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At least 451 records · Page 25

Structural design and optimization of a series of 13.2 MW downwind rotors

The quest for reduced LCOE has driven significant growth in wind turbine size. A key question to enable larger rotor designs is how to configure and optimize structural designs to constrain blade mass and cost while satisfying a growing set of challenging structural design requirements. In this paper, we investigate the performance of a series of three two-bladed downwind rotors with different blade lengths (104.3-m, 122.9-m, and 143.4-m) all rated at 13.2 MW. The primary goals are to achieve 25% rotor mass and 25% LCOE reduction. A comparative analysis of the structural performance and economics of this family rotors is presented. To further explore optimization opportunities for large rotors, we present new results in a root and spar cap design optimization. In summary, we present structural design solutions that achieve 25% rotor mass reduction in a SUMR13i design (104.3-m) and 25% LCOE reduction in a SUMR13C design (143.4-m).

Yao, Shulong↗

ROTOR: Research to Operations and Operations to Research

PNNL’s Research to Operations/Operations to Research (ROTOR) Program fosters a cybersecurity operations to researcher collaboration, identifying hard problems and challenges for cyber defenders and bringing researcher science disciplines to these challenges. ROTOR allows PNNL’s cyber defenders to better protect the laboratory but also fosters innovation and incubation of solutions for our sponsor missions across DOE, DOD, DHS and the intelligence community. Our sponsors and their missions are faced with many of the same cyber defense challenges that PNNL faces. By using our own laboratory security operations environment as an innovation generator and testing ground, allowing research to be tested and tried, our sponsors are directly benefitted. PNNL is in a unique position to combine our world class research organization with enterprise cybersecurity operations. ROTOR is taking advantage of this to bring PNNL cybersecurity research projects into an operational environment within PNNL’s Cyber Security Operations Center. With ROTOR, PNNL researchers gain the advantage of operational experience and expertise and have an avenue for showcasing research in an operational environment. This helps to advance PNNL research, prove operability of PNNL projects to its sponsors, and provide real-world insight to real-world problems for our cybersecurity research agenda. ROTOR is the conduit for PNNL cybersecurity research to find its way to operational use. PNNL researchers and engineers are informed by real-world operations and operations has access to current PNNL research and engineering capabilities. All of this leads to improved reputation for PNNL as a provider of national security solutions that are tried and tested. To date, ROTOR has collaborated with six projects, enabling each to conduct operational work within the CSOC.

97 MATHEMATICS AND COMPUTING↗

Single-stage experimental evaluation of tandem-airfoil rotor and stator blading for compressors. Part 1: Analysis and design of stages A, B, and C

A conventional rotor and stator, two dual-airfoil tandem rotors, and one dual-airfoil tandem stator were designed. The two tandem rotors were each designed with different percentages of the overall lift produced by the front airfoil. Velocity diagrams and blade leading and trailing edge metal angles selected for the conventional rotor and stator blading were used in the design of the tandem blading. Rotor inlet hub/tip ratio was 0.8. Design values of rotor tip velocity and stage pressure ratio were 757 ft/sec and 1.30, respectively.

Brent, J. A.↗

Discrete rotor noise.

Description of a single unified theory to account generally for the discrete radiation from the whole family of heavily loaded axial flow rotors, including helicopter rotors, propellers, and compressors. The approach used is to analyze, in a Fourier way, the periodic blade loading variation (azimuth profile) into blade loading harmonics (BLH) and then sum the total radiation from each BLH. The basic differences between high and low solidity rotor spectrums are considered, emphasizing the difference between subsonic and supersonic rotor noise. The special effect of helicopter blade slap and compressor rotor-stator interaction is discussed, and measured rotor spectrums have been included to help illustrate the theory.

Wright, S. E.↗

Rotor blade boundary layer measurement hardware feasibility demonstration

A traverse mechanism which allows the measurement of the three dimensional boundary layers on a helicopter rotor blade has been built and tested on a full scale rotor to full scale conditions producing centrifugal accelerations in excess of 400 g and Mach numbers of 0.6 and above. Boundary layer velocity profiles have been measured over a range of rotor speeds and blade collective pitch angles. A pressure scanning switch and transducer were also tested on the full scale rotor and found to be insensitive to centrifugal effects within the normal main rotor operating range. The demonstration of the capability to measure boundary layer behavior on helicopter rotor blades represents the first step toward obtaining, in the rotating system, data of a quality comparable to that already existing for flows in the fixed system.

