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At least 433 records · Page 24

Buckling and vibration of any prismatic assembly of shear and compression loaded anisotropic plates with an arbitrary supporting structure

The computer program designated 'VIPASA', which accurately treats buckling and vibration in prismatic plate assemblies with a response that varies sinusoidally in the longitudinal direction, has been found to be limited by the production of an in-plane shear loading of component plates that produces skewed mode shapes. These do not conform to desired support conditions. This problem is presently overcome through a coupling of the VIPASA stiffness matrices for different wavelength responses by means of the Lagrangian Multipliers method. The theory extends to supports at arbitrary locations, and even to the support provided by any elastic structure. The generality and capabilities of VIPASA have been retained in the computer program designated 'VICON', which permits constraints and a supporting structure consisting of any number of transverse beam columns.

Anderson, M. S.↗

Solar rocket plume/mirror interactions

The extent to which the plume from a solar thermal rocket will impinge on the solar collector is studied by flow field analysis. Such interaction can adversely affect collector performance through fouling, excessive heat loading, or pressure loads that deform the delicate structures. The geometrical shape of the collector is such that only the flow from the nozzle boundary layer can reach it, but the thrust levels of interest lead to very viscous nozzle flows with thick boundary layers. Reasonable accuracy in solving these flows requires a fully coupled viscous-inviscid procedure. Results show that the fraction of the plume that hits the collector can be well estimated by continuum theory, but that transitional and rarefied phenomena will have some impact on how it is distributed over the surface. Initial results for one representative condition show that approx. 4 percent of the total flow in the jet makes its way to the collector. The pressures on the collector, however, remain quite low because of its distance from the engine. Additional work is needed to document the effect of thrust scaling and wall cooling on impingement.

Yu, Sheng-Tao↗

Modal Test/Analysis Correlation of Space Station Structures Using Nonlinear Sensitivity

The modal correlation problem is formulated as a constrained optimization problem for validation of finite element models (FEM's). For large-scale structural applications, a pragmatic procedure for substructuring, model verification, and system integration is described to achieve effective modal correlation. The space station substructure FEM's are reduced using Lanczos vectors and integrated into a system FEM using Craig-Bampton component modal synthesis. The optimization code is interfaced with MSC/NASTRAN to solve the problem of modal test/analysis correlation; that is, the problem of validating FEM's for launch and on-orbit coupled loads analysis against experimentally observed frequencies and mode shapes. An iterative perturbation algorithm is derived and implemented to update nonlinear sensitivity (derivatives of eigenvalues and eigenvectors) during optimizer iterations, which reduced the number of finite element analyses.

Gupta, Viney K.↗

Modal test/analysis correlation of Space Station structures using nonlinear sensitivity

The modal correlation problem is formulated as a constrained optimization problem for validation of finite element models (FEM's). For large-scale structural applications, a pragmatic procedure for substructuring, model verification, and system integration is described to achieve effective modal correlations. The space station substructure FEM's are reduced using Lanczos vectors and integrated into a system FEM using Craig-Bampton component modal synthesis. The optimization code is interfaced with MSC/NASTRAN to solve the problem of modal test/analysis correlation; that is, the problem of validating FEM's for launch and on-orbit coupled loads analysis against experimentally observed frequencies and mode shapes. An iterative perturbation algorithm is derived and implemented to update nonlinear sensitivity (derivatives of eigenvalues and eigenvectors) during optimizer iterations, which reduced the number of finite element analyses.

Gupta, Viney K.↗

Stiffener attachment concepts for graphite-epoxy panels designed for postbuckling strength

Stiffener attachment concepts for suppressing or delaying the onset of the skin-stiffener separation failure mode in graphite-epoxy compression panels designed for postbuckling strength were experimentally studied. The effectiveness of these concepts was evaluated using panels with 16-ply skins and a single centrally-located I-shaped stiffener with both static and cyclic compressive loadings. Analytical results suggest that tailoring the relative thicknesses of the panel skin, stiffener attachment flange, and the stiffener web rotational stiffness can minimize the adverse effects of high interface shear and normal stresses. Interface stress levels may be reduced by tapering the thickness of the stiffener attachment flange and properly selecting the stacking sequences of the skin and stiffener attachment flange laminates.

