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NASA NTRSDate not supplied

Advancements to Wind Tunnel Testing at the Marshall Space Flight Center Aerodynamic Research Facility by the Utilization of Additively Manufactured Models

In recent years, the Aerodynamic Research Facility (ARF) at NASA’s Marshall Space Flight Center (MSFC) has heavily utilized additive manufacturing (AM) technology for the manufacturing of models for aerodynamic testing in the 14 x 14-inch Trisonic Wind Tunnel (TWT). This process change resulted in speed and cost improvements to the design and manufacture of model parts, which has provided the capability to perform parametric tests at a rapid pace with high fidelity models that are more finely detailed than previously tested. This paper outlines the model design and fabrication workflow of the ARF and the improvements made, focusing specifically on two vehicles tested. First, identical traditionally machined and AM models of a test missile configuration were tested to isolate effects of differences in manufacturing. Second, a high-fidelity model of NASA’s Space Launch System (SLS) was tested to investigate improvements in data quality possible by utilizing AM on small-scale wind tunnel tests. This paper also discusses detailed model inspections and data comparisons that were performed to prove the reliability of data across the TWT’s entire Mach range.

Ryan C Connelly↗
NASA NTRS1981

Analysis and flight evaluation of a small, fixed-wing aircraft equipped with hinged plate spoilers

The results of a four phase effort to evaluate the application of hinged plate spoilers/dive brakes to a small general aviation aircraft are presented. The test vehicle was a single engine light aircraft modified with an experimental set of upper surface spoilers and lower surface dive brakes similar to the type used on sailplanes. The lift, drag, stick free stability, trim, and dynamic response characteristics of four different spoiler/dive brake configurations were determined. Tests also were conducted, under a wide range of flight conditions and with pilots of various experience levels, to determine the most favorable methods of spoiler control and to evaluate how spoilers might best be used during the approach and landing task. The effects of approach path angle, approach airspeed, and pilot technique using throttle/spoiler integrated control were investigated for day, night, VFR, and IFR approaches and landings. The test results indicated that spoilers offered significant improvements in the vehicle's performance and flying qualities for all elements of the approach and landing task, provided a suitable method of control was available.

Olcott, J. W.↗
NASA NTRS2011

Aerospace News: Space Shuttle Commemoration. Volume 2, No. 7

The complex space shuttle design was comprised of four components: the external tank, two solid rocket boosters (SRB), and the orbiter vehicle. Six orbiters were used during the life of the program. In order of introduction into the fleet, they were: Enterprise (a test vehicle), Columbia, Challenger, Discovery, Atlantis and Endeavour. The space shuttle had the unique ability to launch into orbit, perform on-orbit tasks, return to earth and land on a runway. It was an orbiting laboratory, International Space Station crew delivery and supply replenisher, satellite launcher and payload delivery vehicle, all in one. Except for the external tank, all components of the space shuttle were designed to be reusable for many flights. ATK s reusable solid rocket motors (RSRM) were designed to be flown, recovered, and the metal components reused 20 times. Following each space shuttle launch, the SRBs would parachute into the ocean and be recovered by the Liberty Star and Freedom Star recovery ships. The recovered boosters would then be received at the Cape Canaveral Air Force Station Hangar AF facility for disassembly and engineering post-flight evaluation. At Hangar AF, the RSRM field joints were demated and the segments prepared to be returned to Utah by railcar. The segments were then shipped to ATK s facilities in Clearfield for additional evaluation prior to washout, disassembly and refurbishment. Later the refurbished metal components would be transported to ATK s Promontory facilities to begin a new cycle. ATK s RSRMs were manufactured in Promontory, Utah. During the Space Shuttle Program, ATK supported NASA s Marshall Space Flight Center whose responsibility was for all propulsion elements on the program, including the main engines and solid rocket motors. On launch day for the space shuttle, ATK s Launch Site Operations employees at Kennedy Space Center (KSC) provided lead engineering support for ground operations and NASA s chief engineer. It was ATK s responsibility to have a representative in Firing Room 2 at KSC in case of potential motor problems. However, the last time ATK was responsible for a space shuttle launch slip was 1989. During launch, engineers were also stationed in Promontory on teleconference with counterparts at KSC in the event their support was required.

