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At least 451 records · Page 25

Evaluation of flow and heat transfer inside lean pre-mixed combustor systems under reacting flow conditions

The objective of the present work was to develop methodologies to measure heat transfer within a reacting gas turbine combustor. To accomplish this, an optically accessible research combustor system was designed and constructed at Virginia Tech, capable of operating at 650 K inlet temperature, maximum air mass flow rates of 1.3 kg/s, and flame temperatures over 1800 K. Flow and heat transfer measurements at non-reacting and reacting conditions were carried out for Reynolds numbers (Re) with respect to the combustor diameter ranging from ~11 500 to ~140 000 (depending on the condition). Particle Image Velocimetry (PIV) was used to measure the non-reacting flow field within the burner, leading to the identification of coherent structures in the flow that accounted for over 30% of the flow fluctuation kinetic energy along the swirling jet shear layers. The capability of infrared (IR) thermography to image surface temperatures through a fused silica (quartz) glass was demonstrated at non-reacting conditions. IR thermography was then used to measure the non-reacting steady state heat transfer along the combustor liner. A peak in heat transfer was identified at ~1 nozzle diameter downstream of the combustor dome plate. The peak Nusselt number along the liner was over 18 times higher than that predicted from fully developed turbulent pipe flow correlations, which have traditionally been used to estimate flame side combustor heat transfer. For the reacting measurements, a novel time-dependent heat transfer methodology was developed that allowed for the investigation of transient heat loads, including those occurring during engine ignition and shutdown. The methodology was validated at non-reacting conditions, by comparing results from an experiment with changing flow temperature, to the results obtained at steady state. The difference between the time-dependent and the steady state measurements were between 3% and 17.3% for different mass flow conditions. The time-dependent methodology was applied to reacting conditions for combustor Reynolds numbers of ~12 000 and ~24 000. At an equivalence ratio of ~0.5 and a combustor Reynolds number of ~12 000, the peak heat load location in reaction was shifted downstream by 0.2 nozzle diameters compared to the non-reacting cases. At higher equivalence ratios, and more visibly at a Reynolds number of ~24 000, the heat transfer distribution along the combustor liner exhibited two peaks, upstream and downstream of the impingement location (X/DN = 0.8-1.0 and X/DN ≈ 2.5). Reacting PIV was performed at Re = 12 000 showing the presence of a strong corner recirculation, which could potentially convect reactants upstream of the impingement point, leading to the double peak structure observed. The methodologies developed have provided insight into heat transfer within gas turbine combustors. The methods can be used to explore additional conditions and expand the dataset beyond what is presented, to fully characterize reacting combustor heat transfer.

42 ENGINEERING↗

Thermal Modeling Studies for Active Storage Modules in the Calvert Cliffs ISFSI

Temperature measurements obtained for two storage modules in the Calvert Cliffs Nuclear Power Station’s Independent Spent Fuel Storage Installation (ISFSI) as part of the Used Fuel Disposition Campaign of the Department of Energy (DOE) were used to perform validation and sensitivity studies on detailed computational fluid dynamics (CFD) models of the concrete storage modules, including the dry storage canister within the modules. The storage modules in the Calvert Cliffs Nuclear Power Station’s ISFSI are a site-specific version of the standard NUHOMS® HSM. The two modules inspected each contained a 24P DSC loaded with 24 CE 14x14 spent fuel assemblies. The thermal analysis was performed using the STAR-CCM+ package, and the models developed for the specific ISFSI modules yielded temperature predictions in actual storage conditions for the concrete structure, the DSC and its contents, including preliminary estimates of fuel cladding temperatures for the used nuclear fuel. The results of this work demonstrate that existing CFD modeling tools can be used to obtain reasonable and accurate detailed representations of spent fuel storage systems with realistic decay heat loadings when the model omits specific conservatisms and bounding assumptions normally used in design-basis and safety-basis calculations. This paper presents sensitivity studies on modeling detail (for the storage module and the DSC), boundary conditions, and decay heat load, to evaluate the effect of the modeling approach on predicted temperatures and temperature distributions. Because nearly all degradation mechanisms for materials and structures comprising dry storage and transportation systems are dependent on temperature, accurate characterization of local temperatures and temperature gradients that the various components of these systems will experience over the entire storage period has been identified as a primary requirement for evaluation of very long term storage of used nuclear fuel.

