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At least 451 records · Page 25

High Fidelity Digital Twins for BWRX-300 Critical Systems

This project developed and demonstrated digital-twin technology for advanced nuclear systems under the ARPA-E GEMINA program, with a focus on the BWRX-300 small modular reactor. The primary objective was to reduce operation and maintenance (O&M) costs through predictive health monitoring and model-based fault detection. The project combined MIT’s high-fidelity physics models and machine-learning and digital-twin algorithms, and GE Hitachi’s digital-twin algorithms and operational expertise to build physics-based digital twins capable of real-time system monitoring and maintenance scheduling.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advanced Load Forecasting

This presentation presents information about electric utility load forecasting in the U.S. It provides an overview of load forecasting and describes the current state of the industry. Current load forecasting challenges, opportunities, and interests are presented, including feedback from a 2024 workshop on Integrated Distribution System Planning. The presentation also describes a variety of NREL tools and capabilities that support utility load forecasting efforts. This was presented as part of NREL's Utility Planning Resources for Energy Transition Webinar Series.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Identifying the Accuracy of Surface Roughness for Metal Additive Manufacturing Parts Captured with Computed Tomography Scanning

Conventional surface roughness measurement techniques require direct access to internal surfaces, often necessitating destructive sectioning of test articles. Computed tomography (CT) offers a non-destructive alternative for internal surface characterization, but its application in metrology remains unstandardized and sensitive to machine resolution and operator technique. This study investigates the feasibility of using CT scanning to quantify areal surface roughness in metal AM heat exchanger tubes with three distinct internal geometries: ribbed, discrete W, and featureless. CT-derived surface parameters were extracted using custom Python scripts and compared to measurements obtained from a focus variation microscope calibrated against a known standard. Results show that CT-based roughness measurements closely matched microscope values for the discrete W specimen, deviations between CT and microscope measurements were minimal—less than 1 µm—indicating reliable reconstruction. In contrast, the ribbed and featureless specimens, with lower roughness values showed greater discrepancies. The findings suggest that CT scanning can be a viable non-destructive metrology tool for AM parts with surface roughness above approximately 8 µm. For smoother surfaces, current CT capabilities may not provide sufficient accuracy, highlighting the need for resolution-aware workflows and further standardization in CT-based surface metrology.

36 MATERIALS SCIENCE↗

Development of the HyStEP Device

With the introduction of more fuel cell electric vehicles (FCEVs) on U.S. roadways, especially in California, the need for available hydrogen refueling stations is growing. While funding from the California Energy Commission is helping to solve this problem, solutions need to be developed and implemented to help reduce the time to commission a hydrogen station. The current practice of hydrogen station acceptance can take months because each vehicle manufacturer conducts their own testing and evaluation. This process is not practical or sufficient to support the timely development of a hydrogen fueling station network. To address this issue, as part of the Hydrogen Fueling Infrastructure Research and Station Technology (H2FIRST) Project Sandia National Laboratories and the National Renewable Energy Laboratory along with a team of stakeholders and contractor Powertech Labs has developed the Hydrogen Station Equipment Performance (HyStEP) Device. The HyStEP Device is intended to be a surrogate for FCEVs that can be used to collect data on hydrogen station fueling performance. The device includes three Type IV 70 MPa tanks capable of storing a total of 9 kg H2 that are instrumented with pressure and temperature sensors. The tanks can be used individually or in parallel to simulate small, medium, and large fuel systems. The tanks are connected to a 70 MPa receptacle equipped with pressure and temperature sensor as well as infrared communications integrated with a data acquisition, analysis, and control system. The HyStEP Device is capable of performing tests defined in the test method standard CSA HGV 4.3 and providing the data needed to ensure that hydrogen stations meet the fueling protocol standard SAE J2601-2014. These include IrDA communication tests, fault detection tests, and communication and non-communication fueling.

