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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

All sources NASA NTRS DOE OSTI

NASA NTRS1984

Investigation of the relations between resin and advanced composite mechanical properties. Volume 2: Appendices

One untoughened epoxy baseline resin and three toughened epoxy resin systems were evaluated. The Hercules 3502, 2220-1, and 2220-3, and Ciba-Geigy Fibredux 914 resin systems were supplied in the uncured state by NASA-Langley and cast into thin flat specimens and round dogbone specimens. Tensile and torsional shear measurements were performed at three temperatures and two moisture conditions. Coefficients of thermal expansion and moisture expansion were also measured. Extensive scanning electron microscopic examination of fracture surfaces was performed to permit the correlation of observed failure modes with the environmental conditions under which the various specimens were tested. A micromechanics analysis was used to predict the unidirectional composite response under the various test conditions, incorporating the neat resin experimental results as the required input data. The mechanical and physical test results, the scanning electron microscope observations, and the analytical predictions were then correlated.

Zimmerman, R. S.↗

NASA NTRS1996

Aerodynamic Limitations of the UH-60A Rotor

High quality airloads data have been obtained on an instrumented UH-60A in flight and these data provide insight into the aerodynamic limiting behavior of the rotor. At moderate weight coefficients and high advance ratio limiting performance is largely caused by high drag near the blade tip on the advancing side of the rotor as supercritical flow develops on the rotor with moderate to strong, shocks on both surfaces of the blade. Drag divergence data from two-dimensional airfoil tests show good agreement with the development of the supercritical flow regions. Large aerodynamic pitching moments are observed at high advance ratio, as well, and these pitching moments are the source of high torsional moments on the blade and control system loads. These loads occur on the advancing side of the disk and are not related to blade stall which does not occur for these weight coefficients. At high weight coefficients aerodynamic and structural limits are related to dynamic stall cycles that begin on the retreating side of the blade and, for the most severe conditions, carry around to the advancing side of the blade at the presumed first frequency of the blade/control system.

Coleman, Colin P.↗

NASA NTRS2003

Computation of Transverse Injection Into Supersonic Crossflow With Various Injector Orifice Geometries

Computational results are presented for the performance and flow behavior of various injector geometries employed in transverse injection into a non-reacting Mach 1.2 flow. 3-D Reynolds-Averaged Navier Stokes (RANS) results are obtained for the various injector geometries using the Wind code with the Mentor s Shear Stress Transport turbulence model in both single and multi-species modes. Computed results for the injector mixing, penetration, and induced wall forces are presented. In the case of rectangular injectors, those longer in the direction of the freestream flow are predicted to generate the most mixing and penetration of the injector flow into the primary stream. These injectors are also predicted to provide the largest discharge coefficients and induced wall forces. Minor performance differences are indicated among diamond, circle, and square orifices. Grid sensitivity study results are presented which indicate consistent qualitative trends in the injector performance comparisons with increasing grid fineness.

Foster, Lancert↗

NASA NTRS1988

Bearing optimization for SSME HPOTP application

The space shuttle main engine (SSME) high-pressure oxygen turbopumps (HPOTP) have not experienced the service life required of them. To improve the life of the existing turbopump bearings, modifications to the bearings that could be retrofitted into the present bearing cavity are being investigated. Several bearing parameters were optimized using the computer program SHABERTH, which performs a thermomechanical simulation of a load support system. The computer analysis showed that improved bearing performance is feasible if low friction coefficients can be attained. Bearing geometries were optimized considering heat generation, equilibrium temperatures, and relative life. Two sets of curvatures were selected from the optimization: an inner-raceway curvature of 0.54, an outer-raceway curvature of 0.52, and an inner-raceway curvature of 0.55, an outer-raceway curvature of 0.53. A contact angle of 16 deg was also selected. Thermal gradients through the bearings were found to be lower with liquid lubrication than with solid film lubrication. As the coolant flowrate through the bearing increased, the ball temperature decreased but at a continuously decreasing rate. The optimum flowrate was approximately 4 kg/s. The analytical modeling used to determine these feasible modifications to improve bearing performance is described.