long term storage↗

Review of Test Procedure for Determining HSPFs of Residential Variable-Speed Heat Pumps

This report reviews the suitability of the existing Heating Seasonal Performance Factor (HSPF) ratings and testing requirements for the current generation of variable-speed (VS) air-source heat pumps. Recent field test results indicate larger discrepancies between rated HSPF and field-observed HSPF for VS models than for single-speed models in the same houses. These findings suggest that the heating season test and ratings procedure should be revisited for VS heat pumps. The ratings and testing procedures are described in ANSI/AHRI 210/240 (2008) for single-speed, two-capacity, and variable-speed units. Analysis of manufacturer and independent test performance data on VS units reveals why the current VS testing/ratings procedure results in overly optimistic HSPF ratings for some VS units relative to other types of heat pumps. This is due to a combination of extrapolation of low speed test data beyond the originally anticipated ambient temperature operating range and the constraints of unit controls, which prevent low speed operation over the range of ambient temperatures assumed in the procedure for low speed. As a result, the HSPFs of such units are being overpredicted relative to those for single- and two-capacity designs. This overprediction has been found to be significantly reduced by use in the HSPF ratings procedure of an alternative higher-load heating load line, described in a companion report (Rice et al., 2015).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Controlling the size of non-axisymmetric magnetic footprints using resonant magnetic perturbations

The structure of the non-axisymmetric heat load distribution at the divertor plates is determined not only by the toroidal but also from the poloidal spectrum of non-axisymmetric field perturbations. Whether they are intrinsic, like error fields, or they are applied through 3D coils, the non-axisymmetric fields produce complex 3D edge magnetic topologies (footprints) that alter the properties of the heat and particle flux distributions on the divertor target plates. In this manuscript, a study of the impact of applied 3D field poloidal spectrum on the footprint size and structure is done for the DIII-D tokamak using the resistive MHD code M3D-C1 coupled with the field line tracing code TRIP3D. To resolve the impact of the poloidal spectrum of the magnetic perturbation, the relative phase of the two rows of in-vessel 3D coils used to produce both a n = 2 and a n = 3 perturbation is varied, where n is the toroidal harmonic of the magnetic perturbation. This shows that the largest footprint is predicted when the relative phase of the two rows is close to zero, which is also where the resonant coupling with the plasma is maximized. These results suggest that it will be challenging to decouple the footprint size from the requisite resonant coupling for RMP–ELM control. The correlation between the measured heat load and particle flux distributions at the outer divertor plates in DIII-D and the magnetic measurements is in good agreement with the predicted dependence of the magnetic footprint size on the amplitude of the resonant component of the plasma response.

3D fields↗

Radiative transfer in the electrode region of an arc heater

Radiation from hot gases in the electrode region of an arc heater are discussed. Major original contributions are made: (1) an analytical expression for the radiative heat flux, for an axisymmetric geometry and a grey reflecting wall, is derived, (2) the expression is rendered analytically differentiable/integrable by using appropriate techniques to remove the singularities, and (3), finally a two band model is devised to compute the radiative heat load at the walls in NASA Ames' jet facility. The advantage of using these techniques is that the time taken for the numerical integration is considerably reduced and computation of a 39 x 39 axisymmetric geometry becomes manageable. Fluid equations, representative of a high current arc heater, are numerically solved for an axisymmetric geometry. The computed average heat load of 400 Watts/sq cm using the two band model agrees well with the experimental estimates made at NASA Ames' facility.