30 DIRECT ENERGY CONVERSION↗

DOE Award No.: DE-FE0023919 Phase 3 Scientific/Technical Report

This is the Phase 3 Report for the ‘Deepwater Methane Hydrate Characterization and Scientific Assessment or Genesis of Methane Hydrates in the Gulf of Mexico (GOM2)’ research project (DOE Award No. DE-FE0023919). The report summarizes activities from January 16, 2018 to September 30, 2019. The project is led by the University of Texas at Austin (UT). The objective is to gain insight into the nature, formation, occurrence and physical properties of methane hydrate-bearing sediments for the purpose of methane hydrate resource appraisal through the planning and execution of drilling, coring, logging, testing and analytical activities that assess the geologic occurrence, regional context, and characteristics of marine methane hydrate deposits in the Gulf of Mexico outer continental shelf (OCS). We determined that it would not be possible to pursue the project with the International Ocean Discovery Program (IODP) and then developed a revised science and operations plan to maximize the science using a commercial vessel within the budget that is available. We improved the scientific capability of the UT pressure core center by adding the ability to X-ray pressure cores, and the ability to cut and store multiple core samples for experimental analysis. We transferred pressure cores to peer institutions, including the National Energy Technology Lab (NETL) the United States Geological Survey (USGS Woods Hole). We made advances in understanding the composition and source of gasses locked in the methane hydrate from Green Canyon 955 (GC-955). We developed approaches to determine the in-situ salinity of hydrate-bearing samples, revealing that the in situ salinity of the GC 955 reservoir is just above that of seawater. We determined that the GC-955 hydrate reservoir is composed of sandy silt with a high concentration of hydrate interbedded with clayey silt with no hydrate present. We determined that some or all of the intervals bounding the hydrate reservoir are composed of material similar to the reservoir (sandy silt with hydrate and clayey silt with no hydrate), but with a lower net to gross. We determined that the reservoir effective permeability at a hydrate saturation of ~80-90 % is ~0.1 mD (or 1.0×10-16 m2) to ~0.5 mD (or 5.0×10-16 m2) and the intrinsic permeability is ~12 mD (or 1.2×10-14 m2). The GC-955 reservoir in-situ porosity of sandy silt is 0.38 to 0.40 and is largely independent of effective stress, and that the porosity of clayey silt is 0.33 at an in situ effective stress of 3.8 MPa to ~0.37 at zero effective stress. We developed a systematic, repeatable approach to studying hydrate reservoir properties by reconstituting individual lithofacies from dissociated pressure cores. We determined index properties of GC-955 reservoir, including liquid limit and plasticity, porosity, capillary behavior, and particle size distribution. We developed a more robust pressure coring technology. We finalized and published the UT-GOM2-1 Expedition Volume and we finalized a dedicated volume on the UT-GOM2-1 expedition that will be published in the American Association of Petroleum Geologists Bulletin (AAPG) in spring 2020.

03 NATURAL GAS↗

Large Gas Electron Multiplier Trackers for Super Bigbite Spectrometer at Jefferson lab Hall A

The 12 GeV upgrade at Jefferson Lab (JLAB) makes many exciting nuclear experiments possible. These experiments also require new high performance instrumentation. The Super Bigbite Spectrometer (SBS) was proposed to perform a series of high precision nucleon form factor experiments at large momentum transfer. The SBS will be capable of operating at a very high luminosity and provide a large solid angle acceptance of 76 msr. SBS will be equipped with a double focal plane polarimeter. Thus, SBS will have three large trackers made of Gas Electron Multiplier (GEM) chambers. The first, second, and third trackers will consist of six, four, and four tracking layers respectively. When completed in 2017, the SBS GEM trackers will form one of the largest sets of GEM chambers in the world. The GEM trackers allow the SBS to operate under high background rates over 500 kHz/cm2, while providing an excellent spatial resolution of 70 ?m. The first tracker will be constructed at the Istituto Nazionale di Fisica Nucleare in Italy, while the second and third trackers will be built at the University of Virginia. In 2012, the first UVa SBS GEM chamber prototype was successfully constructed and tested. The GEM chamber construction details and test results will be presented in this talk.

