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At least 451 records · Page 25
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Additional Comparison of Ice Shapes on Full-Chord and Truncated Swept Wing Models from January 2022

A research program was conducted to evaluate the effectiveness of icing tunnel hybrid model design. A hybrid design is where the full-scale leading edge of a wing section is maintained only to a certain percentage of the local chord, while the aft section of the model is redesigned into a shortened or truncated planform. An initial study was conducted in 2020 where the ice shape geometries on a full-chord length version of the swept CRM65 wing model were compared to those from the hybrid version of CRM65 that were obtained in the NASA Icing Research Tunnel in 2015. The results were reported in a 2021 paper. For most test conditions, the overall size and shape of the ice shapes compared well. However, the ice shapes from the full-chord model were generally slightly smaller than those from the hybrid model. A follow-on test was conducted in 2022 and obtained ice shapes on both full-chord and hybrid wing models during the same test campaign to eliminate the differences in the tunnel spray nozzle configuration and calibration as a cause for the differences observed during the previous investigation. The ice shapes obtained on the full-chord model compared much better to those obtained on the hybrid model during the 2022 test, with nearly identical cross sections and ice mass values generally within 5%.

Icing↗
NASA NTRSDate not supplied

Additional Comparison of Ice Shapes on Full-Chord and Truncated Swept Wing Models from January 2022

A research program was conducted to evaluate the effectiveness of icing tunnel hybrid model design. A hybrid design is where the full-scale leading edge of a wing section is maintained only to a certain percentage of the local chord, while the aft section of the model is redesigned into a shortened or truncated planform. An initial study was conducted in 2020 where the ice shape geometries on a full-chord length version of the swept CRM65 wing model were compared to those from the hybrid version of CRM65 that were obtained in NASA Icing Research Tunnel in 2015. The results were reported in a 2021 paper. For most test conditions, the overall size and shape of the ice shapes compared well. However, the ice shapes from the full-chord model were generally slightly smaller than those from the hybrid model. A follow-on test was conducted in 2022 and obtained ice shapes on both full-chord and hybrid wing models during the same test campaign to eliminate the differences in the tunnel configuration as a cause for the differences observed during the previous investigation. The ice shapes obtained on the full-chord model compared much better to those obtained on the hybrid model during the 2022 test, with nearly identical cross sections and ice mass values generally within 5%.

Icing↗
DOE OSTI2020

Pulse Shaping in 1D Elastic Waveguides for Shock Testing

Mechanical shock events experienced by electronics systems can be reproduced in the laboratory using Hopkinson bar tests. In these tests a projectile strikes an bar, creating a pulse which travels through the bar into the system. The quality of these tests depends on the closeness of the shape of the incident pulse to the shape specified for the test. This paper introduces a new way to control the shape of the incoming pulse, through the use of elastic metamaterial concepts. Two dispersion-modifying material concepts, phononic crystals, and local resonators, are examined for their wave shaping capabilities in 1D elastic waveguides. They are then evaluated using a transfer matrix method to determine the output wave shape in the time domain. The concepts are then optimized for various pulse shapes, showing that they are most effective when they are tuned to introduce dispersion near the fundamental frequency of the incident wave.

DeLima, Washington↗
DOE OSTI2021

Near net shape bulk laminated silicon iron electric steel for improved electrical resistance and low high frequency loss

The invention involves producing discontinuous, flake-shaped particles of a soft magnetic material, coating the flake-shaped particles with an electrically insulating coating, and consolidating the coated flaked-shaped particles to form a soft magnetic bulk shape. The consolidated bulk shape can comprise a layer or a simple or complex 3D magnet part shape, which has a consolidated layered microstructure that includes laminated soft magnetic regions that are substantially encapsulated by an electrical insulating layer to increase the resistivity of soft magnetic material, especially when used in silicon iron magnet parts.