Durgapal, P.↗

Design and Testing for a New Thermosyphon Irradiation Vehicle

The High Flux Isotope Reactor (HFIR) at the Oak Ridge National Laboratory (ORNL) requires most materials and all fuel experiments to be placed in a pressure containment vessel to ensure that internal contaminants such as fission products cannot be released into the primary coolant. It also requires that all experiments be capable of withstanding various accident conditions (e.g., loss of coolant) without generating vapor bubbles on the surface of the experiment in the primary coolant. These requirements are intended to artificially increase experiment temperatures by introducing a barrier between the experimental materials and the HFIR coolant, and by reducing heat loads to the HFIR primary coolant, thus ensuring that no boiling can occur. A proposed design for materials irradiation would remove these limitations by providing the required primary containment with an internal cooling flow. This would allow for experiments to be irradiated without concern for coolant contamination (e.g., from cladding failure of advanced fuel pins) or for specimen heat load. This report describes a new materials irradiation experiment design that uses a thermosyphon cooling system to allow experimental materials direct access to a liquid coolant. The new design also increases the range of conditions that can be tested in HFIR. This design will provide a unique capability to validate the performance of current and advanced fuels and materials. Because of limited supporting data for this kind of irradiation vehicle, a test program was initiated to obtain operating data that can be used to (1) qualify the vehicle for operation in HFIR and (2) validate computer models used to perform design- and safety-basis calculations. This report also describes the test facility and experimental data, and it provides a comparison of the experimental data to computer simulations. A total of 51 tests have been completed: four tests with pure steam, 12 tests with argon, and 35 tests with helium. A total of 10 tests were performed at subatmospheric pressure, and four of these were performed with pure steam. One test was conducted at a high power of 92.7 kW, six tests were HFIR startups, and two tests were HFIR loss of offsite power (LOOP). Pressures up to 10 MPa, vapor temperatures up to 583 K (310°C), and heater temperatures above 600 K (327°C) have been reached in these tests. Two computer programs, RELAP5-3D and TRACE, have been used to simulate the tests. The TRACE code has shown good agreement with the test data and has been used to model a variety of tests. This experimental facility has been very useful in demonstrating the viability of this new type of irradiation facility.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Changes made on a 2.7-m long superconducting solenoid magnet cryogenic system that allowed the magnet to be kept cold using 4 K pulse tube coolers

Two 2.7-m long solenoid magnets with a cold mass of 1400 kg were fabricated in between 2007 and 2010. The magnet cryostat outside diameter is ∼1.4 meters and the cryostat length is ∼2.73 meters. The magnet warm bore is 0.4 meters. The magnet was designed to be cooled using three 1.5 W two-stage coolers. In both magnets, three coolers could not keep the cryostat filled with liquid helium. The temperatures of the shield and the tops of the HTS leads were too warm. A 140 W single stage cooler was added to magnet 2 to cool the HTS leads, the shield and the cold mass support intercepts. When the magnet 2 was retested in 2010, the net cooling at 4.2 K was −1.5 W with first-stage temperatures of the four coolers at ∼42 K. The tops of the HTS leads were <50 K, but the shield and cold mass support intercepts remained too warm. The solenoid cryostat and shield were modified during 2011 and 2012 to reduce the 4.2 K heat load and increase the cooling. This magnet was tested in 2012, with five 1.5 W two-stage coolers and the single stage cooler. The changes made in the magnet are described in this report. As a result of the cryostat and shield changes, and adding 3.0 W of cooling at 4.2 K, the net 4.2 K cooling changed from −1.6 W to +5.0 W. About half of the change in net cooling to this magnet was due changes that reduced the shield temperature. This report demonstrates the importance of running the shield cold (∼40 K) and reducing the heat loads from all sources on both the shield and the cold mass.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

CRYogenic Orbital TEstbed Ground Test Article Thermal Analysis

The purpose of this study was to anchor thermal and fluid system models to CRYOTE ground test data. The CRYOTE ground test artide was jointly developed by Innovative Engineering Solutions, United Launch Alliance and NASA KSC. The test article was constructed out of a titanium alloy tank, Sapphire 77 composite skin (similar to G10), an external secondary payload adapter ring, thermal vent system, multi layer insulation and various data acquisition instrumentation. In efforts to understand heat loads throughout this system, the GTA (filled with liquid nitrogen for safety purposes) was subjected to a series of tests in a vacuum chamber at Marshall Space Flight Center. By anchoring analytical models against test data, higher fidelity thermal environment predictions can be made for future flight articles which would eventually demonstrate critical cryogenic fluid management technologies such as system chilldown, transfer, pressure control and long term storage. Significant factors that influenced heat loads included radiative environments, multi-layer insulation performance, tank fill levels and pressures and even contact conductance coefficients. This report demonstrates how analytical thermal/fluid networks were established and includes supporting rationale for specific thermal responses.