Saenboonruang, Kiadtisak↗

Identifying Key Proteins in Hg Methylation Pathways of Desulfovibrio by Global Proteomics (Final Report)

Hg is a wide-spread contaminant in the environment and is toxic in all of its various forms. Organomercurials (RHg + ) and mercuric ion (Hg 2+ ) directly inactivate proteins by binding to their cysteine or selenocysteine residues. In our previous collaborative project involving the Summers, Miller and Lipton laboratories, we developed a high-throughput, mass spectrometry-based global proteomics approach using the 7 stable isotopes of Hg to identify proteins from phenylmercury-exposed E. coli cells that form stable PhHg-adducts. The two overall objectives of this subsequent collaborative project were (1) to expand our novel organomercury-proteomics capability for use with inorganic ionic (HgX 2 ) exposure and (2) to use this new capability to identify Hg-protein adducts in methylating and non-methylating Desulfovibrio exposed to inorganic ionic HgX 2 and test whether those identified uniquely in methylating bacteria are involved in the methylation pathway. The specific objectives and accomplishments of the Miller lab in this project included: Development of algorithms for analysis of the Hg-proteomic mass spectrometry data to identify and quantify Hg-adducted peptides and other trends in the data.

59 BASIC BIOLOGICAL SCIENCES↗

Risk-informed Hierarchical Control of Behind-the-Meter DERs with AMI Data Integration (Final Technical Report)

This project addresses several key barriers to implement the next generation demand response applications and provides a clear understanding of implementing hierarchical and standalone control using AMI data. Through this program, Eaton has developed and tested a meter-as-a-controller prototype with the help of other partners--- National Renewable Energy Laboratory (NREL), Electric Power Research Institute (EPRI), Pecan St Inc. (PSI), and Delaware Electric Cooperative (DEC). The controller can utilize residential controllable loads such as heating, ventilation, and air conditioner (HVAC), electric water heater and distributed energy resources like solar PV and battery energy storage systems for off-setting the demand that is required from the grid, thus providing reliable grid-services for demand reduction or peak shaving. The controller is also capable of coordinating the resources of the premises for better management and energy efficiency while meeting the comfort bound of the premises owner as quality-of-service. The development has been demonstrated in a three virtual-home setup at system performance lab of NREL with real appliances (HVAC, electric water heater, solar PV, and battery). The technology has also been proved through laboratory and field demonstration with successful interconnectivity (e.g., end-to-end communication and data exchange) between the residential appliances and utility through the RF network at Delaware Electric Co-op (DEC) in Delaware.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

2014 WSEAT X-Prize

The 2014 WSEAT X-Prize is modeled as a double blind study to challenge the computational and material mechanics communities methodologies to develop better capabilities in modeling and experimentation to predict the failure in ductile metals. The challenge is presented as a distinct, yet relatively, simple geometry with all reported modeling predictions blind to each of the modeling teams. The experimental testing is validated by two independent test labs to confirm the experimentally observed behavior and results are unbiased and repeatable. The WSEAT X-Prize was issued to both external participants and internal participants as the Sandia Fracture Challenge 2 (SFC2) on May 30, 2014. A Challenge Supplemental Information Packet was sent to participants on August 13, 2014 to Prior years SFCs focused on the ability to predict failures under a quasi-static loading condition that focused on either a shear or tensile-dominated failure mode. This year’s challenge focuses on a geometry with a shear and/or tensile-dominated failure mode influenced by a moderate strain-rate ductile fracture in a metallic alloy.

