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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 451 records · Page 25

Controlling the Plastic Anisotropy of Magnesium Alloy by Tailoring the Grain Size and Yttrium Content

Hexagonal close-packed (HCP) magnesium alloys are widely used in automotive and aerospace industries due to their low density and high specific-strength. Their applicability is mainly restricted due to poor formability and pronounced plastic anisotropy. The formability is usually improved by altering the chemistry (adding rare-earth elements like Y) or modulating the microstructure (e.g., grain refinement). However, grain refinement alone cannot yield the desired ductility, and the scarcity of rare-earth elements also limits the extent to which the alloying strategy can be used. To overcome these issues, in this work, it is proposed that the formability of Mg alloys can be improved by combining the grain refinement and alloying approaches. To quantitively explore this possibility, a crystal-plasticity-based constitutive model, which is sensitive to both alloying concentration and grain sizes, is developed. To demonstrate, the model is applied to study the combined effect of Y content and grain size on the mechanical responses of Mg alloy. The calculations are used to build maps of plastic anisotropy measures, such as tension–compression asymmetry ratio and Lankford coefficients, for a wide range of Y content and grain sizes. From these maps, the grain size that would yield the desired performance of Mg alloy for a fixed Y content can be identified. This work provides an accelerated pathway to optimize both the microstructure and chemistry simultaneously to achieve formability and to reduce the dependence on alloying.

36 MATERIALS SCIENCE↗

Engineering studies related to geodetic and oceanographic remote sensing using short pulse techniques

For the Skylab S-193 radar altimeter, data processing flow charts and identification of calibration requirements and problem areas for defined S-193 altimeter experiments are presented. An analysis and simulation of the relationship between one particular S-193 measurement and the parameter of interest for determining the sea surface scattering cross-section are considered. For the GEOS-C radar altimeter, results are presented for system analyses pertaining to signal-to-noise ratio, pulse compression threshold behavior, altimeter measurement variance characteristics, desirability of onboard averaging, tracker bandwidth considerations, and statistical character of the altimeter data in relation to harmonic analysis properties of the geodetic signal.

Miller, L. S.↗

AGT-102 automotive gas turbine

Development of a gas turbine powertrain with a 30% fuel economy improvement over a comparable S1 reciprocating engine, operation within 0.41 HC, 3.4 CO, and 0.40 NOx grams per mile emissions levels, and ability to use a variety of alternate fuels is summarized. The powertrain concept consists of a single-shaft engine with a ceramic inner shell for containment of hot gasses and support of twin regenerators. It uses a fixed-geometry, lean, premixed, prevaporized combustor, and a ceramic radial turbine rotor supported by an air-lubricated journal bearing. The engine is coupled to the vehicle through a widerange continuously variable transmission, which utilizes gearing and a variable-ratio metal compression belt. A response assist flywheel is used to achieve acceptable levels of engine response. The package offers a 100 lb weight advantage in a Chrysler K Car front-wheel-drive installation. Initial layout studies, preliminary transient thermal analysis, ceramic inner housing structural analysis, and detailed performance analysis were carried out for the basic engine.

Source record↗

Computer program for calculating flow parameters and power requirements for cryogenic wind tunnels

A computer program has been written that performs the flow parameter calculations for cryogenic wind tunnels which use nitrogen as a test gas. The flow parameters calculated include static pressure, static temperature, compressibility factor, ratio of specific heats, dynamic viscosity, total and static density, velocity, dynamic pressure, mass-flow rate, and Reynolds number. Simplifying assumptions have been made so that the calculations of Reynolds number, as well as the other flow parameters can be made on relatively small desktop digital computers. The program, which also includes various power calculations, has been developed to the point where it has become a very useful tool for the users and possible future designers of fan-driven continuous-flow cryogenic wind tunnels.

Dress, D. A.↗

Low Aspect Ratio Wings at High Angles of Attack

A comprehensive evaluation is made of experimental data compiled to date for the flowfields and aerodynamic forces that occur at high angles of attack for low aspect ratio wings with delta, rectangular, clipped delta, and strake/wing planform geometries. Attention is given to wing leading edge-generated vortex breakdown, aspect ratio and compressibility effects, and strake vortex effects on main wing areas. Although the nonlinear effects created by a wing-body combination significantly alter wing-alone aerodynamics, the wing-alone data presented are vital to the development of prediction methodologies for large angle of attack aerodynamics.

