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At least 451 records · Page 25

Stress-intensity factors for circumferential surface cracks in pipes and rods under tension and bending loads

The purpose of this paper is to present stress-intensity factors for a wide range of nearly semi-elliptical surface cracks in pipes and rods. The configurations were subjected to either remote tension or bending loads. For pipes, the ratio of crack depth to crack length (a/c) ranged from 0.6 to 1; the ratio of crack depth to wall thickness (a/t) ranged from 0.2 to 0.8; and the ratio of internal radius to wall thickness (R/t) ranged from 1 to 10. For rods, the ratio of crack depth to crack length also ranged from 0.6 to 1; and the ratio of crack depth to rod diameter (a/D) ranged from 0.05 to 0.35. These particular crack configurations were chosen to cover the range of crack shapes (a/c) that have been observed in experiments conducted on pipes and rods under tension and bending fatigue loads. The stress-intensity factors were calculated by a three-dimensional finite-element method. The finite-element models employed singularity elements along the crack front and linear-strain elements elsewhere. The models had about 6500 degrees of freedom. The stress-intensity factors were evaluated using a nodal-force method.

Raju, I. S.↗

Predicting long-term stress relaxation on Alloy 709 using the crystal plasticity finite element method

This report summarizes the results of physics-based, crystal plasticity simulations for the long-term stress relaxation behavior of Alloy 709. The purpose of the study was to provide insight into five key questions related to long-term behavior in high temperatures materials which are difficult or impossible to answer experimentally: (1) is there a threshold stress for long-term relaxation? (2) is there strain threshold for relaxation damage, below which significant damage does not accumulate? (3) does damage continue to accumulate as the material relaxes or will damage accumulation plateau under some loading conditions? (4) does stress relaxation loading inevitably lead to failure? and (5) which, if any, engineering models for relaxation damage accumulation reasonably match the simulation results? The report summarizes the numerical simulations used to address these five questions and provides at least partial answers to each question.

36 MATERIALS SCIENCE↗

A fracture mechanics analysis of adhesive failure in a single lap shear joint.

Discussion of adhesive fracture of single lap shear joints in terms of a maximum stress criterion and an energy balance. The Goland and Reissner (1944) analysis is used to determine the stress distribution in the adhesive assembly, and the results obtained are introduced into an energy balance to determine the initiation of adhesive fracture. In the stress analysis the loads at the edges of the joint are first determined. This is a problem in which the deformation of the joint sheets must be taken into account and is solved by using the finite-deflection theory of cylindrically bent plates. Then the stress in the joint due to applied loads is determined. This problem is formulated as one in plane strain consisting of two rectangular sheets of equal thickness and unit width. With the aid of this stress analysis and the stresses obtained from the conditions of equilibrium the contributions to the energy change with crack length are calculated. The analysis performed is then compared with a maximum stress criterion for a lap joint.

Devries, K. L.↗

Buffet loads on shuttle thermal-protection-system tiles

This paper presents results of wind-tunnel and acoustic tests to investigate buffet loads on Shuttle Thermal-Protection-System (TPS) tiles, It also describes the application of these results to the prediction of tile buffet loads for the first shuttle flight into orbit (STS-I). The wind-tunnel tests of tiles were conducted at transonic and supersonic Math numbers simulating flow regions on the Orbiter where shock waves and boundary-layer separations occur. The acoustic tests were conducted in a progressive wave tube at an overall sound pressure level (OASPL) approximately equal to the maximum OASPL measured during the wind-tunnel tests in a region of flow separation. The STS-I buffet load predictions yielded peak tile stresses due to buffeting, that were as much as 20 percent of the total stress for the design-load case when a shock wave was on a tile.

Charles F. Coe↗

Strain localization during deformation of Westerly granite

A specimen of Westerly granite was cyclically loaded to near failure at 50 MPa confining pressure. Holographic interferometry provided detailed measurements of localized surface deformations during loading and unloading. The data are consistent with deformation occurring primarily elastically at low differential stress; in conjunction with one incipient fault zone between approximately 350 and 520 MPa differential stress; and in conjunction with a second incipient fault zone above 580 MPa and/or during creep. During unloading only one fault zone, that which is active at the intermediate stress levels during loading, is seen to recede.