Dickson, John N.↗

Sample Acquisition and Instrument Deployment (SAID)

This report details the interim progress for contract NASW-4818, Sample Acquisition and Instrument Deployment (SAID), a robotic system for deploying science instruments and acquiring samples for analysis. The system is a conventional four degree of freedom manipulator 2 meters in length. A baseline design has been achieved through analysis and trade studies. The design considers environmental operating conditions on the surface of Mars, as well as volume constraints on proposed Mars landers. Control issues have also been studied, and simulations of joint and tip movements have been performed. A passively braked shape memory actuator with the ability to measure load has been developed. The wrist also contains a mechanism which locks the lid output to the bucket so that objects can be grasped and released for instrument deployment. The wrist actuator has been tested for operational power and mechanical functionality at Mars environmental conditions. The torque which the actuator can produce has been measured. Also, testing in Mars analogous soils has been performed.

Boyd, Robert C.↗

Crash-Energy Absorbing Composite Structure and Method of Fabrication

A stand-alone, crash-energy absorbing structure and fabrication method are provided. A plurality of adjoining rigid cells are each constructed of resin-cured fiber reinforcement and are arranged in a geometric configuration. The fiber reinforcement can be in the form of a fabric or braided fibers wrapped about a core that is either left in place or removed from the ultimate cured structure. The geometric configuration of cells is held together with more fiber reinforcement (in the form of fabric or braided fibers) in order to integrate the cells in the geometric configuration. The additional fiber reinforcement is resin-cured to the cells. Curing of the cells and ultimate structure can occur in a single step. In applications where post-crash integrity is necessary, ductile fibers can be used to integrate the cells in the geometric configuration. The novelty of the present invention is that simple fabrication techniques are used to create structures that can be formed in a variety of net stable shapes without additional reinforcement and can withstand combined loading while crushing in a desired direction.

Kellas, Sotiris↗

Aeroelastic Analysis of Counter Rotation Fans

Aeroelastic problems in turbomachinery and propfans can be static or dynamic in nature. The analysis of static aeroelastic problems is involved primarily with determination: (a) of the shape of the blades and the steady aerodynamic loads on the blades (which are inter-dependent), (b) of the resultant steady stresses and (c) of the static instability (divergence) margin, if applicable. In this project, we were concerned exclusively with dynamic aeroelastic behavior. The analysis of dynamic aeroelastic problems is involved with the determination: (a) of the unsteady aerodynamic loads on blades and the dynamic motion of the blades (which are again inter-dependent), (b) of the resultant dynamic stresses and their effect on fatigue life and (c) of the dynamic instability (flutter), if applicable. There are two primary dynamic aeroelastic phenomena of interest to designers of turbomachinery and propfans: flutter and forced response. Flutter generally refers to the occurrence of rapidly growing self-excited oscillations leading to catastrophic failure of the blade. When certain nonlinear phenomena are present, flutter response may lead to a potentially dangerous limit cycle oscillation rather than an immediate catastrophic failure. Forced response generally refers to the steady-state oscillations that occur as a consequence of excitations external to the rotor in question. These excitations typically result from the presence of upstream obstructions, inflow distortions, downstream obstructions, or mechanical sources such as tip-casing contact or shaft and gear meshing. Significant forced response leads to blade fatigue, and at design conditions, generally contributes to a degradation of blade life. At other operating conditions, forced response may lead to catastrophic failure due to severe blade fatigue in a short duration of time.