Source record↗
NASA NTRS2011

Morpheus Lander Testing Campaign

NASA s Morpheus Project has developed and tested a prototype planetary lander capable of vertical takeoff and landing designed to serve as a testbed for advanced spacecraft technologies. The Morpheus vehicle has successfully performed a set of integrated vehicle test flights including hot-fire and tether tests, ultimately culminating in an un-tethered "free-flight" This development and testing campaign was conducted on-site at the Johnson Space Center (JSC), less than one year after project start. Designed, developed, manufactured and operated in-house by engineers at JSC, the Morpheus Project represents an unprecedented departure from recent NASA programs and projects that traditionally require longer development lifecycles and testing at remote, dedicated testing facilities. This paper documents the integrated testing campaign, including descriptions of test types (hot-fire, tether, and free-flight), test objectives, and the infrastructure of JSC testing facilities. A major focus of the paper will be the fast pace of the project, rapid prototyping, frequent testing, and lessons learned from this departure from the traditional engineering development process at NASA s Johnson Space Center.

Hart, Jeremy J.↗
NASA NTRS2016

J-FLiC UAS Flights for Acoustic Testing Research

The jet-powered flying testbed (J-FLiC) unmanned aircraft system (UAS) successfully completed twenty-six flights at Fort AP Hill, VA, from 27 August until September 3 2015, supporting tests of a microphone array system for aircraft noise measurement. The test vehicles, J-FLiC NAVY2 (N508NU), and J-FLiC 4 (N509NU), were flown under manual and autopiloted control in a variety of test conditions: clean at speeds ranging from 80 to 150 knots; and full landing configuration at speeds ranging from 50 to 95 knots. During the test campaign, autopilot capability was incrementally improved to ultimately provide a high degree of accuracy and repeatability of the critical test requirements for airspeed, altitude, runway alignment and position over the microphone array. Manual flights were performed for test conditions at the both ends of the speed envelope where autopiloted flight would have required flight beyond visual range and more extensive developmental work. The research objectives of the campaign were fully achieved. The ARMD Integrated Systems Research Program (ISRP) Environmentally Responsible Aviation (ERA) Project aims to develop the enabling capabilities/technologies that will allow prediction/reduction of aircraft noise. A primary measurement tool for ascertaining and characterizing empirically the effectiveness of various noise reduction technologies is a microphone phased array system. Such array systems need to be vetted and certified for operational use via field deployments and overflights of the array with test aircraft, in this case with sUAS aircraft such as J-FLiC.

Motter, Mark A.↗
NASA NTRS2018

Modeling and Flight Performance of Supersonic Disk-Gap-Band Parachutes in Slender Body Wakes

NASA's ASPIRE (Advanced Supersonic Parachute Inflation Research and Experiments) project is investigating the supersonic deployment and inflation of full-scale parachutes. To achieve Mars-relevant conditions, the parachutes are deployed at high altitudes over Earth on a sounding rocket platform. During the flight test, Disk-Gap-Band parachutes of 21.5 meter diameter are deployed behind a slender payload 1/6th the diameter of the blunt Mars2020 capsule. Due to the differences in leading body geometry between the test flight and a parachute deployment at Mars, high fidelity numerical simulations of slender and blunt bodywakes, and of rigid parachutes behind them, were used to understand differences and similarities in the flow and the effect on parachute drag. The slender body wake is thinner, closes earlier, and presents a smaller wake deficit. Thus, a parachute deployed in the wake of a slender body is more likely to see a higher dynamic pressure than a parachute deployed behind a blunt body. In the presence of a parachute, the interaction of the unsteady wake with the parachute bow shock is stronger behind the blunt body. Simulations yield highly unsteady forces on the parachute, which was modeled as a rigid body. The mean parachute force behind a slender body is between 3 and 12 percent higher than behind a blunt body, depending on the angle of the parachute with the flow. As the angle of incidence increases, more of the parachute moves out of the leading body wakes, decreasing the sensitivity to leading body shape. To compare the flow past parachutes in Earth's and Mars' atmospheres, simulations were also performed in CO2. At the Mach number considered (1.75), the shock standoff distance ahead of the parachute, post-shock jump conditions, and the resulting parachute forces were found to be very similar in both air and CO2, indicating that a high altitude test is a good proxy for a Mars descent. The results of these numerical simulations and available data on past flight and wind tunnel tests of supersonic Disk-Gap-Band parachutes behind slender bodies were used to generate a parachute drag model for ASPIRE, which in turn was used to help design the flight test. The first flight test occurred in October 2017. The parachute was successfully deployed at Mach 1.77 and an altitude of 42 kilometers. Test instrumentation provided the atmospheric conditions, test vehicle trajectory, and the loads on the parachute along with detailed high-resolution imagery of the inflation process. Reconstruction of the flight test indicated that the measured forces on the parachute were within the model's bounds, although the model over-predicted the parachute force during the first few seconds. The parachute forces during the long subsonic period were well-predicted by the ASPIRE drag model.