Armstrong, Elizabeth S.↗

NASA NTRS1988

An efficient approach for statistical calculations with globally gridded filtered time series

The formulas for performing several statistical calculations based on Fourier coefficients are presented for use in atmospheric observational studies. The calculations discussed include a method for estimating the degree of temporal freedoms of two correlated time series and a method for performing seasonal analyses using a half-year summer/winter projection operator in the frequency domain. A modified lag-correlation calculation is proposed for obtaining lag correlations in the frequency domain. Also, a spectral approach for Empirical Orthogonal Function (EOF) and Extended EOF analysis is given which reduces the size of the matrix to be solved in the eigenproblem.

Gao, X. H.↗

NASA NTRS2011

Telemetry and Science Data Software System

The Telemetry and Science Data Software System (TSDSS) was designed to validate the operational health of a spacecraft, ease test verification, assist in debugging system anomalies, and provide trending data and advanced science analysis. In doing so, the system parses, processes, and organizes raw data from the Aquarius instrument both on the ground and while in space. In addition, it provides a user-friendly telemetry viewer, and an instant pushbutton test report generator. Existing ground data systems can parse and provide simple data processing, but have limitations in advanced science analysis and instant report generation. The TSDSS functions as an offline data analysis system during I&T (integration and test) and mission operations phases. After raw data are downloaded from an instrument, TSDSS ingests the data files, parses, converts telemetry to engineering units, and applies advanced algorithms to produce science level 0, 1, and 2 data products. Meanwhile, it automatically schedules upload of the raw data to a remote server and archives all intermediate and final values in a MySQL database in time order. All data saved in the system can be straightforwardly retrieved, exported, and migrated. Using TSDSS s interactive data visualization tool, a user can conveniently choose any combination and mathematical computation of interesting telemetry points from a large range of time periods (life cycle of mission ground data and mission operations testing), and display a graphical and statistical view of the data. With this graphical user interface (GUI), the data queried graphs can be exported and saved in multiple formats. This GUI is especially useful in trending data analysis, debugging anomalies, and advanced data analysis. At the request of the user, mission-specific instrument performance assessment reports can be generated with a simple click of a button on the GUI. From instrument level to observatory level, the TSDSS has been operating supporting functional and performance tests and refining system calibration algorithms and coefficients, in sync with the Aquarius/SAC-D spacecraft. At the time of this reporting, it was prepared and set up to perform anomaly investigation for mission operations preceding the Aquarius/SAC-D spacecraft launch on June 10, 2011.

Bates, Lakesha↗

NASA NTRS2005

An Approximate Ablative Thermal Protection System Sizing Tool for Entry System Design

A computer tool to perform entry vehicle ablative thermal protection systems sizing has been developed. Two options for calculating the thermal response are incorporated into the tool. One, an industry-standard, high-fidelity ablation and thermal response program was integrated into the tool, making use of simulated trajectory data to calculate its boundary conditions at the ablating surface. Second, an approximate method that uses heat of ablation data to estimate heat shield recession during entry has been coupled to a one-dimensional finite-difference calculation that calculates the in-depth thermal response. The in-depth solution accounts for material decomposition, but does not account for pyrolysis gas energy absorption through the material. Engineering correlations are used to estimate stagnation point convective and radiative heating as a function of time. The sizing tool calculates recovery enthalpy, wall enthalpy, surface pressure, and heat transfer coefficient. Verification of this tool is performed by comparison to past thermal protection system sizings for the Mars Pathfinder and Stardust entry systems and calculations are performed for an Apollo capsule entering the atmosphere at lunar and Mars return speeds.

Dec, John A.↗

NASA NTRS2006

An Approximate Ablative Thermal Protection System Sizing Tool for Entry System Design

Dec, John A.↗

NASA NTRS2010

Rotor Hover Performance and Flowfield Measurements with Untwisted and Highly-Twisted Blades

The flowfield and performance characteristics of highly-twisted blades were analyzed at various thrust conditions to improve the fundamental understanding relating the wake effects on rotor performance. Similar measurements made using untwisted blades served as the baseline case. Twisted blades are known to give better hover performance than untwisted blades at high thrust coefficients typical of those found in full-scale rotors. However, the present experiments were conducted at sufficiently low thrust (beginning from zero thrust), where the untwisted blades showed identical, if not better, performance when compared with the highly-twisted blades. The flowfield measurements showed some key wake differences between the two rotors, as well. These observations when combined with simple blade element momentum theory (also called annular disk momentum theory) helped further the understanding of rotor performance characteristics.