Keith, Theo G., Jr.↗

Optical Measurements of Axial and Tangential Steady-State Blade Deflections Obtained Simultaneously

Case-mounted fiber-optic sensors have been used by aircraft engine manufacturers mainly to monitor blade vibration in fans and compressors. The simplest probe arrangement is a spot probe where, typically, a center fiber transmits laser light, and the outer fibers collect the reflected light from the blade tips and transmit it to a photodetector. Because the spot of incident light is fixed in space, whereas the blade deflects dynamically, the reflected light will originate from slightly different portions of the blade tip under different operating conditions. Unless corrections are developed to compensate for this effect, some error in vibratory tangential amplitude will occur. For monitoring vibrations, this error is usually not critical. However, when steady-state blade deflections are being measured, it is very important to fix the spot on the blade tip at a particular location because the operating speed blade deflections are evaluated against a low-speed reference run. The change in speed usually implies a significant change in the blade orientation and possibly its shape brought about by the aerodynamic and centrifugal loading. It is most convenient to select the blade s leading and trailing edges as the fixed points for which deflections will be evaluated. To capture the blade edges at various speeds, the light probe must be movable. This was achieved by mounting the probe in an eccentric hole in a bushing that fit the fan case in the region that overlapped the path of the blade edge. The probe was actuated to search for a blade edge while all the blades were viewed on an oscilloscope. The blade edge was considered to be captured when a pulse associated with a particular blade was significantly reduced in magnitude but was clearly distinguishable from the background noise level. By tracing the axial position of either blade edge, one could extend the deflection measurement to two dimensions: axial and tangential. These blade deflection measurements were obtained during a wind tunnel test of a fan prototype.

Kurkov, Anatole P.↗

Distributed Sensing of a Cantilever Beam and Plate Using a Fiber Optic Sensing System

As the capabilities of Fiber Optic Sensing Systems continue to improve, their application to real-time distributed sensing for structural analysis and control of flexible systems is increasingly feasible. This paper will report experimental results on the use of a Fiber Optic Sensing System for static and dynamic shape estimation of a cantilever beam and plate. Demonstrating the use of this sensor technology in benchtop experiments is the first step in effectively incorporating fiber optic sensors in the Integrated Adaptive Wing Technology Maturation aeroelastic half-span wind tunnel model for real-time shape sensing and feedback for drag optimization, maneuver load alleviation, gust load alleviation, and flutter suppression control laws. The effectiveness of the sensing system will be analyzed and the application of these results to aeroelasticity experimentation will be discussed.

Heaney, Patrick S.↗

Orion Main Parachute Asymmetry Testing Revisited

Limited bridle-level asymmetry data were collected on three Orion main parachute cluster tests early in the development program. The results were published contemporaneously using analysis techniques developed by the Ares parachute program. Both programs seemed to indicate that large parachutes could develop line asymmetries far larger than what was assumed in design guides. Unfortunately, no additional asymmetry data were collected during Orion parachute development to corroborate these results. Recent high-fidelity data from Commercial Crew Program parachute system tests reinforce these legacy results. A method was developed to estimate suspension line-level asymmetry by “un-averaging” Orion bridle-level measurements using assumptions gleaned from the recent CCP experience. Efforts were made to improve the visualization of load asymmetry and its relationship with parachute geometric shape deformations.

parachutes↗

Shooting and bouncing rays - Calculating the RCS of an arbitrarily shaped cavity

A ray-shooting approach is presented for calculating the interior radar cross section (RCS) from a partially open cavity. In the problem considered, a dense grid of rays is launched into the cavity through the opening. The rays bounce from the cavity walls based on the laws of geometrical optics and eventually exit the cavity via the aperture. The ray-bouncing method is based on tracking a large number of rays launched into the cavity through the opening and determining the geometrical optics field associated with each ray by taking into consideration (1) the geometrical divergence factor, (2) polarization, and (3) material loading of the cavity walls. A physical optics scheme is then applied to compute the backscattered field from the exit rays. This method is so simple in concept that there is virtually no restriction on the shape or material loading of the cavity. Numerical results obtained by this method are compared with those for the modal analysis for a circular cylinder terminated by a PEC plate. RCS results for an S-bend circular cylinder generated on the Cray X-MP supercomputer show significant RCS reduction. Some of the limitations and possible extensions of this technique are discussed.