Muppidi, Suman↗
NASA NTRS1974

Drag reductions obtained by modifying a box-shaped ground vehicle

A box-shaped ground vehicle was used to simulate the aerodynamic drag of high volume transports, that is, delivery vans, trucks, or motor homes. The coast-down technique was used to define the drag of the original vehicle, having all square corners, and several modifications of the vehicle. Test velocities ranged up to 65 miles per hour, which provided maximum Reynolds numbers of 1 times 10 to the 7th power based on vehicle length. One combination of modifications produced a reduction in aerodynamic drag of 61 percent as compared with the original square-cornered vehicle.

Saltzman, E. J.↗
NASA NTRS2010

An Up-Close Look at Ares I-X

On October 28, 2009, one day later than the originally planned launch date, the Ares I-X suborbital test flight roared into the Florida sky. Flying its preplanned parabolic arc over the Atlantic, the development test vehicle for the Ares I crew launch vehicle performed as advertised, executing a perfect liftoff, 90-degree roll maneuver, ascent, and separation before its upper and lower stages descended into the ocean 150 miles downrange. This test flight, while carrying no astronauts, marked a major milestone for NASA, which had not flown a test launch of a human-rated rocket since the first flight of the Space Shuttle in 1981. During the flight, over 700 sensors collected over 900 measurements, which NASA will apply to validating the engineering models they used to design the vehicle in the first place. That data, telemetered to the ground and stored in a flight recorder onboard, was the primary "payload" of the mission.

Leahy, Bart↗
NASA NTRS1981

Thrust imbalance of the Space Shuttle solid rocket motors

The Monte Carlo statistical analysis of thrust imbalance is applied to both the Titan IIIC and the Space Shuttle solid rocket motors (SRMs) firing in parallel, and results are compared with those obtained from the Space Shuttle program. The test results are examined in three phases: (1) pairs of SRMs selected from static tests of the four developmental motors (DMs 1 through 4); (2) pairs of SRMs selected from static tests of the three quality assurance motors (QMs 1 through 3); (3) SRMs on the first flight test vehicle (STS-1A and STS-1B). The simplified internal ballistic model utilized for computing thrust from head-end pressure measurements on flight tests is shown to agree closely with measured thrust data. Inaccuracies in thrust imbalance evaluation are explained by possible flight test instrumentation errors.

Foster, W. A., Jr.↗
NASA NTRS1997

Texture Modification of the Shuttle Landing Facility Runway at Kennedy Space Center

This paper describes the test procedures and the criteria used in selecting an effective runway-surface-texture modification at the Kennedy Space Center (KSC) Shuttle Landing Facility (SLF) to reduce Orbiter tire wear. The new runway surface may ultimately result in an increase of allowable crosswinds for launch and landing operations. The modification allows launch and landing operations in 20-knot crosswinds, if desired. This 5-knot increase over the previous 15-knot limit drastically increases landing safety and the ability to make on-time launches to support missions in which Space Station rendezvous are planned. The paper presents the results of an initial (1988) texture modification to reduce tire spin-up wear and then describes a series of tests that use an instrumented ground-test vehicle to compare tire friction and wear characteristics, at small scale, of proposed texture modifications placed into the SLF runway surface itself. Based on these tests, three candidate surfaces were chosen to be tested at full-scale by using a highly modified and instrumented transport aircraft capable of duplicating full Orbiter landing profiles. The full-scale Orbiter tire testing revealed that tire wear could be reduced approximately by half with either of two candidates. The texture-modification technique using a Humble Equipment Company Skidabrader(trademark) shotpeening machine proved to be highly effective, and the entire SLF runway surface was modified in September 1994. The extensive testing and evaluation effort that preceded the selection of this particular surface-texture-modification technique is described herein.

