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At least 433 records · Page 24

Difference equation technique for determining the evolution of radially symmetric ultrasonic fields

A simplified difference equation technique has been developed to calculate the three-dimensional evolution of radially symmetric, complex ultrasonic fields. The parabolic approximation to the Helmholtz equation is obtained by assuming that localized changes in the magnitude of the field with respect to distance along the axis of propagation are small compared to those with respect to radial displacement. The Helmholtz equation in cylindrical coordinates may then be approximated, after separating variables, using truncated series expansions. The resulting difference equation determines complex field values at discrete locations in a plane using corresponding adjacent locations in the preceding plane. Stability criteria which determine acceptable values for various parameters are discussed. The technique has been applied to the propagation of ultrasonic fields generated by two-dimensional focusing and non-focusing, uniform and Gaussian profile, piezoelectric transducers in both profiled and non-profiled media.

Dockery, G. D.↗

The role of the reflection coefficient in precision measurement of ultrasonic attenuation

Ultrasonic attenuation measurements using contact, pulse-echo techniques are sensitive to surface roughness and couplant thickness variations. This can reduce considerable inaccuracies in the measurement of the attenuation coefficient for broadband pulses. Inaccuracies arise from variations in the reflection coefficient at the buffer-couplant-sample interface. The reflection coefficient is examined as a function of the surface roughness and corresponding couplant thickness variations. Interrelations with ultrasonic frequency are illustrated. Reliable attenuation measurements are obtained only when the frequency dependence of the reflection coefficient is incorporated in signal analysis. Data are given for nickel 200 samples and a silicon nitride ceramic bar having surface roughness variations in the 0.3 to 3.0 microns range for signal bandwidths in the 50 to 100 MHz range.

Generazio, E. R.↗

Ultrasonic Bonding to Metalized Plastic

New technique makes it possible to bond wires ultrasonically to conductor patterns on such soft substrates as plain or ceramic-filled polytetrafluoroethylene. With ultrasonic bonding, unpackaged chips attached to soft circuit boards. Preferred because chips require substrate area and better matched electrically to circuit board at high frequencies.

Conroy, B. L.↗

Ultrasonic Inspection Near Small Bores

Portable ultrasonic probe makes it possible to inspect for hidden cracks near insides of narrow tubes. Using pulse-echo technique, instrument detects cracks as small as 0.015-in. (0.38-mm) deep. Used for nondestructive inspection of other hard-to-reach places where conventional large transducers will not fit or where difficult to apply coupling liquid for contact ultrasonic testing. Inspects bore of tubelike fitting. Instrument makes it unnecessary to disassemble fitting to check for cracks. Precise orientation of transducer with respect to part not necessary for detecting cracks.

Parent, R. G.↗

Pattern recognition characterizations of micromechanical and morphological materials states via analytical quantitative ultrasonics

One potential approach to the quantitative acquisition of discriminatory information that can isolate a single structural state is pattern recognition. The pattern recognition characterizations of micromechanical and morphological materials states via analytical quantiative ultrasonics are outlined. The concepts, terminology, and techniques of statistical pattern recognition are reviewed. Feature extraction and classification and states of the structure can be determined via a program of ultrasonic data generation.

Williams, J. H., Jr.↗

Ultrasonic verification of microstructural changes due to heat treatment

Ultrasonic attenuation was measured for polycrystalline samples of nickel and copper with various grain-size distributions produced by heat treatment. Attenuation as a function of frequency was determined for a sample having a known mean grain diameter. Once this function was determined, it could be scaled to determine the mean grain size of other samples of the same material with different mean grain diameters. These results were obtained by using broadband pulse-echo ultrasound in the 25 to 100 MHz frequency range. The results suggest an ultrasonic, nondestructive approach for verifying heat treatment of metals.