Ling, Hao↗

Nonlinear Buckling Analysis of Tow-Steered Composite Cylinders with Cutouts

The buckling and postbuckling behavior of two composite tow-steered shells with cutouts of different sizes is assessed using nonlinear finite element (FE) analysis and compared to experimental measurements. The cylindrical shells are manufactured using an automated fiber placement system, where the shells’ fiber orientation angles vary continuously around the shell circumference from ±10 degrees on the crown and keel to ±45 degrees on the sides. One shell features thickness variations due to tow overlaps that result from application of all 24 tows during each pass of the fiber placement system. The second shell uses the system’s tow drop/add capability to achieve a more uniform wall thickness without overlaps. Unreinforced cutouts of two different sizes—the first smaller cutout representing a passenger door on a commercial aircraft and the second larger cutout a cargo door—were machined into each of the two cylinders resulting in a total of four test cases. These cylinders were tested in axial compression and buckled elastically in previous work and are now analyzed using nonlinear FE models to compare bifurcation buckling loads as well as the load-displacement response in the prebuckling and postbuckling regimes. For all four shells analyzed, the prebuckling stiffness, buckling load, and deformation mode sequence throughout the loading-unloading cycle is accurately reproduced by the models. In particular, the shells first buckle locally around the cutouts in a stable (super-critical) manner with only a slight decrease in axial stiffness, which occurs due to the favorable load redistribution facilitated by tow steering. The shells then buckle globally in an unstable (sub-critical) manner with diamond-shaped buckles forming to the left and right of the cutouts. The buckling load of all shells with cutouts is at least 82% of the buckling load of the pristine shells without cutouts. Overall, the ability to sustain local buckling phenomena, and the relatively small reductions in global buckling load compared to pristine shells without cutouts, demonstrates the great potential of using tow steering to mitigate the adverse effects of cutouts in axially-compressed shell structures.

composites↗

Nonlinear Buckling Analysis of Tow-Steered Composite Cylinders with Cutouts

The buckling and postbuckling behavior of two composite tow-steered shells with cutouts of different sizes is assessed using nonlinear finite element (FE) analysis and compared to experimental measurements. The cylindrical shells are manufactured using an automated fiber placement system, where the shells’ fiber orientation angles vary continuously around the shell circumference from 10 degrees on the crown and keel to 45 degrees on the sides. One shell features thickness variations due to tow overlaps that result from application of all 24 tows during each pass of the fiber placement system. The second shell uses the system’s tow drop/add capability to achieve a more uniform wall thickness without overlaps. Unreinforced cutouts of two different sizes—the first smaller cutout representing a passenger door on a commercial aircraft and the second larger cutout a cargo door—were machined into each of the two cylinders resulting in a total of four test cases. These cylinders were tested in axial compression and buckled elastically in previous work and are now analyzed using nonlinear FE models to compare bifurcation buckling loads as well as the load-displacement response in the prebuckling and postbuckling regimes. For all four shells analyzed, the prebuckling stiffness, buckling load, and deformation mode sequence throughout the loading-unloading cycle is accurately reproduced by the models. In particular, the shells first buckle locally around the cutouts in a stable (super-critical) manner with only a slight decrease in axial stiffness, which occurs due to the favorable load redistribution facilitated by tow steering. The shells then buckle globally in an unstable (sub-critical) manner with diamond-shaped buckles forming to the left and right of the cutouts. The buckling load of all shells with cutouts is at least 82% of the buckling load of the pristine shells without cutouts. Overall, the ability to sustain local buckling phenomena, and the relatively small reductions in global buckling load compared to pristine shells without cutouts, demonstrates the great potential of using tow steering to mitigate the adverse effects of cutouts in axially-compressed shell structures.