Piryk, David↗

Sizing an emergency venting system for a cryogenic dewar

If the vacuum vessel that insulates a cryogenic dewar for a spaceborne experiment prior to launch is damaged, air will leak into the vacuum insulation space. As the sudden heat load causes the pressure to rise in the dewar, a safety disk in the emergency vent line will burst at the design pressure differential to allow vaporized cryogenic fluid to escape. The emergency vent line should be sized such that sufficient gaseous cryogen will be vented to keep the pressure inside the dewar below the design limit. On the other hand, the line should not be so large as to impose an unnecessary heat load on the dewar filled with cryogenic fluid. A vent-line computer program was generated to compute the maximum flow rate allowed for a proposed vent-line system. Parametric studies have been carried out for different burst disk pressure differentials, liquid cryogen ullage, and vent-line sizes.

Liu, C. K.↗

Novel evaporator architecture with entrance-length crossflow-paths for supercritical Organic Rankine Cycles

Here in this article, a novel geometry is proposed for evaporators that are used in Supercritical Organic Rankine Cycles. The proposed geometry consists of successive plenums at several length-scale levels, creating a multi-scale heat exchanger (HX). The channels at the lowest length-scale levels were considered to have their length determined by the thermal entrance-length. Numerical simulations based on turbulent flow correlations for supercritical R134a and water were used to evaluate the performance of heat exchangers. Using the data on pumping power and area of heat exchange, the total present cost was evaluated using a cost model for shell-and-tube heat exchangers. With respect to the shell-and-tube baseline case, the cost per heat load and total costs of new HXs is lowered by approximately 20–26% and 15–30%, respectively. This reduction in present costs of the new HXs were found to be attributed to higher operational costs for the shell-and-tube HXs, as evidenced by the higher pumping power, as well their capital investment costs. The cost savings in the new HX designs compared to those of the shell-and-tube HXs, at similar heat load performance, indicate that the new HX architectures proposed in this paper are valid alternatives to traditional HX designs.

42 ENGINEERING↗

Renewable low-Z wall for fusion reactors with built-in tritium recovery (Final Technical Report)

This project pursued development of a novel renewable plasma-facing wall technology for fusion reactors. The technology is based on a slurry which can be easily delivered by delivery tubes to the reactor wall. The slurry dries at the hot reactor wall into pebble rods which are extruded out into the hot plasma, where the pebbles break off and fall along the reactor wall and can be recovered by gravity and re-used. The falling pebbles carry away heat and tritium and also protect the wall against large scale erosion or redeposition of material. The research focused on carbon-based pebble rods and demonstrated that pebble rods could be produced from slurry with tolerable levels of outgassing on a reactor-relevant timescale (< 5 minutes). Steady-state handling of reactor relevant (up to 50 MW/m 2 ) normal-incidence heat loads was demonstrated. Pebble release velocities were found to be sufficiently small (< 1 m/s) to allow recovery below the vacuum chamber. Tunability of the pebble rod breaking rate was demonstrated by changing the fill fraction of the interpebble matrix which binds the pebbles together. This work could benefit the public by helping move forward the design of commercially viable fusion energy reactors. Designing a first wall for magnetic fusion reactors which can handle the huge heat loads present and also avoid buildup of tritium-containing deposits is extremely challenging and requires novel approaches like the one being investigated here.