Generazio, E. R.↗

Transfer function concept for ultrasonic characterization of material microstructures

The approach given depends on treating material microstructures as elastomechanical filters that have analytically definable transfer functions. These transfer functions can be defined in terms of the frequency dependence of the ultrasonic attenuation coefficient. The transfer function concept provides a basis for synthesizing expressions that characterize polycrystalline materials relative to microstructural factors such as mean grain size, grain-size distribution functions, and grain boundary energy transmission. Although the approach is nonrigorous, it leads to a rational basis for combining the previously mentioned diverse and fragmented equations for ultrasonic attenuation coefficients.

Vary, A.↗

Measurement of ultrasonic velocity using phase-slope and cross-correlation methods

Computer implemented phase-slope and cross-correlation methods are introduced for measuring time delays between pairs of broadband ultrasonic pulse-echo signals for determining velocity in engineering materials. The phase-slope and cross-correlation methods are compared with the overlap method which is currently in wide use. Comparison of digital versions of the three methods shows similar results for most materials having low ultrasonic attenuation. However, the cross-correlation method is preferred for highly attenuating materials. An analytical basis for the cross-correlation method is presented. Examples are given for the three methods investigated to measure velocity in representative materials in the magahertz range.

Hull, D. R.↗

Energy shadowing correction of ultrasonic pulse-echo records by digital signal processing

A numerical algorithm is described that enables the correction of energy shadowing during the ultrasonic testing of bulk materials. In the conventional method, an ultrasonic transducer transmits sound waves into a material that is immersed in water so that discontinuities such as defects can be revealed when the waves are reflected and then detected and displayed graphically. Since a defect that lies behind another defect is shadowed in that it receives less energy, the conventional method has a major drawback. The algorithm normalizes the energy of the incoming wave by measuring the energy of the waves reflected off the water/air interface. The algorithm is fast and simple enough to be adopted for real time applications in industry. Images of material defects with the shadowing corrections permit more quantitative interpretation of the material state.

Kishonio, D.↗

Application of digital pulse shaping by least squares method to ultrasonic signals in composites

For ultrasonic testing in composites, a signal processing tool is identified that can significantly enhance the sharpness of ultrasonic waveforms and provide clearer pictures of the nature of the material flaw. The technique artificially improves the resolution of the system to discrete events by pulse shaping the measured waveform based on the signal from a reference. The optimum pulse shape operator is determined from a least-squares method in the z-domain.

Kishoni, D.↗

Real-time measurement of ice growth during simulated and natural icing conditions using ultrasonic pulse-echo techniques

Results of tests to measure ice accretion in real-time using ultrasonic pulse-echo techniques are presented. Tests conducted on a 10.2 cm diameter cylinder exposed to simulated icing conditions in the NASA Lewis Icing Research Tunnel and on an 11.4 cm diameter cylinder exposed to natural icing conditions in flight are described. An accuracy of + or - 0.5 mm is achieved for real-time ice thickness measurements. Ice accretion rate is determined by differentiating ice thickness with respect to time. Icing rates measured during simulated and natural icing conditions are compared and related to icing cloud parameters. The ultrasonic signal characteristics are used to detect the presence of surface water on the accreting ice shape and thus to distinguish between dry ice growth and wet growth. The surface roughness of the accreted ice is shown to be related to the width of the echo signal received from the ice surface.

Hansman, R. J., Jr.↗

Ultrasonic Ranging System With Increased Resolution

Master-oscillator frequency increased. Ultrasonic range-measuring system with 0.1-in. resolution provides continuous digital display of four distance readings, each updated four times per second. Four rangefinder modules in system are modified versions of rangefinder used for automatic focusing in commercial series of cameras. Ultrasonic pulses emitted by system innocuous to both people and equipment. Provides economical solutions to such distance-measurement problems as posed by boats approaching docks, truck backing toward loading platform, runway-clearance readout for tail of airplane with high angle attack, or burglar alarm.

