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At least 433 records · Page 24

Development of a highly reliable composite board for printed circuitry for use in space environment

Materials, processes and fabrication techniques have been investigated for the development of a high-temperature circuit-board laminate. High quality, void-free copper-clad laminates have been made using 7628/HS-1 style fiberglas reinforcements with filled polyimide matrices. The fabricating characteristics of P13N resin appear suitable for use as a filled matrix in this circuit board development. High-fired, ball-milled alumina appears to be necessary to obtain the desired effects in the circuit board system. Nickel-clad copper foil bonding surfaces appear to be another requirement for retention of good bond strengths after art work and plating sequences. The fabrication cycle for this circuit board system is very dependent on the heating profile. Very rapid heating with quick loading is recommended. A stack approach to lamination was successfully used.

Bradbury, E. J.↗

Methods of measurement for semiconductor materials, process control, and devices

The development of methods of measurement for semiconductor materials, process control, and devices is discussed. The following subjects are also presented: (1) demonstration of the high sensitivity of the infrared response technique by the identification of gold in a germanium diode, (2) verification that transient thermal response is significantly more sensitive to the presence of voids in die attachment than steady-state thermal resistance, and (3) development of equipment for determining susceptibility of transistors to hot spot formation by the current-gain technique.

Bullis, W. M.↗

Resin/graphite fiber composites

High temperature resin matrices suitable for use in advanced graphite fiber composites for jet engine applications were evaluated. A series of planned, sequential screening experiments with resin systems in composite form were performed to reduce the number of candidates to a single A-type polyimide resin that repetitively produced void-free, high strength and modulus composites acceptable for use in the 550 F range for 1000 hours. An optimized processing procedure was established for this system. Extensive mechanical property studies characterized this single system, at room temperature, 500 F, 550 F and 600 F, for various exposure times.

Cavano, P. J.↗

Study of critical defects in ablative heat shield systems for the space shuttle

Results are presented from an investigation to determine the effects of fabrication-induced defects on the performance of an ablative heat shield material in a simulated space shuttle reentry environment. Nondestructive methods for detecting the defects were investigated. The material considered is a fiber-filled, honeycomb-reinforced, low-density elastomer. Results were obtained for density variations, voids, fiber bundles, crushed honeycomb, undercut honeycomb, unbonded areas, face sheet delaminations, and cure variations. The data indicate that, within reasonable tolerances, the fabrication defects investigated are not critical in terms of reentry performance of the heat shield.

Thompson, R. L.↗

Development of nondestructive testing techniques for plated-through holes in multilayer printed circuit boards

The development of a nondestructive test with the capability to interrogate plated-through holes as small as 0.51 millimeters inside diameter is discussed. The system can detect defects such as holes, voids, cracks, and thin spots that reduce the current carrying capability of plates-through interconnects by 20 percent or more. Efforts were directed toward the design and fabrication of magnetic circuitry mutual coupling probes and to evaluate the effectiveness of these devices for detecting in multilayer board plated-through holes.

Anthony, P. L.↗

The particles and fields subsatellite magnetometer experiment

A preliminary analysis of magnetometer data from Apollo 15 subsatellite is concluded. Remanent magnetization is a characteristic property of the moon, and the distribution is such that a complex pattern is produced. A mapping of the distribution is feasible with the present experiment. Lunar induction fields produced by transients in interplanetary magnetic field are detectable at satellite orbit. Magnetometer data will provide estimates of the latitude and longitude dependences of interior conductivity. The plasma void extends to some altitude below the satellite orbit and probably the lunar surface. Solar wind near the limbs is usually strongly disturbed.

Coleman, P. J., Jr.↗

Results of a preliminary experimental investigation of a vapor transport fuel pin

In-Pile experimental tests were conducted on two fuel pins mounted side-by-side in a holder assembly. The fuel pins consisted of stacked fully enriched UO2 pellets enclosed in a type 316 stainless steel clad 1/2 inch outside diameter and 3 inches in length. Each fuel pin contained four pellets for a total of 22 grams of fuel weight. The experiment was operated to maintain the maximum clad temperature at 395 K corresponding to a fuel temperature at the central void surface of 2350 K. Total primary coolant water flow past the pin holder was calculated to be 110 gallons per minute. Forty-four gallons per minute at a velocity of 36.5 feet per second flowed around each fuel pin. Calculations indicated the maximum heat flux was at the point of the highest temperature and was equal to 0.24 kW/sq cm or 7.62 Btu/hr sq ft. A series of high resolution neutron radiographs of the nuclear fueled vapor transport capsule was taken. The thermal neutrons emitted from the core of the 60 megawatt Plum Brook reactor facility were used.

Lanzo, C. D.↗

A systems approach of the nondestructive evaluation techniques applied to Scout solid rocket motors.

Review and appraisal of the status of the nondestructive tests applied to Scout solid-propellant rocket motors, using analytical techniques to evaluate radiography for detecting internal discontinuities such as voids and unbonds. Information relating to selecting, performing, controlling, and evaluating the results of NDE tests was reduced to a common simplified format. With these data and the results of the analytical studies performed, it was possible to make the basic appraisals of the ability of a test to meet all pertinent acceptance criteria and, where necessary, provide suggestions to improve the situation.

Oaks, A. E.↗

Effect of angular quadrature on results of two-dimensional space power reactor shield calculations.

Study of the effect of angular quadrature on the results of two-dimensional transport calculations made to evaluate radiation environment in the vicinity of a shielded space power reactor. The application considered is for a manned space-station; crew shielding must be provided within a 25 deg cone angle. The asymmetric shield layout is evaluated using the two-dimensional transport code DOT. Within the shield, an S sub 6 angular quadrature yields satisfactory results. For regions where the ray effect may occur it is not apparent that an S sub 10 quadrature is adequate. Anomalies in results due to transport of particles in a void and necessary geometric approximations were observed.