36 MATERIALS SCIENCE↗

Progress in the U.S./Japan PHENIX Project for the Technological Assessment of Plasma Facing Components for DEMO Reactors

The PHENIX Project is a 6-year U.S./Japan bilateral, multi-institutional collaboration program for the Technological Assessment of Plasma Facing Components for DEMO Reactors. The goal is to address the technical feasibility of helium-cooled divertor concepts using tungsten as the armor material in fusion power reactors. The project specifically attempts to (1) improve heat transfer modeling for helium-cooled divertor systems through experiments including steady-state and pulsed high-heat-load testing, (2) understand the thermomechanical properties of tungsten metals and alloys under divertor-relevant neutron irradiation conditions, and (3) determine the behavior of tritium in tungsten materials through high-flux plasma exposure experiments. The High Flux Isotope Reactor and the Plasma Arc Lamp facility at Oak Ridge National Laboratory, the Tritium Plasma Experiment facility at Idaho National Laboratory, and the helium loop at Georgia Institute of Technology are utilized for evaluation of the response to high heat loads and tritium interactions of irradiated and unirradiated materials and components. This paper provides an overview of the progress achieved during the first 3 years and discusses the plan for the remainder of the project.

Kato, Yutai↗

Comparison of plasma response models for RMP effects on the divertor and scrape-off layer in KSTAR

Resonant magnetic perturbations (RMPs) are beneficial for control of edge localized modes (ELMs) in tokamaks. Nevertheless, a side effect of RMPs is the appearance of helical striations in the particle and heat loads onto divertor targets. The extent and field line connection of these striations is significantly altered by the plasma response to external perturbations. For an ELM suppressed high confinement (H-mode) plasma at KSTAR, magnetic footprints are computed by FLARE based on plasma response from GPEC, MARS-F, M3D-C1 and JOREK with substantial differences in the resulting footprints (from 2 cm to 14 cm). This is reflected in EMC3-EIRENE simulations of the resulting heat loads: it is found that either the peak value or the extent of the striations appears to be overestimated compared to infrared camera measurements. Reasonable agreement can only be achieved for the smallest footprint for lower input power and lower cross-field transport, or for higher upstream density and radiative power losses.

Frerichs, H. [Univ. of Wisconsin, Madison, WI (Uni↗

Super-X and conventional divertor configurations in MAST-U ohmic L-mode; a comparison facilitated by interpretative modelling

Measurements are presented, alongside corresponding interpretative SOLPS-ITER simulations, of the first MAST-U experiments comparing ohmically heated L-mode fuelling scans in Conventional divertor (CD) and Super-X divertor (SXD) configurations. In experiment, at comparable outer mid-plane separatrix electron density, $n_{e,\textrm{sep,OMP}}$, the maximum lower outer target heat load was found to be a factor 16 $\,\pm\,7$ lower in SXD compared to CD. In simulation, a factor 26.8 reduction was found (slightly higher than the experimental range), suggesting an additional reduction in SXD compared to the factor 9.3 expected from geometric considerations alone. According to the simulations, this additional reduction in the SXD is due to a net radial transport of the energy remaining downstream of the $T_e = 5$ eV location. This energy is carried out of the critical (highest heat load) flux tube by deuterium atoms, demonstrating the importance of a longer legged divertor which provides space for this to occur. Importantly, in both simulation and experiment, the SXD has minimal impact on the upstream n e and T e profiles. Spectral inferences of detachment front movement in SXD compare well between simulation and experiment. In regions of high magnetic field gradient, the parallel movement of the front towards the X-point becomes less sensitive to increasing $n_{e,\textrm{sep,OMP}}$, in qualitative agreement with simplified models and previous predictive simulations. Additional aspects, regarding the target ion flux rollover, upstream separatrix temperature and drift effects, are also presented and discussed.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Advanced two-phase heat transfer systems

Future large spacecraft, such as the Earth Observing System (EOS) platforms, will require a significantly more capable thermal control system than is possible with current 'passive' technology. Temperatures must be controlled much more tightly over a larger surface area. Numerous heat load sources will often be located inside the body of the spacecraft without a good view to space. Power levels and flux densities may be higher than can be accommodated with traditional technology. Integration and ground testing will almost certainly be much more difficult with such larger, more complex spacecraft. For these and similar reasons, the Goddard Space Flight Center (GSFC) has been developing a new, more capable thermal control technology called capillary pumped loops (CPL's). CPL's represent an evolutionary improvement over heat pipes; they can transport much greater quantities of heat over much longer distances and can serve numerous heat load sources. In addition, CPL's can be fabricated into large cold plates that can be held to tight thermal gradients. Development of this technology began in the early 1980's and is now reaching maturity. CPL's have recently been baselined for the EOS-AM platform (1997 launch) and the COMET spacecraft (1992 launch). This presentation describes this new technology and its applications. Most of the viewgraphs are self descriptive. For those that are less clear additional comments are provided.

