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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 433 records · Page 24

Ion beam sputter-deposited thin film coatings for protection of spacecraft polymers in low Earth orbit

Ion beam sputter-deposited thin films of Al2O3, SiO2, and a codeposited mixture of predominantly SiO2 with small amounts of a fluoropolymer were evaluated both in laboratory plasma ashing tests and in space on board shuttle flight STS-8 for effectiveness in preventing oxidation of polyimide Kapton. Measurements of mass loss and optical performance of coated and uncoated polyimide samples exposed to the low Earth orbital environment are presented. Optical techniques were used to measure loss rates of protective films exposed to atomic oxygen. Results of the analysis of the space flight exposed samples indicate that thin film metal oxide coatings are very effective in protecting the polyimide. Metal oxide coatings with a small amount of fluoropolymer codeposited have the additional benefit of great flexibility.

Banks, B. A.↗

Thin-film reliability and engineering overview

The reliability and engineering technology base required for thin film solar energy conversions modules is discussed. The emphasis is on the integration of amorphous silicon cells into power modules. The effort is being coordinated with SERI's thin film cell research activities as part of DOE's Amorphous Silicon Program. Program concentration is on temperature humidity reliability research, glass breaking strength research, point defect system analysis, hot spot heating assessment, and electrical measurements technology.

Ross, R. G., Jr.↗

Ultrasonic seam welding on thin silicon solar cells

The ultrathin silicon solar cell has progressed to where it is a serious candidate for future light weight or radiation tolerant spacecraft. The ultrasonic method of producing welds was found to be satisfactory. These ultrathin cells could be handled without breakage in a semiautomated welding machine. This is a prototype of a machine capable of production rates sufficiently large to support spacecraft array assembly needs. For comparative purposes, this project also welded a variety of cells with thicknesses up to 0.23 mm as well as the 0.07 mm ultrathin cells. There was no electrical degradation in any cells. The mechanical pull strength of welds on the thick cells was excellent when using a large welding force. The mechanical strength of welds on thin cells was less since only a small welding force could be used without cracking these cells. Even so, the strength of welds on thin cells appears adequate for array application. The ability of such welds to survive multiyear, near Earth orbit thermal cycles needs to be demonstrated.

Stofel, E. J.↗

Effective albedo of an optically thin scattering layer

An examination of the sensitivity of the effective albedo of an optically thin scattering layer for day-long solar irradiation at equinox to (1) the anisotropy parameter, which is controlled by the size of the scatterers, (2) the exclusion of the sun-near-horizon irradiation, and (3) the assumption of a spherical vs an irregular shape of the scatterers, is discussed. The albedo is analyzed assuming that for a specified phase function, which is split into a point-symmetrical component and an asymmetrical remainder, the albedo is proportional to the vertical optical thickness. It is shown that if the optical thickness and the phase function are not accurately known, lidar measurements of a thin dust layer can provide useful information for the climatic effect of the scatterers.

Otterman, J.↗

Observations of steady anomalous magnetic heating in thin current sheets

The Hard X-ray Imaging Spectrometer of the Solar Maximum Mission has yielded observations of a faint, steadily emitting loop-like structure, which have allowed the thermal evolution of this loop over a period of about 15 hr to be followed. Only 0.1 percent of the volume of the loop appears to be steadily heated, at the large rate of 0.6 erg/cu cm sec; this suggests that the heating represents the dissipation of magnetic fields in thin current sheets. Ion-kinetic tearing, as proposed by Galeev et al. (1981), is noted to be especially consonant with these observations. The source of the present X-ray emission is identified with the H-alpha filament in the same region. The present findings are held to constitute the first direct evidence for the steady dissipation of coronal magnetic fields via enhanced thin current sheet resistivity.

