

Secondary Flows↗
DOE OSTI2020

Benchmark Simulation of the Natural Convection Shutdown Heat Removal Test Facility Using SAM

Natural convection systems are a promising method to passively remove heat from reactor cavities during loss of forced flow accident scenarios. In this work at Argonne National Laboratory (ANL), a highly instrumented Natural Convection Shutdown Heat Removal Test Facility (NSTF) was used to demonstrate the effectiveness of air-cooled natural convection systems. In previous work, RELAP5-3D simulations were performed on this facility with favorable comparisons to experiment for mass flow rate, pressure drop, air temperature increase, and air velocity. Both experimental and simulation efforts with this facility present a useful opportunity to perform a benchmark study with the System Analysis Module (SAM). SAM is an advanced thermal-hydraulic system code currently in development at ANL for advanced non-light water reactor safety analysis.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Time-resolved measurements of HO 2 radical in a heated plasma flow reactor

Time-resolved, absolute HO 2 number density in diluted H 2 –O 2 –Ar, CH 4 –O 2 -Ar, and C 2 H 4 –O 2 –Ar mixtures excited by a repetitive ns pulse discharge in a heated plasma flow reactor is measured by Cavity Ringdown Spectroscopy (CRDS). The experimental results are obtained at $\textit{T}$ = 300-600 K and $\textit{P}$ = 130 Torr, both during the discharge pulse burst and in the afterglow. In this work, the HO 2 number density is inferred from the CRDS data using a spectral model exhibiting good agreement with previous measurements of absolute HO 2 absorption cross sections. In the room-temperature H 2 –O 2 mixture, as well as in CH 4 –O 2 and C 2 H 4 –O 2 mixtures over the entire temperature range studied, HO2 is generated only during the discharge burst and decays in the afterglow. However, in the H 2 –O 2 mixture at elevated temperatures, $\textit{T}$ = 400-600 K, HO 2 persists in the afterglow up to 10 ms after the discharge burst, comparable with the flow residence time in the reactor. Comparison with kinetic modeling shows that the sustained reactivity after the source of radicals is turned off is due to a chain propagation / hydrogen oxidation process, which dominates the radical recombination reactions. The kinetic modeling predictions are in good agreement with the relative HO 2 number density measured in all three mixtures, although the model underpredicts the absolute number densities in H 2 –O 2 at $\textit{T}$ = 400-600 K by up to a factor of two. Detection of the sustained low-temperature reactivity in H 2 –O 2 , initiated by the radical generation in the plasma, suggests that the plasma excitation may also affect kinetics of oxidation and reforming of fuels exhibiting low-temperature chemistry below hot ignition point.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
NASA NTRSDate not supplied

A GPU-based Approach for Turbomachinery Application

Accurate modeling of coolant airflows, which form protective films over turbine blades, is essential for designing fuel-efficient and environmentally sustainable gas turbine engines. Excessive coolant reduces thermal efficiency, while insufficient coolant leads to blade overheating and causes damage. Therefore, precise prediction of flow field interactions with cooling air is critical for optimizing turbine performance. This study numerically investigates the cooling effectiveness of purge and film cooling flows within a high-pressure turbine (HPT) rotor using Large Eddy Simulation (LES). The study utilizes NASA Glenn Research Center’s Glenn-HT solver. The simulation models ethe conditions of the Penn State University START rotating rig. A high-fidelity structured mesh comprising up to 800 million cells is employed to resolve high-Reynolds number flow (Re ≈ 350,000) and to capture intricate secondary flow structures, including tip leakage and purge-induced vortices. Film cooling effectiveness computations are highly sensitive to boundary conditions at the cooling holes and to grid resolution. Even with well-resolved grids and included plena, strong mixing challenges traditional eddy viscosity models. To address this, a simplified configuration is simulated: a truncated row of shaped holes on the suction side near the leading edge and a row on the pressure side, both fed from internal plena while the purge slot and tip clearance are also modeled. Two isothermal LES cases are conducted at two distinct wall temperatures, which yield the adiabatic wall temperature and the heat transfer coefficient. The definition and means of computation of the effectiveness is discussed in this paper. The simulations reveal detailed three-dimensional unsteady flow features, including coherent vortical structures and secondary flows originating from the purge cavity. Film cooling effectiveness and Nusselt number distributions are presented for both the blade surface and tip, highlighting regions of elevated heat transfer and complex thermal behavior. These findings underscore the importance of high-resolution LES and realistic boundary conditions in capturing the dynamics of purge and film cooling, offering valuable insights for improving turbine blade design and thermal management strategies.