Clark, D. R.↗

Flexible rotor balancing by the influence coefficient method. Part 1: Evaluation of the exact point-speed and least squares procedures

The practical aspects of balancing real, flexible rotors were investigated through inclusion of rotor out-of-roundness data at the measurement probe locations. The computer program was demonstrated to be fully capable of handling out-of-roundness data in the investigation. Testing was performed predominantly with a machine having a 41-inch long, 126-pound rotor. This rotor was operated over a speed range encompassing three rotor-bearing system critical speeds. Both balancing procedures were evaluated for several different conditions of initial rotor unbalance. Safe (and slow) passage through all the critical speeds was obtained after two or three balancing runs in most cases. The Least Squares procedure was found to be generally equivalent in capability to the Exact Point-Speed procedure for the configurations studies. (U)

Tessarzik, J. M.↗

Single stage experimental evaluation of tandem-airfoil rotor and stator blading for compressors. Part 4: Data and performance for stage B

Stage B, composed of tandem-airfoil rotor B and stator B, was tested with uniform inlet flow and with hub radial, tip radial and 90 degree one-per-revolution circumferential distortion of the inlet flow as part of an overall program to evaluate the effectiveness of tandem airfoils for increasing the design point loading capability and stable operating range of rotor and stator blading. The results of this series of tests provide overall performance and blade element data for evaluating: (1) the potential of tandem blading for extending the loading limit and stable operating range of a stage representative of a middle stage of an advanced high pressure compressor, (2) the effect of loading split between the two airfoils in tandem on the performance of tandem blading, and (3) the effects of inlet flow distortion on the stage performance. The rotor had an inlet hub/tip ratio of 0.8 and a design tip velocity of 757 ft/sec. With uniform inlet flow, rotor B achieved a maximum adiabatic efficiency of 88.4% at design equivalent rotor speed and a pressure ratio of 1.31. The stage maximum adiabatic efficiency at design equivalent rotor speed with uniform inlet flow was 82.5% at a pressure ratio of 1.28. Tip radial and circumferential distortion of the inlet flow caused substantial reductions in surge margin.

Brent, J. A.↗

Leading edge serrations which reduce the noise of low-speed rotors

Acoustic effects of serrated brass strips attached near the leading edges of two different size rotors were investigated. The two bladed rotors were tested in hover. Rotor rotational speed, blade angle, serration shape, and serration position were varied. The serrations were more effective as noise suppressors at rotor tip speeds less than 135 m/sec (444 ft/sec) than at higher speeds. high frequency noise was reduced but the low frequency rotational noise was little affected. Noise reductions from 4 to 8 db overall sound pressure level and 3 to 17 db in the upper octave bands were achieved on the 1.52 m (5.0 ft) diameter rotor. Noise reductions up to 4 db overall sound pressure level were measured for the 2.59 m (8.5 ft) diameter rotor at some conditions.

Soderman, P. T.↗

Flexible rotor balancing by the influence coefficient method: Multiple critical speeds with rigid or flexible supports

Experimental tests were conducted to demonstrate the ability of the influence coefficient method to achieve precise balance of flexible rotors of virtually any design for operation through virtually any speed range. Various practical aspects of flexible-rotor balancing were investigated. Tests were made on a laboratory quality machine having a 122 cm (48 in.) long rotor weighing 50 kg (110 lb) and covering a speed range up to 18000 rpm. The balancing method was in every instance effective, practical, and economical and permitted safe rotor operation over the full speed range covering four rotor bending critical speeds. Improved correction weight removal methods for rotor balancing were investigated. Material removal from a rotating disk was demonstrated through application of a commercially available laser.

Tessarzik, J. M.↗

Effects of four inlet and outlet tip-annulus-area blockage configurations on the performance of an axial-flow fan rotor

An axial-flow fan rotor was tested with four configurations of tip-annulus-area blockage to speeds as high as 0.8 of design speed. The rotor performance with the four blockage configurations is compared with the unblocked rotor performance and with blockage configurations previously investigated. The blockage configurations enable the rotor to operate in a stable condition, to much lower flows than the unblocked rotor, with no evidence of rotating stall. The blockage configurations were effective in reducing rotor torque and weight flow but were accompanied by reductions in pressure ratio and efficiency.

Osborn, W. M.↗

Design of a squeeze-film damper for a multi-mass flexible rotor

A single mass flexible rotor analysis was used to optimize the stiffness and damping of a flexible support for a symmetric five-mass rotor. The flexible support attenuates the rotor motions and forces transmitted to the support bearings when the rotor operates through and above its first bending critical speed. An oil squeeze-film damper was designed based on short bearing lubrication theory. The damper design was verified by an unbalance response computer program. Rotor amplitudes were reduced by a factor of 16 and loads reduced by a factor of 36 compared with the same rotor on rigid bearing supports.

Cunningham, R. E.↗

Load and stability measurements on a soft-inplane rotor system incorporating elastomeric lead-lag dampers

An experimental investigation was conducted of the dynamic response and inplane stability associated with a new soft-inplane helicopter rotor. The unique feature of this rotor was the use of an internal elastomeric damper to restrain the blade inplane motion about the lead-lag hinge. The properties of the elastomer were selected to provide both a nominal first inplane frequency ratio of 0.65 and sufficient damping to eliminate the need for additional external damping sources to prevent ground resonance on a typical fuselage structure. For this investigation a 1/5-scale aeroelastic model was used to represent the rotor. The four-blade model had a diameter of 3.05 m (10 ft) and a solidity of 0.103. The first out-of-plane frequency ratio was 1.06. The model was tested in hover and in forward flight up to an advance ratio of 0.45. At each forward speed the rotor lift was varied up to simulated maneuver conditions. The measured rotor loads and response were within acceptable limits, and no adverse response qualities were observed. Moderate out-of-plane hub moments were measured, even for zero lift, to indicate the beneficial control power available for this design. Blade inplane stability testing indicated that the rotor system damping remained at moderate levels throughout the operating envelope.