Cui, Jun↗
DOE OSTI2022

A multi-level load shape clustering and disaggregation approach to characterize patterns of energy consumption behavior

This study presents representative electrical load shapes, disaggregated to the end-use level, for over 5000 customer clusters across California’s residential, commercial, industrial and agricultural sectors. We developed a novel, multi-level load shape clustering approach for residential and commercial sectors leveraging interval meter data for over 350,000 California utility customers collected as a part of the Phase 4 California Demand Response (DR) Potential Study. The clustering approach allowed us to identify typical consumption patterns and categorize customers based on their daily load shape displayed throughout the year. For example, we were able to identify customers with particular energy technologies such as electric vehicles and rooftop solar, as well as building occupancy types such as restaurants, grocery stores and even unoccupied buildings, based solely on whole-building interval data. We then combined the load shape-based clusters with other customer information including building type, climate, geographical area, total consumption and low-income status, to create a set of customer clusters based on both demographics and usage patterns. Total cluster electricity demand was then disaggregated into a wide variety of end-uses using weather normalization and other publicly available end-use load shape datasets. The resulting disaggregated cluster load shapes will be released in anonymized form as part of the Phase 4 DR Potential Study. They will have wide-ranging applications in energy research and policy analysis, including estimation of energy efficiency (EE) and DR potential on the end-use level, time-dependent valuation of EE savings, building stock modeling, and developing customer targeting strategies for EE and DR programs.

Murthy, Samanvitha↗
DOE OSTI2020

Fractionation of Lignin for Selective Shape Memory Effects at Elevated Temperatures

We report a facile approach to control the shape memory effects and thermomechanical characteristics of a lignin-based multiphase polymer. Solvent fractionation of a syringylpropane-rich technical organosolv lignin resulted in selective lignin structures having excellent thermal stability coupled with high stiffness and melt-flow resistance. The fractionated lignins were reacted with rubber in melt-phase to form partially networked elastomer enabling selective programmability of the material shape either at 70 °C, a temperature that is high enough for rubbery matrix materials, or at an extremely high temperature, 150 °C. Utilizing appropriate functionalities in fractionated lignins, tunable shape fixity with high strain and stress recovery, particularly high-stress tolerance were maintained. Detailed studies of lignin structures and chemistries were correlated to molecular rigidity, morphology, and stress relaxation, as well as shape memory effects of the materials. The fractionation of lignin enabled enrichment of specific lignin properties for efficient shape memory effects that broaden the materials’ application window. Electron microscopy, melt-rheology, dynamic mechanical analysis and ultra-small angle neutron scattering were conducted to establish morphology of acrylonitrile butadiene rubber (NBR)-lignin elastomers from solvent fractionated lignins.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Scaled-Up Fabrication of Thin-Walled ZK60 Tubing using Shear Assisted Processing and Extrusion (ShAPE)

Shear Assisted Processing and Extrusion (ShAPE) has been scaled-up and applied to direct extrusion of thin-walled magnesium tubing. Using ShAPE, billets of ZK60A-T5 were directly extruded into round tubes having an outer diameter of 50.8 mm and wall thickness of 1.52 mm. The severe shearing conditions inherent to ShAPE resulted in microstructural refinement with an average grain size of 3.8μm measured at the midpoint of the tube wall. Tensile testing per ATSM E-8 on specimens oriented parallel to the extrusion direction gave an ultimate tensile strength of 254.4 MPa and elongation of 20.1%. Specimens tested perpendicular to the extrusion direction had an ultimate tensile strength of 297.2 MPa and elongation of 25.0%. Due to material flow effects resulting from the simultaneous linear and rotational shear intrinsic to ShAPE, ram force and electrical power consumption during extrusion were just 40 kN and 11.5 kW respectively. This represents a significant reduction in ram force and power consumption compared to conventional extrusion. As such, there is potential for ShAPE to offer a scalable, lower cost extrusion option with potentially improved bulk mechanical properties.

Direct Extrusion↗
DOE OSTI2018

Accuracy of Distance Determination by Range–Intensity Correlation Methods for Nonrectangular Illuminating Pulse Shape

We have analyzed the accuracy of distance determination by range–intensity correlation methods in the case of an arbitrary pulse shape. We show that the absolute error is proportional to the pulse duration τ{sub L}. For a trapezoidal pulse shape, which is a reasonable approximation of the real pulse shape, we obtain an analytical estimate of the extremal error and the distance at which is it realized. The maximum error in the distance obtained in calculations with trapezoidal pulses corresponds to an extremely asymmetric pulse and is a little over 10% of the spatial pulse length τ{sub L}c, where c is the speed of light. Symmetric pulses give an error due to nonrectangularity of the pulse that is smaller by a factor of ~2. Since a trapezoidal shape can qualitatively reproduce the shape of practically any real pulse, probably the trapezoidal pulse model gives an estimate of the highest possible error.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Influence of Detwinning on the Shape Memory Effect in Ni{sub 55}Fe{sub 18}Ga{sub 27} Single Crystals