36 MATERIALS SCIENCE↗

NREL Facilities Accelerate Marine Energy Technology Development [Poster]

Once marine energy device developers have a theoretical design in mind, it's time to transform that idea into a commercially ready device. And for that, they can turn to experts at the National Renewable Energy Laboratory (NREL). NREL's marine energy researchers have extensive experience moving technology ideas from prototype manufacturing through laboratory and field validation. The lab's facilities cover five phases of the validation life cycle to ensure marine energy technologies can survive harsh open-water environments. From prototype fabrication to grid integration at all scales, NREL offers end-to-end marine energy device design and validation capabilities.

16 TIDAL AND WAVE POWER↗

LDRD for a high-current polarized-beam photogun

The electron accelerator driving the Ce+BAF conversion target requires a spin-polarized photogun capable of delivering a CW beam current of at least 1 mA. As the high beam current limits the useful operating time of the gun between photocathode reactivations due to ion back-bombardment, it is critical to increase the charge lifetime. A Jefferson Lab LDRD project aims to calibrate the simulation models needed to predict photocathode lifetime as a function of electrostatic optics and drive laser parameters in order to design a gun providing at least 1000 C charge lifetime. A prototype gun demonstrating the validity of the scaling predictions will be built and tested at the Gun Test Stand. I will describe the background and progress of this project and give an outlook on the expected performance.

Bruker, Max [Thomas Jefferson National Accelerator↗

Surrogate Post-Detonation Urban Debris (SPUD): Standard Reference Materials 4600 and 4601

If a terrorist nuclear explosion were to occur in the United States, high-quality (accurate and precise) legally defensible nuclear forensics measurements will be required to assure the certainty and confidence needed, for conclusions drawn from these data will be coupled with law enforcement and intelligence information for the purposes of attribution and retribution. Standard Reference Materials (SRMs)/Certified Reference Materials (CRMs) establish the traceability, accuracy, and precision of nuclear forensic measurements and provide the ability to benchmark measurement methods essential to meeting the requirements of legal scrutiny. Currently there is a critical shortage of key SRMs/CRMs required for accurate and precise measurements that are fundamental to nuclear measurements supporting pre- and post-detonation nuclear forensics. Supplies either do not exist, are not good enough, are in short supply, and/or are very expensive. The radionuclide measurement techniques and data quality objectives for pre- and post-detonation nuclear forensics are quite different than the applications for which the current suite of available SRMs/CRMs was developed. Specifically, 1) modern mass spectrometry methods have largely replaced traditional activity-based measurement methods for quantifying small quantities of long-lived radionuclides and most trace radionuclide SRMs/CRMs are certified for activity and are thus not adequate for current applications, 2) modern instrumental methods are capable of higher precision than historic measurement techniques, and in some cases exceed the precision of the available SRMs/CRMs, and 3) the quality assurance requirements for pre- and post-detonation nuclear forensics are such that the existing cadre of SRMs/CRMs does not adequately support the needs for method validation. There are numerous governmental stakeholders both within the US (DOE, DoD) and internationally (IAEA, JRC-ITU) whose missions are either directly involved with nuclear forensics measurements or rely on the forensic data obtained to make the exacting policy decisions (DOJ (FBI), DHS, CIA, DIA, DoD) associated with disrupting the production of illicit nuclear materials, interdicted nuclear materials or a nuclear/radiological detonation event. Starting in 2008 the DHS NTNFC, in collaboration with NBL and NIST, took on the production of suitable SRMs/CRMs for the pre-detonation nuclear forensics community. Two CRMs have been released since the start of this effort and two more are slated for completion in 2016. More recently, NIST, as a part of its mission as the US National Metrology Institute (NMI) to deliver standards (providing traceability) and foster homeland security, has launched the first certification campaign of a measurement traceable post nuclear detonation SRM. NIST, in cooperation with partner labs (AFIT (DoD), FBI (DOJ), and NPL) and with support from the FBI, has developed two Surrogate Post-Detonation Urban Debris (SPUD) Standard Reference Materials (SRMs) - SRM 4600 and 4601. These SRMs have been developed to simulate the expected debris mixture from the detonation of an Improvised Nuclear Device (IND) in an urban environment, which is capable of producing fresh fission as well as activation products. The elemental composition of the vitrified debris materials is a composite of minerals and metals characteristic of the concrete and steel, the building materials that would be exposed to a nuclear detonation and whose resulting activation products would be found in rubble samples collected for forensics evidence and attribution. Additionally, because post-detonation samples would also contain short-lived fission products, the debris materials have been doped with Uranium (U). To create the nuclear fission products, samples of the SPUD materials can be placed in a well-characterized nuclear reactor and exposed to a set neutron flux and energy, causing the encased U atoms to split and yield short-lived fission products. Because a known amount of U is added to the SPUD materials it is feasible to determine the concentration of the resulting fission products. The subsequent irradiated SPUD glass would be chemically similar to samples that would be generated in an actual detonation, and thus can serve as a standardized reference material for nuclear forensic post detonation measurements. (authors)