Buckling↗

A method for determining the camber and twist of a surface to support a given distribution of lift, with applications to the load over a sweptback wing

A graphical method is described for finding the shape (camber and twist) of an airfoil having an arbitrary distribution of lift. The method consists in replacing the lifting surface and its wake with an equivalent arrangement of vortices and in finding the associated vertical velocities. By division of the vortex pattern into circular strips concentric about the downwash point instead of into the usual rectangular strips, the lifting surface is reduced for each downwash point to an equivalent loaded line for which the induced velocity is readily computed. The ratio of the vertical velocity to the stream velocity is the slope of the surface in the free-stream direction.

Cohen, Doris↗

Control of unsteady shock-induced turbulent boundary layer separation upstream of blunt fins

Fluctuating wall pressure measurements have been made on centerline upstream of blunt fins in a Mach 5 turbulent boundary layer. Standard time series analysis and conditional sampling algorithms have been used to examine the effects of leading edge sweepback, leading edge shape, and fin root modifications on the fluctuating pressures. Leading edge sweep considerably reduces the mean and rms pressure loading at the fin root, the extent of the region of unsteady separation shock motion, and the separation length. The frequency of pressure fluctuations in the intermittent region increases with leading edge sweepback, while the spectral content of pressure fluctuations in the separated region is virtually unchanged by leading edge sweep. A swept hemicylindrically blunted root fillet reduces the centerline upstream influence and intermittent region length by 50 percent, and reduces the mean and rms pressure loading at the fin root by about 75 percent and 95 percent respectively. Experiments using hemicylindrical, wedge shaped and flat leading edges show that while separated flow scales increase with increasing 'bluntness', intermittent region length and root loading decrease, and separation shock frequency increases.

Kleifges, K.↗

Static and fatigue testing of full-scale fuselage panels fabricated using a Therm-X(R) process

Large, curved, integrally stiffened composite panels representative of an aircraft fuselage structure were fabricated using a Therm-X process, an alternative concept to conventional two-sided hard tooling and contour vacuum bagging. Panels subsequently were tested under pure shear loading in both static and fatigue regimes to assess the adequacy of the manufacturing process, the effectiveness of damage tolerant design features co-cured with the structure, and the accuracy of finite element and closed-form predictions of postbuckling capability and failure load. Test results indicated the process yielded panels of high quality and increased damage tolerance through suppression of common failure modes such as skin-stiffener separation and frame-stiffener corner failure. Finite element analyses generally produced good predictions of postbuckled shape, and a global-local modelling technique yielded failure load predictions that were within 7% of the experimental mean.

Dinicola, Albert J.↗

Finite-element analyses and fracture simulation in thin-sheet aluminum alloy

A two-dimensional, elastic-plastic finite-element analysis was used with a critical crack-tip-opening angle (CTOA) fracture criterion to model stable crack growth in thin-sheet 2024-T3 aluminum alloy under monotonic loading after precracking at different cyclic stress levels. Tests were conducted on three types of specimens: middle-crack, three-hole-crack and blunt-notch tensile specimens. An experiment technique was developed to measure CTOA during crack growth initiation and stable tearing using a high-resolution video camera and recorder. Crack front shapes were also measured during initiation and stable tearing using a fatigue marker-load technique. Three-dimensional elastic-plastic finite-element analyses of these crack shapes for stationary cracks were conducted to study the crack-front opening displacements. Predicted load against crack extension on middle-crack tension specimens agreed well with test results even for large-scale plastic deformations. The analyses were able to predict the effects of specimen size and precracking stress history on stable tearing. Predicted load against load-line displacements agreed well with test results up to maximum load bu the analyses tended to overpredict displacements as crack grew beyond the maximum load under displacement-controlled conditions. During the initiation phase, the measured CTOA values were high but decreased and remained nearly constant after a small amount of stable tearing. The constant value of CTOA agree well with the calculated value from the finite-element analysis. The larger CTOA values measured at the sheet surface during the initiation phase may be associated with the crack tunneling observed in the tests. Three-dimensional analyses for nonstraight crack fronts predicted much higher displacements near the free surface than in the interior.

Newman, J. C., Jr.↗