Deformation mechanisms, one-way and two-way shape memory effects were studied in the mode of compression in the [011] single crystal of the Ni{sub 55}Fe{sub 18}Ga{sub 27} alloy where the detwinning occurred during deformation and in the [001] single crystal where the detwinning was forbidden. It was found that the [001] and [011] crystals deformed by different mechanisms during compression to 5% (reorientation was in [001] crystal, and the reorientation and detwinning were in [011] crystal) and from 15 to 20% (the 14 M → L1{sub 0} transition was in [001] crystal and plastic deformation of 14 M phase was in [011]). The compression of both single crystals from 5 to 15% occurred due to the same mechanisms: the 10 M ↔ 14 M transformation and the plastic deformation of the 14 M martensite. The 14 M and L1{sub 0} phases were stable under load, and they transformed to the 10 M martensite on unloading. It was shown that the crystal orientation and detwinning hardly affected the value of the one-way shape memory effect since both crystals were in the 10 M martensite after preliminary deformation. In this case, the transformation of 10 M martensite to the austenite on heating was accompanied by a strain of about 5% and this was the maximum value of the shape memory effect. It was found that the detwinning significantly affected the temperature ranges of strain recovery. In the [011] crystal, the strain recovered in a very narrow interval on heating (1-2°C), whereas in the [001] crystal the shape memory effect was observed in “normal” temperature range (~ 10°C). The detwinning resulted in the formation of a large oriented internal stress during the preliminary deformation that increased the value of the two-way shape memory effect that was observed in [011] crystals in comparison with the [001] crystals.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Advanced blade-shaped thermal energy storage device: Development and application

Thermal energy storage (TES) using phase change materials (PCMs) is a promising approach for capturing and reusing excess thermal energy, yet widespread adoption is limited by low thermal conductivity, bulky configurations, and inadequate scalability. Here, this study presents a modular, blade-shaped TES prototype designed to address these challenges. The device integrates a lightweight aluminum shell, an embedded serpentine coil for active or passive heat exchange, and a cost-effective corrugated metal mesh for enhanced PCM thermal conductivity. With thickness-to-length and thickness-to-width ratios of 0.03 and 0.08, respectively, the blade-shaped TES achieves a compact, modular form factor suitable for space-constrained applications. Experimental testing demonstrated the efficient charge and discharge behavior of blade-shaped TES, capturing PCM superheating, phase-change transitions, and subcooling dynamics, with charging and discharging efficiencies of 94.9% and 94.6%, respectively. Also, the system can potentially achieve higher energy density than that of conventional TES designs. When integrated into a household refrigerator during the study, three blade-shaped TES modules successfully shifted 100% of peak-time compressor operation to off-peak hours, reducing energy consumption while maintaining more stable compartment temperatures. The blade-shaped TES's thin geometry, modularity, and enhanced thermal performance support scalable deployment across residential, commercial, and industrial applications, providing a versatile, cost-effective solution for high-efficiency, demand-flexible thermal energy management.

Blade-shaped↗
DOE OSTI2018

Suppressing heating rate-dependent martensitic stabilization in ductile Cu-Al-Mn shape memory alloys by Ni addition: An experimental and first-principles study

Highlights: • Additional nearest neighbor bond between Ni and Al atoms was produced theoretically in the Cu-Al-Mn-Ni (Ni≤2 at.%) alloys. • Shape memory effect of Cu-Al-Mn alloys heated at 20 K/min was improved from 85% to 92% after the addition of 2 at.% Ni. • Addition of 2 at.% Ni can suppress heating rate-dependent martensitic stabilization in Cu-Al-Mn alloys heated at 0.01 K/min. - Abstract: The present paper aims to suppress the heating rate-dependent martensitic stabilization of ductile Cu-Al-Mn shape memory alloys through restricting the mobility and thus the behavior of vacancies. A combined study based on first-principles calculation and experimental results were presented to unveil the effect of Ni addition into ternary Cu-Al-Mn alloys on the bonding force between atoms. The results showed that additional nearest neighbor bond between Ni and Al atoms in quaternary Cu-Al-Mn-Ni alloys can be produced. The addition of Ni (≤2 at.%) into ternary Cu-Al-Mn alloys can not only efficiently increase the shape memory effect, but also suppress the occurrence of heating rate-dependent martensitic stabilization. The addition of 2 at.% Ni improved the shape memory effect of ternary Cu-Al-Mn alloys from 85% to 92% when heated at 20 k/min. The shape memory effect of ternary Cu-Al-Mn alloys dropped to 10% as the heating rate decreased to 1 K/min, but it remain at 92% even when the heating rate was sufficiently lowered to 0.01 K/min after the addition of 2 at.% Ni.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Stable and Catalytically Active Shape-Engineered Cerium Oxide Nanorods by Controlled Doping of Aluminum Cations