Gas Turbine↗
NASA NTRS1987

Computation of viscous transonic flow over porous airfoils

The viscous effects on transonic flow past an airfoil which contains a shallow cavity beneath a porous surface are studied numerically. The porous region occupies a small portion of the total airfoil surface, and is located near the shock. Both an interactive boundary layer (IBL) algorithm and a thin-layer Navier-Stokes (TLNS) algorithm have been modified for use in studying the outer flow, whereas a stream-function formulation has been used to model the inner flow in the small cavity. The coupling procedure at the porous surface is based on Darcy's law and on the assumption of a constant total presusre in the cavity. In addition, a modified Baldwin-Lomax turbulence model is used to consider the transpired turbulent boundary layer in the TLNS approach, and the Cebeci-Smith turbulence model is used in the IBL approach. According to the present analysis, a porous surface can reduce the wave drag appreciably, but it can also increase viscous losses. As has been observed experimentally, the numerical results indicate that the total drag is reduced at higher Mach numbers and increased at lower Mach numbers when the angles of attack are small. Furthermore, the streamline patterns of passive-shock and boundary-layer interaction are revealed in this study.

Chow, Chuen-Yen↗
NASA NTRS1994

Progress In Incompressible Pump Flow Calculations

Steady and unsteady flows for propulsion systems are efficiently simulated by solving the incompressible Navier-Stokes equations. The solution method is based on the pseudo compressibility approach and uses an implicit-upwind differencing scheme together with the Gauss-Seidel line relaxation method. Current computations use one equation Baldwin-Barth turbulence model which is derived from a simplified form of the standard kappa - epsilon model equations. The resulting computer code is applied to the flow analysis inside an advanced rocket pump impeller in steadily rotating reference frames. Numerical results are compared with experimental measurements. The effects of exit and shroud cavities with the leak-age flow are investigated. Time-accurate incompressible Navier-Stokes formulation with the overlapped grid scheme capability was evaluated by using MIT flapping foil experiment. The grid dependency, turbulence model effects, and the effect of order of differencing were investigated. Numerical results were compared against experimental data. The resulting procedure were applied to unsteady flapping foil calculations. Two upstream NACA 0025 foils perform high frequency synchronized motion and generate unsteady flow conditions to the downstream larger stationary foil. Comparison between unsteady experimental data and numerical results from two different moving boundary procedures will be presented.

Kiris, Cetin↗
NASA NTRS1995

Electromagnetic Scattering From a Rectangular Cavity Recessed in a 3-D Conducting Surface

The problem of electromagnetic (EM) scattering from an aperture backed by a rectangular cavity recessed in a three-dimensional conducting body is analyzed using the coupled field integral equation approach. Using the free-space Green's function, EM fields scattered outside the cavity are determined in terms of (1) an equivalent electric surface current density flowing on the three-dimensional conducting surface of the object including the cavity aperture and (2) an equivalent magnetic surface current density flowing over the aperture only. The EM fields inside the cavity are determined using the waveguide modal expansion functions. Making the total tangential electric and magnetic fields across the aperture continuous and subjecting the total tangential electric field on the outer conducting three-dimensional surface of the object to zero, a set of coupled integral equations is obtained. The equivalent electric and magnetic surface currents are then obtained by solving the coupled integral equation using the Method of Moments. The numerical results on scattering from rectangular cavities embedded in various three-dimensional objects are compared with the results obtained by other numerical techniques.

Deshpande, M. D.↗