Daugherty, Robert H.↗
NASA NTRS1992

A hypersonic shock tunnel test of the Aeroassist Flight Experiment (AFE) vehicle at high altitude test conditions

The Aeroassist Flight Experiment (AFE) vehicle is a 4.26 m-diameter raked and blunted elliptic cone that is intended to obtain aerodynamic and aerothermodynamic data on blunt bodies at velocities near 10 km/s and altitudes above 75 km. Previous wind tunnel tests of this configuration have been at Mach numbers of 10 or lower. The present test program consisted of five test conditions at Mach numbers between 15 and 20 and simulated altitudes from 75 km to 97 km. Static longitudinal aerodynamic coefficients, the lift-to-drag ratio, and the trim angle-of-attack were obtained for angles-of-attack between 7 deg and 27 deg. The effects of angle-of-attack and shock Reynolds number, Re2, have been studied. These results indicate the AFE configuration is longitudinally stable. The variation of normal force slope, CNalpha and lift-to-drag slope, (L/D)alpha as well as the trim angle-of-attack with Re2 are documented. The trim angle-of-attack increases with decreasing values of shock Reynolds number (increasing altitude) while the lift-to-drag ratio at the trimmed conditions is relatively constant.

Wittliff, C. E.↗
NASA NTRS1980

Friction evaluation of unpaved, gypsum-surface runways at Northrup Strip, White Sands Missile Range, in support of Space Shuttle Orbiter landing and retrieval operations

Friction measurement results obtained on the gypsum surface runways at Northrup Strip, White Sands Missile Range, N. M., using an instrumented tire test vehicle and a diagonal braked vehicle, are presented. These runways were prepared to serve as backup landing and retrieval sites to the primary sites located at Dryden Flight Research Center for shuttle orbiter during initial test flights. Similar friction data obtained on paved and other unpaved surfaces was shown for comparison and to indicate that the friction capability measured on the dry gypsum surface runways is sufficient for operations with the shuttle orbiter and the Boeing 747 aircraft. Based on these ground vehicle friction measurements, estimates of shuttle orbiter and aircraft tire friction performance are presented and discussed. General observations concerning the gypsum surface characteristics are also included and several recommendations are made for improving and maintaining adequate surface friction capabilities prior to the first shuttle orbiter landing.

Yager, T. J.↗
NASA NTRS1983

Review of NASA ACLS research

An experimental investigation was conducted to evaluate a method of maintaining stability of an air cushion vehicle and also to evaluate several concepts to brake and steer an ACLS-equipped vehicle. The investigation used a modified airboat equipped with an air cushion landing system. The pressure relief door stability concept was characterized by the ACLS pressure time histories. The pressure relief doors vented excess cavity and lobe pressures and consistently maintained vehicle heave and pitch stability. Braking concepts were characterized by the average deceleration of the vehicle. Reduced lobe flow and cavity venting braking concepts were evaluated in this program. The cavity venting concept demonstrated the best performance, producing decelerations on the test vehicle on the same order as moderate braking with conventional wheel brakes. Steering concepts were evaluated by recording the path taken while attempting to follow a prescribed maneuver. The steering concepts evaluated included using rudders only, using differential lobe flow, and using rudders combined with a lightly loaded, nonsteering center wheel. The latter concept proved to be the most accurate means of steering the vehicle on the ACLS, producing translational deviations which, while two to three times higher than those from conventional nose gear steering, were still felt to provide reasonably precise steering control for this type vehicle.

Daugherty, R. H.↗
NASA NTRS2002

Course: Tests of Space Vehicles

This viewgraph presentation covers the structural tests appropriate for a satellite, and the requirements its structures are expected to perform. Special attention is given to the structural environments which act upon a satellite during and after launch, the effects of those environments, including vibration and shock, and the analysis of those effects.