61 RADIATION PROTECTION AND DOSIMETRY↗

PULSAR: A High-Repetition-Rate, High-Power, CE Phase-Locked Laser for the J.R. Macdonald Laboratory at Kansas State University

This instrumentation grant funded the development and installation of a state-of-the-art laser system to be used for the DOE funded research at the J.R. Macdonald Laboratory at Kansas State University. Specifically, we purchased a laser based on the KMLABs Red-Dragon design, which has a high repetition rate of 10-20 kHz crucial for multi-parameter coincidence measurements conducted in our lab. This laser system is carrier-envelope phase (CEP) locked and provides pulses as short as 21 fs directly from the amplifier (see details below). In addition, we have developed a pulse compression setup that provides sub 5 fs pulses and a CEP tagging capability that allows for long measurements of CEP dependent processes.

47 OTHER INSTRUMENTATION↗

2017 Report for New LANL Physical Vapor Deposition Capability

There is an urgent need at LANL to achieve uniform, thin film actinide targets that are essential for nuclear physics experiments. The target preparation work is currently performed externally by Professor Walter Loveland at Oregon State University, who has made various evaporated actinide targets such as Th and U for use on several nuclear physics measurements at LANSCE. We are developing a vapor deposition capability, with the goal of evaporating Th and U in the Actinide Research Facility (ARF) at TA-48. In the future we plan to expand this work to evaporating transuranic elements, such as Pu. The ARF is the optimal location for evaporating actinides because this lab is specifically dedicated to actinide research. There are numerous instruments in the ARF that can be used to provide detailed characterization of the evaporated thin films such as: Table top Scanning Electron Microscope, In-situ X-Ray Diffraction, and 3D Raman spectroscopy. These techniques have the ability to determine the uniformity, surface characterization, and composition of the deposits.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

SRF Cavity Fault Classification and Prediction at Jefferson Lab

Over the last few years several machine learning projects at Jefferson Lab have had a common focus to optimize operation of superconducting RF (SRF) cavities in the Continuous Electron Beam Accelerator Facility (CEBAF). In this talk we highlight work to identify and classify types of faults from C100-type cavities and then to extend those capabilities to provide real-time fault prediction. Early prediction may enable mitigation strategies to prevent some types of faults. In our approach we apply a two-step fault prediction pipeline. In the first step, a model distinguishes between faulty and normal signals. In the second step, signals flagged as faulty by the first model are classified into one of seven fault types based on learned signatures in the data. Initial results show that our model can successfully predict most fault types 200 ms before onset. In additional to model performance, we also highlight challenges in working with real-world data and challenges for deploying models.