Martens, P. C. H.↗

Outdoor performance testing of thin-film devices

The Advanced Systems Research Group supports the photovoltaic advanced R&D (PV AR&D) project by providing outdoor (global) testing of PV cells, submodules, modules, and arrays. The group also provides in house engineering and analysis to identify and determine how technical issues such as cell/module/system adaptations, long term stability, reliability, economics, materials availability, safety, and environmental impacts affect the development and ultimate use of advanced PV thin film, innovative cell, and material technologies. A major thrust of the research effort is to develop and utilize instrumentation and procedures for monitoring and analyzing PV cells and submodules including outdoor performance and stability testing and life cycle accelerated stress testing. To accomplish the above, the solar energy research institute (SERI) outdoor PV test facility was established in 1982. The group has designed testing systems and analysis procedures for, and has tested, numerous amorphous silicon thin film submodules provided by SERI subcontractors and has performed long term outdoor stability tests on CdS/CuIr Se sub 2 and hydrogen passivated silicon solar cells. A significant contribution from this facility over the past year was the testing of large area amorphous silicon submodules.

Source record↗

Apparatus for electrical measurements of thin films from 77 to 1000 K

A novel method of mounting thin samples for electrical measurements is described. A vacuum chuck holds a mounting plate, which, in turn, holds the sample. Contacts on the mounting plate establish electrical connection to the sample. The attachment of wires directly to the samples is unnecessary. Measurements can be made at temperatures from 77 to 1000 K. As an application of the apparatus, resistivity and Hall measurements of a thin silicon carbide sample are presented.

Matus, L. G.↗

High-temperature thermocouple and heat flux gauge using a unique thin film-hardware hot junction

A special thin film-hardware material thermocouple (TC) and heat flux gauge concept for a reasonably high temperature and high flux flat plate heat transfer experiment was fabricated and tested to gauge temperatures of 911 K. This concept was developed for minimal disturbance of boundary layer temperature and flow over the plates and minimal disturbance of heat flux through the plates. Comparison of special heat flux gauge Stanton number output at steady-state conditions with benchmark literature data was good and agreement was within a calculated uncertainty of the measurement system. Also, good agreement of special TC and standard TC outputs was obtained and the results are encouraging. Oxidation of thin film thermoelements was a primary failure mode after about 5 of operation.

Liebert, C. H.↗

Ion beam sputter-deposited thin film coatings for protection of spacecraft polymers in low earth orbit

Ion beam sputter-deposited thin films at Al2O3, SiO2, and a codeposited mixture of predominantly SiO2 with small amounts of fluoropolymer were evaluated both in laboratory plasma ashing tests and in space on board Shuttle flight STS-8 for effectiveness in preventing oxidation of polyimide Kapton. Measurements of mass loss and optical performance of coated and uncoated polyimide samples exposed to the low earth orbital environment are presented. Optical techniques were used to measure loss rates of protective films exposed to atomic oxygen. Results of the analysis of the space flight exposed samples indicate that thin film metal oxide coatings are very effective in protecting the polyimide. Metal oxide coatings with a small amount of fluoropolymer codeposited have the additional benefit of great flexibility.

Banks, B. A.↗

Vacuum Hold-Down System for Heat-Treating Thin Films

In improved furnace concept for heat-treating thin films, vacuum ports in vacuum plate(s) hold films connected together in zones so vacuum applied separately to each zone. Allows material being held to shrink or expand while still being held in place. Unclamped zones expand or contract , relieving local stresses so entire sheet accommades thermally induced changes without cracking. Applications include manufacture of thin semiconductor films for solar cells and of membranes for electrolytic production of oxygen.

Collins, Earl R., Jr.↗

Determination of diffusion coefficients in polypyrrole thin films using a current pulse relaxation method

The current pulse E sub oc relaxation method and its application to the determination of diffusion coefficients in electrochemically synthesized polypyrrole thin films is described. Diffusion coefficients for such films in Et4NBF4 and MeCN are determined for a series of submicron film thicknesses. Measurement of the double-layer capacitance, C sub dl, and the resistance, R sub u, of polypyrrole thin films as a function of potential obtained with the galvanostatic pulse method is reported. Measurements of the electrolyte concentration in reduced polypyrrole films are also presented to aid in the interpretation of the data.