R L Stallings Jr.↗

Investigation of instability, dynamic forces, and effect of dynamic loading on strength of cages for the bearings in the high pressure oxygen turbopumps for the space shuttle main engine

Experiments were performed to determine the effect of cyclic loading on bearing cage strength. A long term working tensile load of approximately 1300 N (300 lbs) was found to be the likely maximum. Higher loads caused a decrease in cage tensile strength after the 125,000 cycle testing period. Poisson's ratio in compression was found to be highly dependent upon the direction of the fiberglass plies. At room temperature the value was 0.15 with the plies and 0.68 across the plies. At -196 C (-321 F), the value with the plies was 0.20. The results of the analyses conducted have again demonstrated the critical need for improved lubrication in the high pressure oxygen turbopump bearings. Lubricant films with low shear strength and low friction coefficients promote cage stability and decrease ball/cage forces during marginal operating conditions. The analysis of the effect of combined bearing loads on ball/cage loads has identified a radial load of 3600 N (800 lbs) as the maximum for the current clearance of the balls and cage pockets. Liquid oxygen impinging on the cage in the direction of rotation was found to enhance cage stability.

Dufrane, K. F.↗

Low aspect ratio wings at high angles of attack

A survey is conducted of the results of investigations into the flowfields and aerodynamic forces associated with low aspect ratio wings at high angles of attack. Attention is given to criteria for the cataloging of these flowfields, the phenomenon of vortex breakdown, with varying wing incidence and Mach number, and the effects of aspect ratio and compressibility. The planforms treated are of rectangular, clipped-delta, and strake-wing combination geometries. Extensive graphic representations of performance trends with varying parameters are furnished.

Stallings, Robert L., Jr.↗

Application of gas-liquid fluid dynamics techniques to the modeling of sprays

The purpose of this paper is to provide an overview of modern computational techniques for gas-liquid systems as they are found in liquid fuel atomization applications. Fuel atomization – the generation of ligaments and droplets from the bulk of liquid injection – offers several modeling challenges: a localized surface tension force, depending on the accurate evaluation of interface curvature; drastic topology changes, which complicate interface advection and introduce local length scales; and separation of phases that have substantially different physical properties. The techniques presented in this review specifically target the gas-liquid interface and couple its evolution in time with the equations of multiphase fluid dynamics. Recent algorithmic advances in this area are discussed first, including new methods that improve conservation properties and deal with very large density ratios and compressibility effects. This part is followed by a discussion on the issue of convergence in simulations with topology changes (i.e., surface pinch-off) and on the viewpoint offered by atomistic and statistical modeling. State-of the-art simulations for various types of fuel injectors are presented next, with particular attention to numerical convergence and to the inclusion of realistic inlet boundary conditions. The review is concluded by the discussion of some of the challenges that still remains in this field.

42 ENGINEERING↗

Gasoline fuels properties for multi-mode operation – Observations in a GDI and the CFR engine

The combustion behavior of five full boiling range RON98 gasoline blends was evaluated for multi-mode operation in a GDI and the CFR octane rating engine. The GDI engine tests were conducted with stoichiometric air-fuel ratio in spark-ignition (SI), and with air-diluted homogeneous charge compression ignition (HCCI) mode. In the CFR engine, the knocking combustion was analyzed under standard RON testing conditions at both peak knocking lambda and stoichiometric air-fuel ratios, whereas compression ignited operation was characterized by utilizing the HCCI number test protocol. Disparate knock limited SI and HCCI combustion behavior was observed for the test fuels, despite four of the fuels having the same RON and octane sensitivity. It was found that knock-limited combustion phasing in the GDI engine did not align well with the RON. However, a detailed comparison of knock-limited SI operation in the GDI and CFR engine revealed that a more appropriate effective RON based on a common knock intensity metric (MAPO) and stoichiometric air-fuel ratio resulted in comparable knock characterization between the two engine platforms. Furthermore, the critical intake air temperature and the critical compression ratio were proposed to characterize knock-limited SI operation, while the minimum intake air heating and compression ratio were used to define a fuel's autoignition propensity for compression ignition operation in the GDI and CFR engine, respectively. Finally, each fuel's characteristic compression ratio needed to obtain knock-limited SI (KLSI) and HCCI operation was used to calculate an effective multi-mode octane number (MM-ON) based on the primary reference fuel blends.

33 ADVANCED PROPULSION SYSTEMS↗

Poisson’s ratio of eTPU molded bead foams in compression via in situ synchrotron X-ray microtomography

In situ synchrotron X-ray microtomography was used to characterize the bulk deformation behavior by computing the Poisson's ratio of expanded thermoplastic polyurethane (eTPU) molded bead foams used in footwear midsole during compression. Quantitative data on morphological characteristics were obtained using an iterative image processing workflow. Image correlation on the 4D datasets using DVC was performed to calculate the volumetric and axial strain to estimate the Poisson ratio. Strain maps from DVC showed the influence of variability in ligament thickness distribution on the global mechanical behavior exhibited which dominated the response seen in these bead foams. Lastly, our results showed a strong correlation between Poisson ratio and distribution of ligament thickness in foams.