Connolley, D. J.↗

Endolithic algae and micrite envelope formation in Bahamian oolites as revealed by scanning electron microscopy.

Examination of Holocene Bahamian ooelites by scanning electron and light microscopy has revealed the morphology and orientation of aragonite crystals in the lamellar ooelitic envelope, and their modification by the boring activities of endolithic algae. The voids produced by these algae are found in progressive stages of being lined and filled with precipitated microcrystalline aragonite, which is similar to the process of micrite envelope formation in molluscan and other skeletal carbonate grains.

Margolis, S.↗

Benchmark gas core critical experiment.

A critical experiment with spherical symmetry has been conducted on the gas core nuclear reactor concept. The nonspherical perturbations in the experiment were evaluated experimentally and produce corrections to the observed eigenvalue of approximately 1% delta k. The reactor consisted of a low density, central uranium hexafluoride gaseous core, surrounded by an annulus of void or low density hydrocarbon, which in turn was surrounded with a 97-cm-thick heavy water reflector.

Kunze, J. F.↗

Interaction of the solar wind with the moon.

During its orbit about the earth, the moon is located in the interplanetary medium or in the geomagnetosheath-geomagnetotail formed by the solar wind interaction with earth. In the tail, no evidence is found for a lunar magnetic field. In the interplanetary medium, no evidence exists for a bow shock or a trailing shock, although a well defined plasma wake region is observed in the anti-solar wind direction. The moon absorbs the solar wind plasma that strikes its surface and creates a void region or cavity in the flow. The observed lunar Mach cone gives evidence for the anisotropic propagation of waves in the magnetized collisionless warm plasma of the solar wind. The transmission of microstructural discontinuities in the interplanetary medium past the moon shows little distortion, indicating a low effective electrical conductivity of the lunar body. Fluctuations of the interplanetary magnetic field upstream from the plasma wake are stimulated by the disturbed conditions in that region. The moon behaves like a cold, nonmagnetic, fully absorbing dielectric sphere in the solar wind flow.

Ness, N. F.↗

Search for anisotropic electrical properties in amorphous germanium.

Measurement of low-field and high-field resistivity in amorphous Ge in both the planar and transverse directions on the same samples, whose thickness ranged from 0.4 to 4 microns. No anisotropy was found, suggesting that the voids recently described by Galeener (1971) may not play a significant role in these transport processes.

Clark, A. H.↗

Survey of space escape/rescue/survivability capabilities.

Discussion of preventive or remedial systems to achieve safer space flight operations. Escape, rescue, and survival systems are defined by categories: on board, prepositioned aid, and earth-launched concepts. The survey considers separable escape or survival capsules; standby escape or rescue systems; and earth-launched manned and unmanned rescue systems. Reports covering such systems are listed, and the contents are classified as to scope of investigation, space mission, and design approach. Mission classes considered are earth orbit, lunar, and interplanetary. Results of the space escape, rescue, and survivability investigations are summarized in terms of system features and performance, including apparent voids or limitations in rescue capability. Recovery requirements and resources for space rescue are discussed.

Fleisig, R.↗

Impact resistance of unidirectional fiber composites.

Composite micromechanics and macromechanics and the miniature Izod impact test are used to investigate the impact resistance of unidirectional composites. Several composite systems are examined both theoretically and experimentally. The composites are classified theoretically with respect to their impact resistance for longitudinal, transverse, and shear modes. Experimental results are reported only for Izod impact with the fibers either parallel or transverse to the cantilever longitudinal axis. Impact resistance design criteria which evolved during this investigation are used to design hybrid composites with improved impact resistance. The results show that in situ fiber and matrix elongation to fracture, matrix modulus, fabrication process, fiber and void volume ratios, and microresidual stresses are variables which affect the impact resistance.

Chamis, C. C.↗

Gaseous hydrogen-induced cracking of Ti-5Al-2.5Sn.

Study of the kinetics of hydrogen-induced cracking in the Ti-5Al-2.5Sn titanium alloy, which has a structure of acicular alpha platelets in a beta matrix. The crack-growth rate at low stress-intensity levels was found to be exponentially dependent on stress intensity but essentially independent of temperature. The crack-growth rate at intermediate stress-intensity levels was found to be independent of stress intensity but dependent on temperature in such a way that crack-growth rate was controlled by a thermally activated mechanism having an activation energy of 5500 cal/mole and varied as the square root of the hydrogen pressure. The crack-growth rate at stress-intensity levels very near the fracture toughness is presumed to be independent of environment. The results are interpreted to suggest that crack growth at high stress intensities is controlled by normal, bulk failure mechanisms such as void coalescence and the like. At intermediate stress-intensity levels the transport of hydrogen to some interaction site along the alpha-beta boundary is the rate-controlling mechanism. The crack-growth behavior at low stress intensities suggests that the hydrogen interacts at this site to produce a strain-induced hydride which, in turn, induces crack growth by restricting plastic flow at the crack tip.

Williams, D. P.↗

Prototype ultrasonic instrument for quantitative testing

Ultrasonic instrument has been developed for use in quantitative nondestructive evaluation of material defects such as cracks, voids, inclusions, and unbonds. Instrument is provided with standard pulse source and transducer for each frequency range selected and includes integral aids that allow calibration to prescribed standards.

Lynworth, L. C.↗

A new concept for joining dissimilar composites

Bi-composite joint serves as interface between two dissimilar materials by interleaving plies of one composite with plies of another. This interleaving forms transition area between composites. Voids are filled in with epoxy resin to form strong, smooth transition between two materials.

Dullea, K. C.↗