Penner, Reginald M.↗

Thin film strain gage development program

Sputtered thin-film dynamic strain gages of 2 millimeter (0.08 in) gage length and 10 micrometer (0.0004 in) thickness were fabricated on turbojet engine blades and tested in a simulated compressor environment. Four designs were developed, two for service to 600 K (600 F) and two for service to 900 K (1200 F). The program included a detailed study of guidelines for formulating strain-gage alloys to achieve superior dynamic and static gage performance. The tests included gage factor, fatigue, temperature cycling, spin to 100,000 G, and erosion. Since the installations are 30 times thinner than conventional wire strain gage installations, and any alteration of the aerodynamic, thermal, or structural performance of the blade is correspondingly reduced, dynamic strain measurement accuracy higher than that attained with conventional gages is expected. The low profile and good adherence of the thin film elements is expected to result in improved durability over conventional gage elements in engine tests.

Grant, H. P.↗

Further comparisons of interactive boundary-layer and thin-layer Navier-Stokes procedures

Calculations of the flows over NACA 4412 and GA(W)-2 airfoils with low-speed flow and over NACA 0012 and RAE 2822 airfoils with transonic flow are reported. They were obtained by solving potential flow and boundary-layer equations, and by solving thin-layer Navier-Stokes equations. The results cover a range of angles of attack up to and including stall and allow the evaluation of the numerical and physical features of the two solution methods. The agreement with measurements is acceptable except between the results of the thin Navier-Stokes equations and measurements in subsonic flow at high angles of attack. The interactive boundary-layer method is considerably more efficient requiring considerably less computer time and storage.

Chang, K. C.↗

Direct drag and hot-wire measurements on thin-element riblet arrays

An experimental study of stream wise, near-wall, thin-element riblet arrays under a turbulent boundary layer has been conducted in low-speed air. Hot-wire data show that a single, isolated thin-element riblet causes formation of counter-rotating vortex-pairs with a spanwise wavelength of 130 viscous lengths. Abrupt shifts in turbulence intensity magnitude and peak location are observed for streamwise riblet arrays as spanwise riblet spacing is varied. Direct drag measurements show net drag reduction (up to 8.5 percent) over a wide range of riblet spacings along with behavior at discrete non-dimensional spacings indicative of vortex activity. Overall, the data suggest that more than one drag reduction mechanism may be involved.

Wilkinson, S. P.↗

One-dimensional analysis of filamentary composite beam columns with thin-walled open sections

Vlasov's one-dimensional structural theory for thin-walled open section bars was originally developed and used for metallic elements. The theory was recently extended to laminated bars fabricated from advanced composite materials. The purpose of this research is to provide a study and assessment of the extended theory. The focus is on flexural and torsional-flexural buckling of thin-walled, open section, laminated composite columns. Buckling loads are computed from the theory using a linear bifurcation analysis and a geometrically nonlinear beam column analysis by the finite element method. Results from the analyses are compared to available test data.

Lo, Patrick K.-L.↗

Making Intricate, Thin Gaskets

Effective but inexpensive method developed for quickly fabricating intricate thin-film elastomeric seals for use in instrumentation manifolds. Uses aluminum stock and standard machine practices to prepare intricate thin-film seals quickly. Holes burned through gasket material with hot probes, using aluminum fixture for precise alignment.

Geouge, Wayne D.↗

Thin film coatings for space electrical power system applications

This paper examines some of the ways in which thin film coatings can play a role in aerospace applications. Space systems discussed include photovoltaic and solar dynamic electric power generation systems, including applications in environmental protection, thermal energy storage, and radiator emittance enhancement. Potential applications of diamondlike films to both atmospheric and space based systems are examined. Also, potential uses of thin films of the recently discovered high-temperature superconductive materials are discussed.

Gulino, Daniel A.↗