An analysis of predicted space shuttle temperatures and their impact on thermal protection systems
Comparison of space shuttle aerodynamic heating analyses for metallic heat shield and surface insulation concepts
Forney, J. A.↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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A comparison of boundary-layer transition data from temperature-sensitive paint and thermocouple techniques
Temperature sensitive paint and thermocouple techniques comparison for boundary layer transition data, considering aerodynamic heating and transition Reynolds numbers
Mateer, G. G.↗
Determination of aerothermodynamic environment uncertainties with application to space shuttle vehicles
In an effort to minimize the cost of the thermal protection system (TPS) for space shuttles, an analysis is made of environmental uncertainties. The basic categories of these uncertainties include aerodynamic heating, trajectory dispersions, atmospheric variations, and vehicle attitude variations. Also discussed are TPS design sensitivity to environmental uncertainties, and uncertainty profiles. Preliminary results indicate moderate TPS cost for a high confidence level environment may be obtained.
Scottoline, C. A.↗
Thermal testing techniques for space shuttle thermal protection system panels
An experimental system was developed for evaluation of the effects of aerodynamic heating and cooling, vacuum, and pressure loading on candidate insulation packages proposed for use on the space shuttle. The system includes a number of design features which facilitate rapid recycle times. This is necessary to efficiently conduct extensive thermal cycling tests on these insulation packages to determine their reuse capabilities. The heart of the system is a 26-inch graphite element radiant heater. A susceptor plate functions as a uniform-temperature intermediate radiating surface. The susceptor also forms the lid of an inert atmosphere enclosure which separates the heater from the oxidizing test atmosphere. In some tests the plate properly simulates the heating from an actual flight heat-shield panel. Although other materials were used at lower required test temperatures, 2500 F was routinely achieved using a coated columbium susceptor plate.
Cox, B. G.↗
Thermal design of composite materials high temperature attachments
The thermal aspects of using filamentary composite materials as primary airframe structures on advanced atmospheric entry spacecraft such as the space shuttle vehicle were investigated to identify and evaluate potential design approaches for maintaining composite structures within allowable temperature limits at thermal protection system (TPS) attachments and/or penetrations. The investigation included: (1) definition of thermophysical data for composite material structures; (2) parametric characterization and identification of the influence of the aerodynamic heating and attachment design parameters on composite material temperatures; (3) conceptual design, evaluation, and detailed thermal analyses of temperature limiting design concepts; and (4) the development of experimental data for assessment of the thermal design methodologies and data used for evaluation of the temperature-limiting design concepts. Temperature suppression attachment concepts were examined for relative merit. The simple isolator was identified as the most weight-effective concept and was selected for detail design, thermal analysis, and testing. Tests were performed on TPS standoff attachments to boron/aluminum, boron/polyimide and graphite/epoxy composite structures.
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A study for development of aerothermodynamic test model materials and fabrication technique
A literature survey, materials reformulation and tailoring, fabrication problems, and materials selection and evaluation for fabricating models to be used with the phase-change technique for obtaining quantitative aerodynamic heat transfer data are presented. The study resulted in the selection of two best materials, stycast 2762 FT, and an alumina ceramic. Characteristics of these materials and detailed fabrication methods are presented.
Dean, W. G.↗
Design of a convective cooling system for a Mach 6 hypersonic transport airframe.
The design of a convective cooling system for an aluminum alloy airframe was established to verify preliminary weight estimates and to define future development requirements. A water glycol coolant was circulated through a closed loop network of supply and return lines to absorb incident aerodynamic heating from structural skin panels with integral passages and to transfer this heat input to a heat exchanger where it is rejected to the hydrogen fuel. Partial shielding of the aluminum alloy structure reduced heat loads to levels compatible with engine fuel flow requirements.
Anthony, F. M.↗
Expendable second stage reusable space shuttle booster. Volume 12: Design data book
The general and design criteria for the expendable second stage of the reusable space shuttle booster are presented. The subjects discussed are: (1) trajectory development, (2) aerodynamic heating on basic payloads, (3) vehicle configurations, trajectory, and heat regimes, (4) orbit maneuvering system, (5) structural analysis, and (6) booster loads and structural sizing.
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Boundary-layer electron profiles for entry of a blunts slender body at high altitude
New calculations of boundary-layer electron concentration profiles for entry of a blunt-nosed slender body into the earth's atmosphere are compared with previous calculations in which ambipolar diffusion was neglected. The old and new results agree in those flight regimes where ambipolar diffusion is unimportant, but large differences are noted in both peak electron concentration and profile shape at the higher altitudes, where diffusion effects are greatest. The new results are also compared with flight-measured profiles and with calculated profiles for a viscous-shock-layer theory which was recently reported in the literature. The boundary-layer results and the data agree in most respects. Differences which occur between predicted results and the data in the outer parts of the profile are discussed in terms of the effects of aerodynamic heating of the probes.
Evans, J. S.↗
Inflight thermodynamic properties
The inflight thermodynamic parameters (temperature, pressure, and density) of the atmosphere are presented. Mean and extreme values of the thermodynamic parameters given here can be used in application of many aerospace problems, such as: (1) research and planning and engineering design of remote earth sensing systems; (2) vehicle design and development; and (3) vehicle trajectory analysis, dealing with vehicle thrust, dynamic pressure, aerodynamic drag, aerodynamic heating, vibration, structural and guidance limitations, and reentry analysis. Atmospheric density plays a very important role in most of the above problems. A subsection on reentry is presented, giving atmospheric models to be used for reentry heating, trajectory, etc., analysis.
