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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Cost-effective Conductor, Cable, and Coils for High Field Rotating Electric Machines

The purpose of the DOE-AMMTO-funded project was to significantly reduce industrial energy intensity through manufacturing innovations. The project focused on superconducting technology for industrial motors to dramatically increase efficiency. The bottleneck in deploying high temperature superconducting (HTS) motors was high cost and low yield of the conductor manufacturing process. The process yield is low because of the defects in the conductor, forcing the manufacturers to cut off defective sections after characterizing each millimeter. Additionally, the piece lengths tend to be low because of the defects. The project tackled the low-yield manufacturing process challenge by devising an innovative method to use defective conductors in bundled cables without losing performance by engineering current sharing among the conductors. The innovation not only lowers the cost of the conductor but also enhances the reliability of HTS motors and other devices to mitigate the defects that might form during the fabrication and operation of the device. With the increasing interest in REBa2Cu3O7-x (REBCO)-coated conductors for various power, energy, and magnet applications, ensuring the reliability of HTS devices is of significant interest. The EERE funding allowed us to make significant progress in understanding the defects in manufactured conductors and the implications of the defects in superconducting electric motors and other superconducting power and energy applications.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2026

Super Conducting REBCO Cable Wrapper

Future upgrades to CERN particle accelerator magnets require flat, high-temperature superconducting cables, created by wrapping brittle REBCO tape around a Rutherford copper core. Because current manual wrapping processes are time-consuming and prone to damaging the delicate ceramic tape, our team was tasked with automating the fabrication. We developed a modular, wrapping machine featuring adjustment for repeatable 10°to 45° wrap angles and a precise magnetic tensioning mechanism. While full-scale testing is pending final machined parts, our 3D-printed prototype successfully validates the system’s motion and sets the stage for future testing.

Gillen, Kameron [Northern Illinois U.]↗
DOE OSTI2025

Dynamic Modeling, Trajectory Optimization, and Linear Control of Cable-Driven Parallel Robots for Automated Panelized Building Retrofits

The construction industry faces a growing need for automation to reduce costs, improve accuracy and productivity, and address labor shortages. One area that stands to benefit significantly from automation is panelized prefabricated building envelope retrofits, which can improve a building’s energy efficiency in heating and cooling interior spaces. In this paper, we propose using cable-driven parallel robots (CDPRs), which can effectively lift and handle large objects, to install these panels. However, implementing CDPRs presents significant challenges because of their nonlinear dynamics, complex trajectory planning, and precise control requirements. To tackle these challenges, this work focuses on a new application of established control and trajectory optimization theories in a CDPR simulation of a building envelope retrofit under real-world conditions. We first model the dynamics of CDPRs, highlighting the critical role of damping in system behavior. Building on this dynamic model, we formulate a trajectory optimization problem to generate feasible and efficient motion plans for the robot under operational and environmental constraints. Given the high precision required in the construction industry, accurately tracking the optimized trajectory is essential. However, challenges such as partial observability and external vibrations complicate this task. To address these issues, a Linear Quadratic Gaussian control framework is applied, enabling the robot to track the optimized trajectories with precision. Simulation results show that the proposed controller enables precise end effector positioning with errors under 4 mm, even in the presence of external wind disturbances. Through comprehensive simulations, our approach allows for an in-depth exploration of the system’s nonlinear dynamics, trajectory optimization, and control strategies under controlled yet highly realistic conditions. The results demonstrate the feasibility of CDPRs for automating panel installation and provide insights into their practical deployment.

CDPR↗
DOE OSTI2021

Self-field measurements of an HTS twisted stacked-tape cable conductor

For a twisted stacked-tape cable (TSTC) conductor composed of REBCO tapes, self-field measurements were conducted with Hall sensors. In the measurements, a 650 mm diameter single turn coil wound with the TSTC conductor, which was made with 48 REBCO tapes whose width was 6 mm, was utilized as a test sample. Based on the measurement results, the current distribution of the TSTC conductor was investigated with analytical models. The analytical results indicate the current distribution of the TSTC is uniform under the condition that the operating current is 10 kA and the sample temperature is approximately 30 K. On the other hand, the current distribution is not uniform at the excitation and the degauss of the TSTC conductor with the ramp rate of 50 A/s.

Obana, T.↗
NASA NTRS1965

Cutter and stripper reduces coaxial cable connection time

Consisting of three pivoted members, this hand cutter and stripper positions to cut shielding and insulation at the right distance and depth. Coaxial cable is prepared quickly and accurately for connector attachment.

Thompson, F. E.↗
NASA NTRS1965

Lightweight coaxial cable connector reduces signal loss

Connectors with milled interface surfaces for perfect electrical contact eliminate secondary- emission discharge and low signal loss in RF coaxial cables. the connectors which contain alignment and centering components for proper joint concentricity are used in communications systems designs.

Brejcha, A. G., Jr.↗
NASA NTRS1965

Shrinkable sleeve eliminates shielding gap in RF cable

RF shielding gap between an RF cable and a multipin connector is eliminated by a sleeve assembly installed between the connector and the terminated portion of the shielding. The assembly is enclosed in a heat-shrinkable plastic sleeve which completes the continuous RF shield.

Source record↗
NASA NTRS1966

Plug-in connector socket accepts coaxial cable end

Connector which includes a spring-loaded contact to receive a protruding center conductor and an internal collet to clamp against a collar attached to a woven outer conductor, is used as a receptacle for the end of a coaxial cable. This plug-in connector socket is used successfully with remote manipulators.

Mitchell, D.↗
NASA NTRS1966

Connector acts as quick coupling in coaxial cable application

Quick-coupling connector whose inner shells are threaded to the cable ends and whose outer shells have tracks that register in channels machined in the inner shells are rotated 45 deg to effect a locking of the coupling. This connector faithfully reproduces excellent electrical characteristics no matter how frequently assembled and disassembled.

Brejcha, A. G., Jr.↗
NASA NTRS1967

Adhesives for laminating polyimide insulated flat conductor cable

Polymer adhesive laminates polyimide-film flat conductor cable. It is obtained by reacting an appropriate diamine with a dianhydride. The adhesive has also been used in the lamination of copper to copper for the preparation of multilayer circuit boards.

Montermoso, J. C.↗
NASA NTRS1967

Double copper sheath multiconductor instrumentation cable is durable and easily installed in high thermal or nuclear radiation area

Multiconductor instrumentation cable in which the conducting wires are routed through two concentric copper tube sheaths, employing a compressed insulator between the conductors and between the inner and outer sheaths, is durable and easily installed in high thermal or nuclear radiation area. The double sheath is a barrier against moisture, abrasion, and vibration.

Mc Crae, A. W., Jr.↗