Ramasamy, Manikandan↗

NASA NTRS2003

Instrument for Measuring Cryo CTE

Coefficient of thermal expansion is an integral part of the performance of optical systems, especially for those, which operate at cryogenic temperatures. The measurement of the coefficient of relevant materials has been of continuous interest. Besides commercial measurement sources, development of one-of-a-kind tools have always been of interest due to local needs. This paper describes one such development at the University of Alabama in Huntsville (UAH). The approach involves two vertical rods (one sample and one reference) on a flat platform. A probe bar is held horizontally atop the two samples. A temperature change will generally cause rotation of the probe bar. A mirrored surface on one end of the probe bar is used to measure the rotation using the reflection of an incident laser beam upon it. A position-sensing detector measures the change of the reflected beam spot position. Using other known quantities, the change determines the coefficient of thermal expansion of the sample material as a function of temperature. A parallel measurement of the rotation of the sample support platform is also performed to account for any unwanted background effects. This system has been demonstrated in a cryogenic chamber at the NASA Marshall Space Flight Center X-ray Calibration Facility (XRCF). We present the system details, achievable sensitivity, and up-to-date experimental performance.

Vikram, Chandra S.↗

NASA NTRS2004

Orbit Optimization and Scattering Coefficient Analysis for the Proposed GLORIA System

This paper investigates the optimization of an orbit for a Low-Earth Orbiting (LEO) satellite for coastal coverage over Antarctic and United States shorelines as part of the Geostationary/Low-Earth Orbiting Radar Image Acquisition (GLORIA) System. Simulations over a range of orbital parameters are performed to determine the optimal orbit. Scattering coefficients are computed for the optimal orbit throughout the day and characterized to compare various scenarios for which link budget comparisons could then be made.

Welch, Bryan↗

NASA NTRS1976

An efficient procedure for computing partial ionization of a gas in numerical fluid dynamics

A numerical procedure is described that allows efficient solution for the three nonlinear and implicit equations of state relating the equilibrium properties of a partially (and singly) ionized neutral gas. In the computation, the values for the intensive variables, that is pressure, temperature and ionization coefficient, are iteratively obtained with a given accuracy starting from assigned values for energy and volume per unit mass. Iterative computation is performed only when the value for the ionization coefficient lies within the lower and the upper bounds fixed by the required number of significant digits; otherwise the two explicit equations of state for nonionized or for fully ionized gases are employed.

Garribba, S.↗

NASA NTRS2002

Thermal Analysis and Correlation of the Mars Odyssey Spacecraft's Solar Array During Aerobraking Operations

The Mars Odyssey spacecraft made use of multipass aerobraking to gradually reduce its orbit period from a highly elliptical insertion orbit to its final science orbit. Aerobraking operations provided an opportunity to apply advanced thermal analysis techniques to predict the temperature of the spacecraft's solar array for each drag pass. Odyssey telemetry data was used to correlate the thermal model. The thermal analysis was tightly coupled to the flight mechanics, aerodynamics, and atmospheric modeling efforts being performed during operations. Specifically, the thermal analysis predictions required a calculation of the spacecraft's velocity relative to the atmosphere, a prediction of the atmospheric density, and a prediction of the heat transfer coefficients due to aerodynamic heating. Temperature correlations were performed by comparing predicted temperatures of the thermocouples to the actual thermocouple readings from the spacecraft. Time histories of the spacecraft relative velocity, atmospheric density, and heat transfer coefficients, calculated using flight accelerometer and quaternion data, were used to calculate the aerodynamic heating. During aerobraking operations, the correlations were used to continually update the thermal model, thus increasing confidence in the predictions. This paper describes the thermal analysis that was performed and presents the correlations to the flight data.