36 MATERIALS SCIENCE↗

Postbuckling of long thick plates in compression including higher order transverse shearing effects

Aluminum plates of various length/width ratios loaded in compression are examined analytically in terms of buckling and postbuckling for comparison with classical theory. The plates are considered to be subjected to longitudinal compressive displacement with no edge stress and are assumed to be simply supported at the side edges. The average longitudinal direct stresses are computed to plot characteristic curves by means of the following theories: 3D flexibility, higher-order shear deformation, first-order shear deformation, and classical von Karman. The 3D flexibility approach yields the lowest results with more unknowns than the higher-order shear-deformation method. The 3D flexibility approach is considered to be the most accurate, and it is shown that the calculated resultants and displacements tend to vary when consideration is given to the effects of transverse shear.

Stein, Manuel↗

Contraction ratio effects in a generic sidewall compression scramjet inlet - A computational and experimental investigation

Computed and experimental data on a generic three-dimensional sidewall compression scramjet inlet with a leading edge sweep of 45 degrees at Mach 20 are presented. A three-dimensional Navier-Stokes code was adapted to perform preliminary parametric studies leading to the present configuration. Following the design phase, the code was then employed as an analysis tool to provide a better understanding of the flow field and the experimental static and pitot pressure data. The model possessed 240 static pressure orifices distributed on the forebody plane, sidewalls, and cowl and was tested in the 31 Inch Mach 10 facility at the NASA Langley Research Center. Pitot rakes were employed to map the entrance and exit planes. The contraction ratio was observed to have a dominant effect on the inlet shock structure and performance; these effects are the emphasis of the present report. In addition to pressure measurements, oil flows were used for further visualization and comparison with computation.

Holland, Scott D.↗

Truss-core corrugation for compressive loads

A corrugated panel structure for supporting compressive loads is described which includes curved cap strips separated by truss-core web segments. The truss-core web segments are formed from first and second flat panels with a corrugated filler in between them. The corrugated filler extends in the direction of the compressive load. As a result, all components of the panel structure have a compressive load carrying capability resulting in a high strength-to-weight ratio when the compressive load is limiting. Application to rocket and aircraft structures is suggested.

Randall C Davis↗

1D kinetic study of pinch formation in a dense plasma focus: Transition from collisional to collisionless regimes

Here, the pinch-formation stage of a deuterium dense plasma focus, and associated “shock-flash” neutron yield, is studied using 1D kinetic simulations considering a plasma column with initial pressure P, initial radius R, and the compression to be driven by a constant current I. The relative behavior of the compression is shown to be similar for fixed ratios of the characteristic ion mean free path to the radius of the plasma column at stagnation, $λ_{st}/R_{st}$. This dimensionless parameter is shown to scale like $I^4/(P^3R^5)$. The compression ratio, $R/R_{st}$, is found to be a minimum when $λ_{st}/R_{st} ≈$ 1 and is the largest in the collisionless limit where $λ_{st} \gg R_{st}$. This behavior is in contrast to the analogous planar pinch where R/Rst decreases from one constant for λst/Rst$\ll$1 to a smaller constant for $λ_{st}/R_{st} \gg$ 1. The yield in the collisionless regime is shown to fall between the two well-known $I^4$ scaling laws. Furthermore, this regime exhibits qualities that potentially make it appealing for radiography applications, such as increased localization in time and space of the neutron formation.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Flux compression measurements in sintered bulk Ba2YCu3O7

Trapping of magnetic fields and subsequent flux compression have been realized in sintered bulk Ba2YCu3O7 superconductors at 77 K. The field is trapped in two interconnected holes of 0.95-cm and 0.52-cm diameter, respectively. By inserting a superconducting plunger with a diameter of 0.93 cm into the larger hole, the trapped flux is compressed into the smaller hole, where the flux density is measured with a Hall probe. The ratio of the areas available for the magnetic flux before and after compression is 3.7. Deviations from this compression ratio are observed to increase as the trapped field is increased, demonstrating penetration of magnetic flux into the interior of the superconductor. Using a simple extension of the critical state model, the authors demonstrate how the flux compression technique can be used to test the validity of the model and also to calculate the critical current density of the superconductor directly from the measurements.

Israelsson, U. E.↗