Kaufman, Daniel↗
NASA NTRS1980

VCE early acoustic test results of General Electric's high-radius ratio coannular plug nozzle

Results of variable cycle engine (VCE) early acoustic engine and model scale tests are presented. A summary of an extensive series of far field acoustic, advanced acoustic, and exhaust plume velocity measurements with a laser velocimeter of inverted velocity and temperature profile, high radius ratio coannular plug nozzles on a YJ101 VCE static engine test vehicle are reviewed. Select model scale simulated flight acoustic measurements for an unsuppressed and a mechanical suppressed coannular plug nozzle are also discussed. The engine acoustic nozzle tests verify previous model scale noise reduction measurements. The engine measurements show 4 to 6 PNdB aft quadrant jet noise reduction and up to 7 PNdB forward quadrant shock noise reduction relative to a fully mixed conical nozzle at the same specific thrust and mixed pressure ratio. The influences of outer nozzle radius ratio, inner stream velocity ratio, and area ratio are discussed. Also, laser velocimeter measurements of mean velocity and turbulent velocity of the YJ101 engine are illustrated. Select model scale static and simulated flight acoustic measurements are shown which corroborate that coannular suppression is maintained in forward speed.

Knott, P. R.↗
NASA NTRS1983

Braking and cornering studies on an air cushion landing system

An experimental investigation was conducted to evaluate several concepts for braking and steering a vehicle equipped with an air cushion landing system (ACLS). The investigation made use of a modified airboat equipped with an ACLS. Braking concepts were characterized by the average deceleration of the vehicle. Reduced lobe flow and cavity venting braking concepts were evaluated in this program. The cavity venting braking concept demonstrated the best performance, producing decelerations on the test vehicle on the same order as moderate braking with conventional wheel brakes. Steering concepts were evaluated by recording the path taken while attempting to follow a prescribed maneuver. The steering concepts evaluated included using rudders only, using differential lobe flow, and using rudders combined with a lightly loaded, nonsteering center wheel. The latter concept proved to be the most accurate means of steering the vehicle on the ACLS, producing translational deviations two to three times higher than those from conventional nose-gear steering. However, this concept was still felt to provide reasonably precise steering control for the ACLS-equipped vehicle.

Daugherty, R. H.↗
NASA NTRSDate not supplied

Computational Study of Low-Speed Boundary-Layer Laminar-Turbulent Transition over a 30º Swept Plate in a Channel

Reliable boundary-layer laminar-turbulent transition predictions are critical for the design of aircraft that use natural or controlled laminar flow to achieve low drag and better fuel efficiency. During cruise flight through low turbulence, the three-dimensional boundary layer over swept surfaces can transition prematurely due to stationary crossflow instabilities induced by surface roughness. Parabolized stability equations analyses have been successfully used to explain the different phases of the transition process under well controlled perturbations such as steps or discrete roughness elements. However, methodologies are still lacking to model the boundary layer receptivity to distributed random roughness, and the following non-linear instability stages leading to transition. For engineering applications, several semi-empirical methods based on linear amplification factors or local helicity have found growing adoption, but their reliability is limited by their level of simplification and the sparsity of data they are based on. To address this gap, a new study of the effect of distributed random surface roughness on crossflow transition was started, using a 30◦ swept plate as a test vehicle. The plate, which is mounted in the 2 Foot × 3 Foot Low-Speed Boundary-Layer Channel at the NASA Langley Research Center, has been tested with micro-scale roughness of varied geometry near the leading edge. In order to analyze the flow in the test section and prepare Direct Numerical Simulations with resolved roughness, Reynolds-Averaged Navier-Stokes (RANS) simulations of the flow over the plate installed in the wind tunnel test section were performed using the Langtry-Menter transition model with stationary crossflow extension. This paper presents the results of these simulations, with comparison to the experiment.

ARMD↗
NASA NTRS2015

Applied Multi-Mission Telemetry Processing and Display for Operations, Integration, Training, Playback and Event Reconstruction

Conveying spacecraft health and status information to mission engineering personnel during various mission phases, including mission operations, is a requirement to achieve a successful mission. For NASA/JPL spacecraft, that often means displaying hundreds of telemetry channels from a variety of sensors and components emitting data at rates varying from 1hz-100hz (and faster) in a way that allows the operations team to quickly evaluate the health of the vehicle, identify any off-nominal states and resolve any issues. In this paper we will discuss the system design, requirements and use cases of three telemetry processing and visualization systems recently developed and deployed by our team for NASA's Low Density Supersonic Decelerator (LDSD) test vehicle, NASA's Soil Moisture Active/Passive (SMAP) orbiter, and JPL's Sampling Lab Universal Robotic Manipulator (SLURM) test bed.

simulation↗