Swanson, Theodore D.↗

Emittance and absorptance of the National Aeronautics and Space Administration ceramic thermal barrier coating

The spectral emittance of a NASA developed zirconia ceramic thermal barrier coating system, consisting of a metal substrate, a layer of Ni-Cr-Al-Y bond material and a layer of yttria-stabilized zirconia ceramic material, is analyzed. The emittance, needed for evaluation of radiant heat loads on cooled coated gas turbine components, was measured over a range of temperatures that would be typical of its use on such components. Emittance data were obtained with a spectrometer, a reflectometer and a radiation pyrometer at a single bond coating thickness of 0.010 cm and at a ceramic coating thickness of 0-0.076 cm. The data were transformed into the hemispherical total emittance and were correlated to the ceramic coating thickness and temperature using multiple-regression curve-fitting techniques. The system was found to be highly reflective, and, consequently, capable of significantly reducing radiation heat loads on cooled gas turbine engine components.

Liebert, C. H.↗

Deterministic Stress Modeling of Hot Gas Segregation in a Turbine

Simulation of unsteady viscous turbomachinery flowfields is presently impractical as a design tool due to the long run times required. Designers rely predominantly on steady-state simulations, but these simulations do not account for some of the important unsteady flow physics. Unsteady flow effects can be modeled as source terms in the steady flow equations. These source terms, referred to as Lumped Deterministic Stresses (LDS), can be used to drive steady flow solution procedures to reproduce the time-average of an unsteady flow solution. The goal of this work is to investigate the feasibility of using inviscid lumped deterministic stresses to model unsteady combustion hot streak migration effects on the turbine blade tip and outer air seal heat loads using a steady computational approach. The LDS model is obtained from an unsteady inviscid calculation. The LDS model is then used with a steady viscous computation to simulate the time-averaged viscous solution. Both two-dimensional and three-dimensional applications are examined. The inviscid LDS model produces good results for the two-dimensional case and requires less than 10% of the CPU time of the unsteady viscous run. For the three-dimensional case, the LDS model does a good job of reproducing the time-averaged viscous temperature migration and separation as well as heat load on the outer air seal at a CPU cost that is 25% of that of an unsteady viscous computation.

Busby, Judy↗

Investigation of pedestal parameters and divertor heat fluxes in small ELM regimes in DIII-D

Abstract Divertor heat flux and its correlation with pedestal parameters within various small edge localized mode (ELM) regimes, including high beta poloidal, type-II and ELMs with negative triangularity H-modes were investigated in DIII-D. The parallel energy fluences of type-II and high beta poloidal small ELM regimes fall below the linear scaling with pedestal electron pressure for type-I ELMs put forward in Eich et al 2017 ( Nucl. Mater. Energy 12 84–90). The negative triangularity of H-mode ELMs follow the Eich scaling for type-I ELMs. The parallel heat flux and total heat loads to the divertor were determined using high-time resolution infrared thermography, while pedestal parameters were obtained through self-consistent kinetic equilibrium reconstructions. Linear regressions for the type-II and high beta poloidal regimes demonstrate that an equivalent 7.5 MA small ELM scenario in ITER would fall below the ~5 MJ m − 2 leading edge melting limit for tungsten (Gunn et al 2017 Nucl. Fusion 57 046025). Utilizing fast thermography, the scrape-off layer power fall-off length for both inter-ELM and intra-ELM was determined and compared to the Eich scaling with poloidal magnetic field in Eich et al (ASDEX Upgrade Team and JET EFDA Contributors 2013 Nucl. Fusion 53 093031). Except for the high beta poloidal scenario, all the small ELM regimes during both inter- and intra-ELM periods had power fall-off lengths ( λ q ) larger then would be expected from the B pol , MP − 1 scaling associated with type-I ELMs, signifying their potential in managing heat loads and offering a solution for core–edge integration.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