Dec, John A.↗

DOE OSTI2025

Rapid Bayesian High Entropy Alloy Designs Fabricated via Wire Arc Additive Manufacturing

Purpose: This project seeks to demonstrate a new high-throughput (rapid) alloy design technique applied to creating new high entropy alloys (HEAs) for extreme environments. High entropy alloys shift the design paradigm from being focused on a single principal element (e.g. nickel-based alloys) to target alloys that include high atomic fractions (X >10%) of multiple elements. These HEA materials can exhibit sluggish diffusion and enhanced corrosion resistance, ideal for potential applications in advanced ultra supercritical (A-USC) steam cycles for power generation. Scope: The addition of multiple elements in high atomic fractions creates an enormous design space that cannot easily be investigated by traditional material design strategies such as designed of experiments (DOE). This project utilizes a Bayesian machine learning algorithm that has been modified to work with calculation of phase diagrams (CALPHAD) software. This Bayesian algorithm reduces manual inputs and increase the likelihood of achieving an optimal solution. Compositional inputs to this algorithm will be assessed using existing material property models for high temperature strength and corrosion resistance. The target for alloy performance will be a 15% (~100 ⁰C) increase in allowable service temperature beyond heat-resistant stainless steels while maintaining or improving alloy cost and corrosion resistance. Haynes 230 was selected as a baseline, which is 57 wt% Ni with 22 wt% Cr 14 wt% W, and 2 wt% Mo as solid solution strengtheners. In addition to rapid design via Bayesian machine learning, the alloys were rapidly fabricated using a multi-wire arc additive manufacturing (mWAAM) technique which allows for precise control of alloy composition and assessing of alloy design “windows” to study composition effects. Build speeds for wire-arc additive processes are among the highest for additive technologies enabling rapid and reliable sample fabrication when compared to conventional methods such as arc button melting. The mWAAM samples will be rapidly characterized via instrumented indentation for room temperature modulus and strength and for elevated temperature strength via hot hardness tests. After being screened with hardness testing, potential alloys will be further evaluated with conventional microscopy techniques including scanning electron microscopy (SEM) and transmission electron microscopy (TEM) to assess agreement with modeling results. The most promising compositions will also be evaluated by printing full sized tensile specimens for mechanical behavior tests at elevated temperatures. Results: Bayesian machine learning of a single performance function was initially used to optimize five performance metrics: 1) single phase stability, 2) yield strength, 3) creep resistance (low diffusion coefficient), 4) freezing range (weldability), and 5) material cost. The single performance function was suboptimal as assumptions had to be made about the results while formulating the optimization. A goal-oriented Bayesian optimization strategy (Hanaoka, 2021) was implemented with CALPHAD for use with the five metrics above. This multi-objective Bayesian optimization (MOBO) enabled the design of NiCrCoFe alloys with V and W additions. A base composition of NiCoCr was selected as Ni provides a stable FCC matrix, Cr aids corrosion/oxidation resistance, and Co is a solid-solutions strengthener that also improves creep by increasing the activation energy. Fe helps reduce diffusion coefficients and cost. Finally, V and W were selected for their reasonable solubility and high atomic misfit to aid in solid solution strengthening. Cracking of the mWAAM specimens was an early issue, and the Easton solidification cracking model (Easton et al., 2014a) was selected for addition to the MOBO function. High performing alloys fabricated by mWAAM included Ni 28 Cr 25 Co 26 Fe 15 V 8 and Ni 62 Cr 18 Co 1 Fe 3 W 15 . It was observed that even after adapting the mWAAM process for W, the W did not fully dissolve. To fully evaluate the Ni 62 Cr 18 Co 1 Fe 3 W 15 composition, a cored wire (80-20 NiCr sheath/powder core) was manufactured and printed via WAAM, and HIP’ing was utilized to homogenize and densify the printed alloy. The V and W alloys produced met metrics 1 (solid solution), 4 (solidification cracking), and 5 (cost). However, an unmodeled mechanism of thermal stress cracking was identified in the WAAM produced materials, perhaps exacerbated by the lack of grain boundary strengthening elements (B, C). Conclusions & Recommendations: A high-throughput (rapid) alloy design technique was applied to designing and manufacturing new high entropy alloys (HEAs) for extreme environments utilizing MOBO and mWAAM. The developed process was rapid and effective in addressing the mechanisms included in the model. The lack of grain boundary strengthening element additions (e.g., B, C) was a simplification that likely produced thermal stress cracking that turned into a large part of the investigation. Additions on the order of 0.005 wt% B and 0.05 wt% C likely would have minimized thermal stress grain boundary cracking. Overall, the high throughput design strategy is promising for rapid design of metrics-driven alloys for advanced ultra supercritical (A-USC) steam cycles for power generation. The MOBO and mWAAM process could be commercialized to accelerate metrics-driven alloy design. In addition, the cored-wire process utilized for scale-up is a promising high-volume process for WAAM alloy development and scale-up.