Weller, W. H.↗

Characteristics of the near wake of a compressor or fan rotor blade

Research reported in this paper covers an experimental investigation of the rotor wake. The experimental investigation included a study of the mean velocity, turbulence intensity, and Reynolds stress variations across the wake of a lightly loaded rotor blade at various axial and radial locations. Only the mean velocity data and their interpretation is presented in this paper. Measurements were carried out with a triaxial probe; rotating with the rotor and stationary behind the rotor. Also, measurements were made with a spherical head static pressure probe rotating with the rotor. Wakes were measured at various incidences to discern the effect of blade loading on the rotor wake. The wake is found to be three dimensional in nature with appreciable radial velocity. The measurements close to the blade trailing edge indicate that the decay of the wake is rapid in this region. The wake data is correlated to derive expressions for the profile and decay of all the components.

Reynolds, B.↗

Rotary-wing aerodynamics. Volume 1: Basic theories of rotor aerodynamics with application to helicopters

The concept of rotary-wing aircraft in general is defined. The energy effectiveness of helicopters is compared with that of other static thrust generators in hover, as well as with various air and ground vehicles in forward translation. The most important aspects of rotor-blade dynamics and rotor control are reviewed. The simple physicomathematical model of the rotor offered by the momentum theory is introduced and its usefulness and limitations are assessed. The combined blade-element and momentum theory approach, which provides greater accuracy in performance predictions, is described as well as the vortex theory which models a rotor blade by means of a vortex filament or vorticity surface. The application of the velocity and acceleration potential theory to the determination of flow fields around three dimensional, non-rotating bodies as well as to rotor aerodynamic problems is described. Airfoil sections suitable for rotors are also considered.

Stepniewski, W. Z.↗

The role of rotor impedance in the vibration analysis of rotorcraft

In an improved method which retains the advantage of separate treatment of rotor and airframe, the rotor impedance is used to correct the input to the airframe. This improved method is illustrated for a strongly idealized case of vertical excitation and then for rolling and pitching moment excitation of a four bladed hingeless rotor on an up-focussing flexible mount. Contrary to the usual approach that represents aeroelastic blade motions by a series of normal blade modes in vacuum, the aeroelastic rotor impedances are computed directly with a finite blade element method that includes aerodynamics. The rotor impedance matrix for three or more blades is determined from the root moment impedance for a single blade by a simple multiblade transformation rule. Force and moment amplitudes transferred from the rotor to the support are found to be critically dependent on the support dynamics.

Hohenemser, K. H.↗

Calculated hovering helicopter flight dynamics with a circulation-controlled rotor

The flight dynamics of a hovering helicopter with a circulation-controlled rotor are analyzed. The influence of the rotor blowing coefficient on the calculated eigenvalues of the helicopter motion is examined for a range of values of the rotor lift and the blade flap frequency. The control characteristics of a helicopter with a circulation-controlled rotor are discussed. The principal effect of the blowing is a reduction in the rotor speed stability derivative. Above a critical level of blowing coefficient, which depends on the flap frequency and rotor lift, negative speed stability is produced and the dynamic characteristics of the helicopter are radically altered. The handling qualities of a helicopter with negative speed stability are probably unacceptable without a stability augmentation system.

Johnson, W.↗

An acoustical study of the XV-15 Tilt Rotor Research Aircraft

Acoustic data were obtained during a full-scale test of the XV-15 Tilt Rotor Research Aircraft in the Ames 40- by 80-Foot Wind Tunnel. The XV-15 has two 25-ft-diameter, three-bladed rotors at the tips of a 32-ft span wing. The rotors are used as lifting rotors, as propellers, and in various intermediate stages. Acoustic waveforms, dBA, and spectra as functions of different rotor conditions are presented and discussed. The noise level was found to be sensitive to change in rotor-disk angle of attack in the helicopter configuration. Much higher noise levels and harmonic contents were found in the helicopter mode than in the airplane mode. The measurements are compared with existing theoretical predictions which include wind-tunnel wall reflections.

Lee, A.↗

Elastomer mounted rotors - An alternative for smoother running turbomachinery

This paper describes the design of elastomeric bearing supports for a rotor built to simulate the power turbine of an advanced gas turbine engine which traverses two bending critical speeds. The elastomer dampers were constructed so as to minimize rotor dynamic response at the critical speeds. Results are presented of unbalance response tests performed with two different elastomer materials. These results showed that the resonances on the elastomer-mounted rotor were well damped for both elastomer materials and showed linear response to the unbalance weights used for response testing. Additional tests were performed using solid steel supports at either end (hand-mounted), which resulted in drastically increased sensitivity and nonlinear response, and with steel supports in one end of the rotor and the elastomer at the other, which yielded results which were between the soft- and hard-mounted cases. It is concluded that elastomeric supports are a viable alternative to other methods of mounting flexible rotors, that damping was well in excess of predictions and that elastomeric supports are tolerant of small rotor misalignments.

Tecza, J. A.↗