Meyer, William E.↗

Ultrasonic NDE of structural ceramics for power and propulsion systems

A review of research investigations of several ultrasonic evaluation techniques applicable to structural ceramics for advanced heat engines is presented. This review highlights recent work conducted under the sponsorship of and at the Lewis Research Center. Results obtained with scanning acoustic microscopy, scanning laser acoustic microscopy, photo acoustic microscopy, and scanning electron acoustic microscopy are compared. In addition to these flaw imaging techniques, microstructure characterization by analytical ultrasonics is described. The techniques were evaluated by application to research samples of monolithic silicon nitride and silicon carbide in the form of discs and bars containing naturally occurring and deliberately-introduced flaws and microstructural anomalies. Strengths and limitations of the techniques are discussed.

Vary, Alex↗

Ultrasonic verification of microstructural changes due to heat treatment

Ultrasonic attenuation was measured for polycrystalline samples of nickel and copper with various grain-size distributions produced by heat treatment. Attenuation as a function of frequency was determined for a sample having a known mean grain diameter. Once this function was determined, it could be scaled to determine the mean grain size of other samples of the same material with different mean grain diameters. These results were obtained by using broadband pulse-echo ultrasound in the 25 to 100 MHz frequency range. The results suggest an ultrasonic, nondestructive approach for verifying heat treatment of metals.

Generazio, E. R.↗

Ultrasonic level sensors for liquids under high pressure

An ultrasonic level sensor of novel design continuously measures the level of a liquid subjected to a high pressure (up to about 40 MPa), as is sometimes required for the effective transfer of the liquid. The sensor operates as a composite resonator fabricated from a standard high-pressure plug. A flat-bottom hole is machined into the plug along its center line. An ultrasonic transducer is bonded rigidly to the interior surface of the bottom wall, while the exterior surface is in contact with the liquid. Although the bottom wall is designed to satisfy the pressure code, it is still sufficiently thin to permit ready excitation of the axisymmetric plate modes of vibration. The liquid level is measured by a conventional pulse-echo technique. A prototype sensor was tested successfully in a 2300-l water vessel at pressures up to about 37 MPa. A spectral analysis of the transmitted pulse reveals that the flexural, extensional, thickness-shear, and radial plate modes are excited into vibration, but none of these appears to be significantly affected by the pressurization of the liquid.

Zuckerwar, A. J.↗

Ultrasonic characterization of the nonlinear elastic properties of unidirectional graphite/epoxy composites

The theoretical treatment of linear and nonlinear elasticity in a unidirectionally fiber reinforced composite as well as measurements for a unidirectional graphite/epoxy composite (T300/5208) are presented. Linear elastic properties were measured by both ultrasonic and strain gage measurements. The nonlinear properties were determined by measuring changes in ultrasonic natural phase velocity with a pulsed phase locked loop interferometer as a function of stress and temperature. These measurements provide the basis for further investigations into the relationship between nonlinear elastic properties and other important properties such as strength and fiber-matrix interfacial stength in graphite/epoxy composites.

Prosser, William H.↗

Flaw imaging and ultrasonic techniques for characterizing sintered silicon carbide

The capabilities were investigated of projection microfocus x-radiography, ultrasonic velocity and attenuation, and reflection scanning acoustic microscopy for characterizing silicon carbide specimens. Silicon carbide batches covered a range of densities and different microstructural characteristics. Room temperature, four point flexural strength tests were conducted. Fractography was used to identify types, sizes, and locations of fracture origins. Fracture toughness values were calculated from fracture strength and flaw characterization data. Detection capabilities of radiography and acoustic microscopy for fracture-causing flaws were evaluated. Applicability of ultrasonics for verifying material strength and toughness was examined.

Baaklini, George Y.↗

Systems for ultrasonic scanning, analysis and imagery

A variety of ultrasonic scanning and imagery techniques are used to investigate various aspects of materials and microstructures. Two ultrasonic scanning systems are in use by the Lewis Research Center's Structural Integrity Branch: an immersion scanner and a contact scanning system. The basic principles of scanning are reviewed, examples of images are presented, and structural features suggested by these images are discussed. Both of these systems are custom designed; their capabilities, advantages, and disadvantages are highlighted.

Stang, David B.↗