Tennant, C.↗

Lead tungstate calorimeters at Jefferson Lab and perspectives for the Electron–Ion Collider

Electromagnetic calorimeters based on PbWO4 scintillating crystals have a widespread applica- tion in experiments at different accelerator facilities such as CERN, FNAL, GSI, and Jefferson Lab. The unique properties of PbWO4 crystals, including a small radiation length and Molire radius, make them ideal for building high-granularity, radiation-hard detectors. This enables excellent spa- tial separation and energy resolution of reconstructed electromagnetic showers, making PbWO4 crystals the material of choice for numerous experiments. Lead tungstate calorimeters have been successfully used in several experiments at Jefferson Lab. Two large-scale detectors have been re- cently fabricated for future experiments : the Neutral Particle Spectrometer and the lead tungstate calorimeter of the GlueX detector. The future application of PbWO4 crystals in the ElectronIon Collider further highlights their ongoing importance in advancing experimental capabilities. In planning new experiments, the development of calorimeter instrumentation technologies becomes paramount. The integration of modern photodetectors, such as Silicon photomultipliers that are capable of operating in strong magnetic fields, and the implementation of streaming readout data acquisition systems, sophisticated shower reconstruction algorithms, and real-time data analysis are some examples of the continuously growing requirements of experimental setups. I will give an overview of the lead tungstate scintillating calorimeters and discuss some recent advancement in the calorimeter instrumentation.

Somov, Alexander↗

Additive Manufacturing Case Study

Geothermal technologies include an extremely wide range of products required for well construction, completion, production, intervention and surface energy conversion activities. Many of these products are geometrically complex, require multi-step and highly specialized fabrication processes, and are expensive due to the low production numbers typically associated with the geothermal market. These challenges along with the high temperature demands of the geothermal environment have also hindered the adoption of many tools routinely used in the oil & gas industry.Recent advancements in Additive Manufacturing (AM) materials of construction, build volumes and part quality have transitioned the technology from primarily cosmetic prototyping applications to the point where AM can be used to make production parts, even for the most demanding applications. These improved AM capabilities along with the inherent ability of AM to produce complex parts and, in some cases, geometries that cannot be manufactured using conventional casting, machining and joining fabrication approaches motivate an exploration of its potential to positively impact geothermal well construction and operations technologies.Sandia National Labs collaborated with Oak Ridge National Laboratory on a case study examining additive manufacturing opportunities for Geothermal applications. The study focused on designing components with improved performance characteristics that cannot be fabricated conventionally. A rotor for a downhole motor was chosen based on the potential for improving its rotational dynamics. Topology optimization was used as a design method to reduce the rotational inertia of the part while preserving sufficient rotational stiffness to transmit the torque required for the drilling application. The optimization resulted in a nearly 50% reduction in polar moment of inertia while maintaining other desired performance characteristics. The design developed using the topology optimization approach was fabricated using additive manufacturing and cannot be fabricated conventionally. This paper will discuss the design approach, performance improvements and manufacturing methods used to produce the part.

Polsky, Yarom↗

Co-Simulation of PSS/E, OpenDSS, and PSCAD for Power Systems Stability Analysis With Inverter-Based Resources: Preprint

The increasing penetration of inverter-based resources (IBRs) is reshaping the dynamic behavior of power systems. IEEE standard 1547-2018 suggests that distributed energy resources (DERs) should provide grid services such as voltage and frequency supports. On the other hand, dynamic events caused by IBRs such as sub-synchronous oscillation have been reported. These developments necessitate improvement in the current modeling capabilities to better understand the interdependencies within power systems. These include interactions between transmission and distribution systems, among IBRs themselves, and between IBRs and conventional resources. In this paper, we present a co-simulation model integrating PSS/E, OpenDSS, and PSCAD to analyze IBR impacts on the stability of transmission and distribution systems. A key challenge in developing a co-simulation model is ensuring interoperability among different simulators (interfacing and data flow) while maintaining accurate results. Using the developed model, we simulate the impact of IBRs on power systems in two test cases: 1) fault ride through (FRT) capability during a generation trip contingency; 2) IBR-induced sub-synchronous oscillation. The results show the effectiveness of the co-simulation model.

24 POWER TRANSMISSION AND DISTRIBUTION↗