Brodsky, N. S.↗

Thermomechanical behavior of plasma-sprayed ZrO2-Y2O3 coatings influenced by plasticity, creep and oxidation

Thermocycling of ceramic-coated turbomachine components produces high thermomechanical stresses that are mitigated by plasticity and creep but aggravated by oxidation, with residual stresses exacerbated by all three. These residual stresses, coupled with the thermocyclic loading, lead to high compressive stresses that cause the coating to spall. A ceramic-coated gas path seal is modeled with consideration given to creep, plasticity, and oxidation. The resulting stresses and possible failure modes are discussed.

Padovan, J.↗

Thermomechanical behavior of plasma-sprayed ZrO2-Y2O3 coatings influenced by plasticity, creep, and oxidation

Thermocycling of ceramic-coated turbomachine components produces high thermomechanical stresses that are mitigated by plasticity and creep but aggravated by oxidation, with residual stresses exacerbated by all three. These residual stresses, coupled with the thermocyclic loading, lead to high compressive stresses that cause the coating to spall. A ceramic-coated gas path seal is modeled with consideration given to creep, plasticity, and oxidation. The resulting stresses and possible failure modes are discussed.

Padovan, J.↗

Strength Tests on Thin-walled Duralumin Cylinders in Torsion

This report is the first of a series presenting the results of strength tests on thin-walled cylinders and truncated cones of circular and elliptical section; it comprises the results obtained to date from torsion (pure shear) tests on 65 thin-walled duralumin cylinders of circular section with ends clamped to rigid bulkheads. The effect of variations in the length/radius and radius/thickness ratios on the type of failure is indicated, and a semi-empirical equation for the shearing stress at maximum load is given.

TRUNCATED - CYLINDERS, CIRCULAR - STRENGTH↗

Analytical stress intensity solution for the Stable Poisson Loaded specimen

An analytical calibration of the Stable Poisson Loaded (SPL) specimen is presented. The specimen configuration is similar to the ASTM E-561 compact-tension specimen with displacement controlled wedge loading used for R-curve determination. The crack mouth opening displacements (CMODs) are produced by the diametral expansion of an axially compressed cylindrical pin located in the wake of a machined notch. Due to the unusual loading configuration, a three-dimensional finite element analysis was performed with gap elements simulating the contact between the pin and specimen. In this report, stress intensity factors, CMODs, and crack displacement profiles, are reported for different crack lengths and different contacting conditions. It was concluded that the computed stress intensity factor decreases sharply with increasing crack length thus making the SPL specimen configuration attractive for fracture testing of brittle, high modulus materials.

Ghosn, Louis J.↗

Stress-intensity factors for cracks emanating from the loaded fastener hole

Using a series approach and the Muskhelishvili formulation in the two-dimensional theory of elasticity, stress-intensity factors K are derived for problems in which cracks emanate radially from the boundary of an arbitrarily loaded internal circular hole in an infinite plate. Numerical values are obtained for K(I) and K(II) for radial cracks from a hole containing a loose-fitted pin or rivet that is pulled perpendicular to the crack direction in the plane of the plate. The method is a general one for determining K for a set of symmetrically emanating radial cracks for a variety of concentrated or distributed tractions on the circular hole.

Shivakumar, V.↗

Resizing procedure for structures under combined mechanical and thermal loading

The fully-stressed design (FSD) appears to be the most widely used approach for sizing of flight structures under strength and minimum-gage constraints. Almost all of the experience with FSD has been with structures primarily under mechanical loading as opposed to thermal loading. In this method the structural sizes are iterated with the step size, depending on the ratio of the total stress to the allowable stress. In this paper, the thermal fully-stressed design (TFSD) procedure developed for problems involving substantial thermal stress is extended to biaxial stress members using a Von Mises failure criterion. The TFSD resizing procedure for uniaxial stress is restated and the new procedure for biaxial stress members is developed. Results are presented for an application of the two procedures to size a simplified wing structure.