Brown, S. C.↗
Study of Uncertainties of Predicting Space Shuttle Thermal Environment
Quantitative estimates of the uncertainty in predicting aerodynamic heating rates for a fully reusable space shuttle system are developed and the impact of these uncertainties on Thermal Protection System (TPS) weight are discussed. The study approach consisted of statistical evaluations of the scatter of heating data on shuttle configurations about state-of-the-art heating prediction methods to define the uncertainty in these heating predictions. The uncertainties were then applied as heating rate increments to the nominal predicted heating rate to define the uncertainty in TPS weight. Separate evaluations were made for the booster and orbiter, for trajectories which included boost through reentry and touchdown. For purposes of analysis, the vehicle configuration is divided into areas in which a given prediction method is expected to apply, and separate uncertainty factors and corresponding uncertainty in TPS weight derived for each area.
Fehrman, A. L.↗
Data correlation and analysis of arc tunnel and wind tunnel tests of RSI joints and gaps. Volume 2: Data base
Wind tunnel tests were conducted to determine the aerodynamic heating created by gaps in the reusable surface insulation (RSI) thermal protection system (TPS) for the space shuttle. The effects of various parameters of the RSI on convective heating characteristics are described. The wind tunnel tests provided a data base for accurate assessment of gap heating. Analysis and correlation of the data provide methods for predicting heating in the RSI gaps on the space shuttle.
Christensen, H. E.↗
Techniques for aerothermal tests of large, flightweight thermal protection panels in a Mach 7 wind tunnel
Thermal performance and structural integrity are experimentally evaluated in the Langley 8-ft high temperature structures tunnel, which uses a combustion products test medium to provide realistic combinations of aerodynamic heating and loading. Recently developed techniques provide independent control of rate and magnitude of surface heating and differential pressure, protection against adverse acoustics buffeting during facility starting and stopping, programed radiant heating before exposing test panels to the high energy stream, and infrared radiometry for detailed surface temperatures. These techniques were verified repeatedly by return of useful data on metallic and nonmetallic panel concepts of reusable surface insulation.
Deveikis, W. D.↗
Space shuttle launch vehicle performance trajectory, exchange ratios, and dispersion analysis
A baseline space shuttle performance trajectory for Mission 3A launched from WTR has been generated. Design constraints of maximum dynamic pressure, longitudinal acceleration, and delivered payload were satisfied. Payload exchange ratios are presented with explanation on use. Design envelopes of dynamic pressure, SRB staging point, aerodynamic heating and flight performance reserves are calculated and included.
Toelle, R. G.↗
Comparison of NASTRAN and MITAS nonlinear thermal analyses of a convectively cooled structure
Comparative steady state nonlinear thermal analyses of a scramjet fuel injection strut are presented. The analyses were performed using the NASTRAN finite element program and MITAS, a lumped-parameter thermal analyzer. The strut is subjected to aerodynamic heating on two sides and is internally cooled by hydrogen flowing from internal manifolds through heat exchangers bonded to the primary structure. Based on coolant temperatures determined by MITAS, NASTRAN predicted temperature distributions throughout the strut which were in close agreement with similar MITAS predictions.
Thornton, E. A.↗
Tangent-ogive nose cones
Program calculates aerodynamic heating and shear stresses at wall for tangent-ogive noses that are slender enough to maintain an attached nose shock during portion of flight when heat transfer from boundary layer to wall is significant.
Wing, L. D.↗
Results of tests in the AEDC VKF Tunnel B using the phase change paint technique on 0.04 scale 50 percent forebody models (82-0) of the Rockwell space shuttle orbiter (OH50A)
Model information and data from wind tunnel tests conducted on 0.04 scale 50 percent forebody models of the Space Shuttle Orbiter were presented. These tests were conducted using the phase change paint technique to determine aerodynamic heating rates due to various proturberances and recessions. Angles of attack from 20 deg through 45 deg were investigated at Mach 8.
Quan, M.↗
Results of test MA22 in the NASA/LaRC 31-inch CFHT on an 0.010-scale model (32-0) of the space shuttle configuration 3 to determine RCS jet flow field interaction, volume 1
A wind tunnel test was conducted in the Langley Research Center 31-inch Continuous Flow Hypersonic Wind Tunnel from May 6, 1975 through June 3, 1975. The primary objectives of this test were the following: (1) to study the ability of the wind tunnel to repeat, on a run-to-run basis, data taken for identical configurations to determine if errors in repeatability could have a significant effect on jet interaction data, (2) to determine the effect of aerodynamic heating of the scale model on jet interaction, (3) to investigate the effects of elevon and body flap deflections on jet interaction, (4) to determine if the effects from jets fired separately along different axes can be added to equal the effects of the jets fired simultaneously (super position effects), (5) to study multiple jet effects, and (6) to investigate area ratio effects, i.e., the effect on jet interaction measurements of using wind tunnel nozzles with different area ratios in the same location. The model used in the test was a .010-scale model of the Space Shuttle Orbiter Configuration 3. The test was conducted at Mach 10.3 and a dynamic pressure of 150 psf. RCS chamber pressure was varied to simulate free flight dynamic pressures of 5, 7.5, 10, and 20 psf.
Kanipe, D. B.↗