Shape-engineered nanocrystals (SENs) promise a better selectivity and a higher activity in catalytic reactions than the corresponding non-shape-engineered ones because of their larger specific surface areas and desirable crystal facets. However, often, it is challenging to apply SENs in practical catalytic applications at high reaction temperatures, where SENs deforms into more stable, less active nanoparticles. In this paper, we show that atomic layer deposition (ALD) of Al 2 O 3 at 200 °C can controllably dope Al cations into the shape-engineered CeO 2 nanorods (NRs) to not only increase their shape transition temperature from 400 °C to beyond 700 °C but also greatly increase their specific reversible oxygen storage capacity (srOSC). Furthermore, the substituted Al3+ ions impede the surface diffusion of Ce ions and therefore improve the thermal stability of CeO 2 NRs. These Al3+ dopants form -Al–O–Ce–O– clusters, which are new Ce species and can be reversibly reduced and oxidized at 500–700 °C. This low-temperature chemical doping method decouples the synthesis process of SENs from the doping process and maintains the shape of the SENs during the activation of dopants. This concept could be adopted to enable the applications of other SENs in challenging high-temperature environments.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Shape-Directed Microspinners Powered by Ultrasound

The propulsion of micro- and nanoparticles using ultrasound is an attractive strategy for the remote manipulation of colloidal matter using biocompatible energy inputs. However, the physical mechanisms underlying acoustic propulsion are poorly understood, and our ability to transduce acoustic energy into different types of particle motions remains limited. Here in this paper, we show that the three-dimensional shape of a colloidal particle can be rationally engineered to direct desired particle motions powered by ultrasound. We investigate the dynamics of gold microplates with twisted star shape (C nh symmetry) moving within the nodal plane of a uniform acoustic field at megahertz frequencies. By systematically perturbing the parametric shape of these “spinners”, we quantify the relationship between the particle shape and its rotational motion. The experimental observations are reproduced and explained by hydrodynamic simulations that describe the steady streaming flows and particle motions induced by ultrasonic actuation. Our results suggest how particle shape can be used to design colloids capable of increasingly complex motions powered by ultrasound.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2013

An accurate online calibration system based on combined clamp-shape coil for high voltage electronic current transformers

Electronic transformers are widely used in power systems because of their wide bandwidth and good transient performance. However, as an emerging technology, the failure rate of electronic transformers is higher than that of traditional transformers. As a result, the calibration period needs to be shortened. Traditional calibration methods require the power of transmission line be cut off, which results in complicated operation and power off loss. This paper proposes an online calibration system which can calibrate electronic current transformers without power off. In this work, the high accuracy standard current transformer and online operation method are the key techniques. Based on the clamp-shape iron-core coil and clamp-shape air-core coil, a combined clamp-shape coil is designed as the standard current transformer. By analyzing the output characteristics of the two coils, the combined clamp-shape coil can achieve verification of the accuracy. So the accuracy of the online calibration system can be guaranteed. Moreover, by employing the earth potential working method and using two insulating rods to connect the combined clamp-shape coil to the high voltage bus, the operation becomes simple and safe. Tests in China National Center for High Voltage Measurement and field experiments show that the proposed system has a high accuracy of up to 0.05 class.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2014

Influences on particle shape in underwater pelletizing processes

Underwater pelletizing has gained high importance within the last years among the different pelletizing technologies, due to its advantages in terms of throughput, automation, pellet quality and applicability to a large variety of thermoplastics. The resulting shape and quality of pellets, however, differ widely, depending on material characteristics and effects not fully understood yet. In an experimental set-up, pellets of different volumes and shapes were produced and the medium pellet mass, the pellet surface and the bulk density were analyzed in order to identify the influence of material properties and process parameters. Additionally, the shaping kinetics at the die opening were watched with a specially developed camera system. It was found that rheological material properties correlate with process parameters and resulting particle form in a complex way. Higher cutting speeds were shown to have a deforming influence on the pellets, leading to less spherical s and lower bulk densities. More viscous materials, however, showed a better resistance against this. Generally, the viscous properties of polypropylene proofed to be dominant over the elastic ones in regard to their influence on pellet shape. It was also shown that the shapes filmed at the die opening and the actual form of the pellets after a cooling track do not always correlate, indicating a significant influence of thermodynamic properties during the cooling.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Understanding shape entropy through local dense packing