36 MATERIALS SCIENCE↗

NASA NTRS2006

Cassini-Huygens Aerodynamics with Comparison to Flight

An analysis has been performed on the aerodynamics of the Cassini spacecraft as it passed through the atmosphere of Titan with and without the Huygens probe attached. The free stream density of Titan s atmosphere was measured by two methods. However, these methods resulted in very different values of density, one result being 3-5 times higher than the other. In an attempt to understand the source of this discrepancy and verify the assumptions made by and the original engineering analysis performed by the Jet Propulsion Laboratory (JPL), free molecular and direct simulation Monte Carlo (DSMC) analyses were performed for two atmospheric passes. The drag coefficient was calculated using an area based on a Monte Carlo area determination program. Although the source of the discrepancy has not been determined, it has been confirmed that the original, simplified force-and-moment analysis performed by JPL produced results that were comparable to the high-fidelity DSMC analysis and that the source of the discrepancy lies elsewhere.

Liechty, Derek S.↗

NASA NTRS1983

NASA/GE Energy Efficient Engine low pressure turbine scaled test vehicle performance report

The low pressure turbine for the NASA/General Electric Energy Efficient Engine is a highly loaded five-stage design featuring high outer wall slope, controlled vortex aerodynamics, low stage flow coefficient, and reduced clearances. An assessment of the performance of the LPT has been made based on a series of scaled air-turbine tests divided into two phases: Block 1 and Block 2. The transition duct and the first two stages of the turbine were evaluated during the Block 1 phase from March through August 1979. The full five-stage scale model, representing the final integrated core/low spool (ICLS) design and incorporating redesigns of stages 1 and 2 based on Block 1 data analysis, was tested as Block 2 in June through September 1981. Results from the scaled air-turbine tests, reviewed herein, indicate that the five-stage turbine designed for the ICLS application will attain an efficiency level of 91.5 percent at the Mach 0.8/10.67-km (35,000-ft), max-climb design point. This is relative to program goals of 91.1 percent for the ICLS and 91.7 percent for the flight propulsion system (FPS).

Bridgeman, M. J.↗

NASA NTRS1990

Earth Observing System instrument performance - Moderate Resolution Imaging Spectrometer case study

The requirements for characterization and calibration of instruments for the Earth Observing System space segment are defined in terms of tracking the Level 1 data for a sensor. The data must be traceable over the 15 year program, and must provide corrections for radiometric, spectral and geometric coefficients which capture the combined design and performance characteristics of the sensor. These requirements are then developed for MODIS-N to identify a set of techniques which can be used in the laboratory, spacecraft integrator's facility and in-orbit. The in-orbit of the so-called reflectance and radiance methods are reviewed, and the cross-calibrations available between HIRIS and MODIS through these techniques are listed. A scheme for the use of all available tools for instrument performance is provided as a Figure showing an estimated time interval over which each tool is expected to be useful. The final calibration strategy and plan must be developed through the understanding of a useful strategy for each of these candidate mechanisms.

Guenther, Bruce W.↗

NASA NTRS2007

Effects of Unsteadiness Due to Wake Passing on Rotor Blade Heat Transfer

14. ABSTRACT In a gas turbine engine, the turbine rotor blades are buffeted by the wakes of the vanes located upstream. There is a transient effect from the passing of wakes on the blade heat transfer. This transient effect has been computed for a representative rotor by introducing a wake upstream via an unsteady inlet flow boundary condition, or "gust" condition. Two cases of turbulent flow and laminar flow with Reynolds numbers of 385,000 and 385 respectively were considered. For the turbulent flow case a quasi-steady calculation was also performed. The variation in the unsteady heat transfer coefficient was found to be as high as 120 percent of the mean. For the turbulent flow case a quasisteady calculation was also performed. The time mean of the unsteady heat transfer, the mean of the quasi-steady variations and the steady results agree reasonably well on all blade locations except for the turbulent results which differ near the leading edge. The quasi-steady heat transfer results do not agree with the instantaneous unsteady results, although the time-mean values are similar.

Ameri, Ali A.↗