Adelman, H. M.↗

The crack and wedging problem for an orthotropic strip

The plane elasticity problem for an orthotropic strip containing a crack parallel to its boundaries is considered. The problem is formulated under general mixed mode loading conditions. The stress intensity factors depend on two dimensionless orthotropic constants only. For the crack problem the results are given for a single crack and two collinear cracks. The calculated results show that of the two orthotropic constants the influence of the stiffness ratio on the stress intensity factors is much more significant than that of the shear parameter. The problem of loading the strip by a rigid rectangular lengths continuous contact is maintained along the wedge strip interface; at a certain critical wedge length the separation starts at the midsection of the wedge, and the length of the separation zone increases rapidly with increasing wedge length.

Cinar, A.↗

On elastic-plastic analysis of an overloaded breech ring using NASTRAN

The piece-wise linear analysis option of the NASTRAN code was used to analyze a photoplastic model for a sliding breech mechanism. A two dimensional finite element representation for the breech ring was chosen and the material was made of polycarbonate resin. The aluminum block was regarded as rigid and the width of contact was assumed to remain unchanged during loading. The displacements and stresses in the breech ring were obtained for loading in the elastic as well as plastic range. The maximum tensile stresses before and after complete unloading were obtained and compared with numerical and experimental results.

Chen, P. C. T.↗

The crack and wedging problem for an orthotropic strip

The plane elasticity problem for an orthotropic strip containing a crack parallel to its boundaries is considered. The problem is formulated under general mixed mode loading conditions. The stress intensity factors depend on two dimensionless orthotropic constants only. For the crack problem the results are given for a single crack and two collinear cracks. The calculated results show that of the two orthotropic constants the influence of the stiffness ratio on the stress intensity factors is much more significant than that of the shear parameter. The problem of loading the strip by a rigid rectangular lengths continuous contact is maintained along the wedge strip interface; at a certain critical wedge length the separation starts at the midsection of the wedge, and the length of the separation zone increases rapidly with increasing wedge length. Previously announced in STAR as N82-26707

Cinar, A.↗

Stress analysis of circular semimonocoque cylinders with cutouts by a perturbation load technique

A method is presented for analyzing the stresses about a cutout in a circular cylinder of semimonocoque construction. The method involves the use of so-called perturbation solutions which are superposed on the stress distribution that would exist in the structure with no cutout in such a way as to give the effects of a cutout. The method can be used for any loading case for which the structure without the cutout can be analyzed and is sufficiently versatile to account for stringer and shear reinforcement about the cutout. (author)

Mccomb, Harvey G , Jr↗

Observations, models, and mechanisms of failure of surface rocks surrounding planetary surface loads

Geophysical models of flexural stresses in an elastic lithosphere due to an axisymmetric surface load typically predict a transition with increased distance from the center of the load of radial thrust faults to strike-slip faults to concentric normal faults. These model predictions are in conflict with the absence of annular zones of strike-slip faults around prominent loads such as lunar maria, Martian volcanoes, and the Martian Tharsis rise. We suggest that this paradox arises from difficulties in relating failure criteria for brittle rocks to the stress models. Indications that model stresses are inappropriate for use in fault-type prediction include (1) tensile principal stresses larger than realistic values of rock tensile strength, and/or (2) stress differences significantly larger than those allowed by rock-strength criteria. Predictions of surface faulting that are consistent with observations can be obtained instead by using tensile and shear failure criteria, along with calculated stress differences and trajectories, with model stress states not greatly in excess of the maximum allowed by rock fracture criteria.

Schultz, R. A.↗

Proactive Frequency Stability Scheme via Bayesian Filters and Synchrophasors

Underfrequency (UF) load shedding schemes are traditionally implemented in two ways: One approach is based on manual load shedding, with system operators requesting loads to be shed ahead of anticipated stressful operating conditions. Manual load shedding is usually done through phone calls. The second method is automatic load shedding via underfrequency relays. Using static static settings, these schemes can be designed to operate in stages and drop previously identified loads. The main limitation of traditional load shedding schemes is that they are reactive and leave little room for optimized corrective actions. This work presents a proactive and automatic underfrequency load shedding solution for power systems. Measurements are captured via phasor measurement units (PMUs) at relatively low sampling rates of 30 Hz. These measurements are then processed by particle filters who predict the future state of the system's frequency. Based on these predictions excess load is determined and shed. Comparative case studies are performed in simulated environments. Easy-to-implement models, without hard-to-derive parameters, highlight potential aspects for real-life implementation.

Paramo, Gian↗