Entropy drives the phase behavior of colloids ranging from dense suspensions of hard spheres or rods to dilute suspensions of hard spheres and depletants. Entropic ordering of anisotropic shapes into complex crystals, liquid crystals, and even quasicrystals was demonstrated recently in computer simulations and experiments. The ordering of shapes appears to arise from the emergence of directional entropic forces (DEFs) that align neighboring particles, but these forces have been neither rigorously defined nor quantified in generic systems. In this paper, we show quantitatively that shape drives the phase behavior of systems of anisotropic particles upon crowding through DEFs. We define DEFs in generic systems and compute them for several hard particle systems. We show they are on the order of a few times the thermal energy (k B T) at the onset of ordering, placing DEFs on par with traditional depletion, van der Waals, and other intrinsic interactions. In experimental systems with these other interactions, we provide direct quantitative evidence that entropic effects of shape also contribute to self-assembly. We use DEFs to draw a distinction between self-assembly and packing behavior. We show that the mechanism that generates directional entropic forces is the maximization of entropy by optimizing local particle packing. Finally, we show that this mechanism occurs in a wide class of systems and we treat, in a unified way, the entropy-driven phase behavior of arbitrary shapes, incorporating the well-known works of Kirkwood, Onsager, and Asakura and Oosawa.

36 MATERIALS SCIENCE↗
DOE OSTI2013

INTERIOR MODELS OF SATURN: INCLUDING THE UNCERTAINTIES IN SHAPE AND ROTATION

The accurate determination of Saturn's gravitational coefficients by Cassini could provide tighter constraints on Saturn's internal structure. Also, occultation measurements provide important information on the planetary shape which is often not considered in structure models. In this paper we explore how wind velocities and internal rotation affect the planetary shape and the constraints on Saturn's interior. We show that within the geodetic approach the derived physical shape is insensitive to the assumed deep rotation. Saturn's re-derived equatorial and polar radii at 100 mbar are found to be 54,445 {+-} 10 km and 60,365 {+-} 10 km, respectively. To determine Saturn's interior, we use one-dimensional three-layer hydrostatic structure models and present two approaches to include the constraints on the shape. These approaches, however, result in only small differences in Saturn's derived composition. The uncertainty in Saturn's rotation period is more significant: with Voyager's 10{sup h}39{sup m} period, the derived mass of heavy elements in the envelope is 0-7 M{sub Circled-Plus }. With a rotation period of 10{sup h}32{sup m}, this value becomes <4 M{sub Circled-Plus }, below the minimum mass inferred from spectroscopic measurements. Saturn's core mass is found to depend strongly on the pressure at which helium phase separation occurs, and is estimated to be 5-20 M{sub Circled-Plus }. Lower core masses are possible if the separation occurs deeper than 4 Mbar. We suggest that the analysis of Cassini's radio occultation measurements is crucial to test shape models and could lead to constraints on Saturn's rotation profile and departures from hydrostatic equilibrium.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2023

Separable shape tensors for aerodynamic design

Airfoil shape design is a classical problem in engineering and manufacturing. In this work, we combine principled physics-based considerations for the shape design problem with modern computational techniques using a data-driven approach. Modern and traditional analyses of two-dimensional (2D) and three-dimensional (3D) aerodynamic shapes reveal a flow-based sensitivity to specific deformations that can be represented generally by affine transformations (rotation, scaling, shearing, and translation). We present a novel representation of shapes that decouples affine-style deformations over a submanifold and a product submanifold principally of the Grassmannian. As an analytic generative model, the separable representation, informed by a database of physically relevant airfoils, offers: (i) a rich set of novel 2D airfoil deformations not previously captured in the data, (ii) an improved low-dimensional parameter domain for inferential statistics informing design/manufacturing, and (iii) consistent 3D blade representation and perturbation over a sequence of nominal 2D shapes.

42 ENGINEERING↗